Casting with sunken riser table

By setting a sinking groove on the upper surface of the casting and sinking the riser table, the problem of difficulty in removing the riser table during casting production is solved, and an efficient production process is achieved.

CN223325414UActive Publication Date: 2025-09-12QSTEEL FOUNDRY (HUNAN) CO LTD
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Patent Information

Application Number
CN202422581590.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-12
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, after casting, the riser platform protrudes from the upper surface of the casting, making it difficult to remove and affecting production efficiency.

Method used

A casting with a sunken riser platform is designed. A sink groove is provided on the upper surface of the casting, and the riser platform is arranged in the sink groove. The first end of the riser is connected to the riser platform, so that the riser is lower than the upper surface of the casting after being broken, avoiding subsequent cleaning and processing.

Benefits of technology

The sunken design reduces the processing steps of removing the riser platform in the later stage and improves the production efficiency of castings.

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Abstract

The utility model relates to a casting with a sunken riser table. The casting comprises a casting body, the riser table and a riser, a sinking groove with the set depth is formed in the upper surface of the casting body, the riser table is arranged in the sinking groove, and the first end of the riser is connected with the riser table. After the dead head is knocked off, broken stubbles of the dead head are lower than the upper surface of the casting, the dead head table does not need to be removed through air gouging, grinding, turning and other modes in the later period, and the production efficiency of the casting is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a casting with a sunken riser platform. Background Art

[0002] In a casting mold, risers are typically located on the top or side of the casting. The design and placement of risers are crucial to ensuring casting quality, as they directly impact the feeding efficiency and final quality of the casting. Riser design and placement adhere to a series of principles to ensure their effectiveness: Risers should be placed above the feeding area of ​​the casting or near the last hot spot to solidify, allowing for gravity-induced feeding. This ensures adequate feeding during solidification, preventing defects such as shrinkage cavities and porosity. Risers should be placed away from stress concentration areas within the casting to avoid cracking. Furthermore, riser design should take into account the shrinkage characteristics of the casting to avoid hindering its free shrinkage. When feeding hot spots at different heights, risers can be placed at different levels, with chills used to separate the feeding ranges of the risers to prevent shrinkage cavities in high-rise risers from extending into the casting. Furthermore, the shape and placement of risers should be tailored to the specific shape of the casting and the feeding requirements to ensure optimal casting quality and performance. During the design process, it is also necessary to consider how to conveniently remove the riser remnants.

[0003] In the prior art, the riser is generally on the upper surface of the casting. After the casting is completed and the riser is broken, there will be a riser platform protruding a certain height above the upper surface of the casting. Even if the upper surface of the casting does not need further processing in the later stage, the riser platform still needs to be removed by air gouging, grinding, turning, etc., which is difficult to clean, time-consuming and labor-intensive, and seriously affects the production efficiency of the casting. Utility Model Content

[0004] (1) Technical issues to be solved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a casting with a sunken riser platform.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned object, the casting with a sunken riser platform of the utility model comprises a casting body, a riser platform and a riser;

[0008] A sinking groove of a set depth is provided on the upper surface of the casting body, the riser platform is provided in the sinking groove, and the first end of the riser is connected to the riser platform.

[0009] Optionally, the depth of the sink is 6 mm to 10 mm.

[0010] Optionally, the cross-sections of the sink, the riser platform and the riser are all circular, and the sink, the riser platform and the riser are coaxially arranged.

[0011] Optionally, the riser platform is in a truncated cone shape, the lower bottom surface of the riser platform is connected to the bottom surface of the sink, and the upper bottom surface of the riser platform is connected to the first end of the riser.

[0012] Optionally, the horizontal height of the upper bottom surface of the riser platform is not higher than the horizontal height of the upper surface of the casting body.

[0013] Optionally, the riser includes a first section in the form of a cylinder and a second section in the form of an inverted frustum; the first section, the second section of the riser and the riser platform are connected in sequence.

[0014] (3) Beneficial effects

[0015] The upper surface of the casting body is provided with a sink groove of set depth, the riser platform is arranged in the sink groove, and the first end of the riser is connected to the riser platform. When the riser is hit, the riser break is lower than the upper surface of the casting. The riser platform does not need to be cleaned by air planing, grinding, turning, etc. at a later stage, which greatly improves the production efficiency of the casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a casting with a sunken riser platform according to the present invention;

[0017] Figure 2 It is a partial cross-sectional view of a casting with a sunken riser platform of the present invention.

[0018] [Description of Reference Numerals]

[0019] 1: Casting body; 2: Sink; 3: Riser platform; 4: Riser. DETAILED DESCRIPTION

[0020] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below with reference to the accompanying drawings and through specific embodiments. Figure 1 The orientation is referenced.

[0021] Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. Instead, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0022] like Figure 1 and Figure 2As shown, the utility model provides a casting with a sunken riser platform. The casting refers to the original casting whose riser 4 is not removed after sand falling. The structure of the original casting is used to show the structure of the sunken riser 4, so that the mold structure is adjusted accordingly for application to all castings with risers 4.

[0023] See also Figure 1 and Figure 2 The casting with a sunken riser platform includes a casting body 1, a riser platform 3 and a riser 4 connected in sequence. It should be noted that Figure 1 and Figure 2 The casting body 1 in the figure only represents one structural form. The present invention does not limit the casting body 1 and may be of other structural forms. The upper surface of the casting body 1 is provided with a sink 2 of a set depth, a riser table 3 is provided in the sink 2, and the first end of the riser 4 is connected to the riser table 3. Specifically, a sink 2 of a set depth is recessed at the position where the riser 4 is placed on the upper surface of the casting, and the riser 4 is placed on the bottom surface of the countersunk hole. When the riser 4 is hit, the broken end of the riser 4 is lower than the upper surface of the casting. The riser table 3 does not need to be cleaned by air planing, grinding, turning, etc. at a later stage, which greatly improves the production efficiency of the casting.

[0024] Preferably, during casting, the surface of the casting body 1 that does not require machining is generally used as the upper surface of the casting body 1 , further reducing the number of machining steps on the upper surface of the casting body 1 .

[0025] The depth of the sink 2 is 6 mm to 10 mm, preferably 8 mm, which can ensure that the height of the riser platform 3 is lower than the upper surface height of the casting body 1 and reduce the impact on the structure of the casting body 1.

[0026] like Figure 1 and Figure 2 As shown, the cross sections of the sink 2 , the riser platform 3 and the riser 4 are all circular, and the sink 2 , the riser platform 3 and the riser 4 are coaxially arranged.

[0027] Specifically, the riser platform 3 is truncated, with its lower surface connected to the bottom of the sink 2 and its upper surface connected to the first end of the riser 4. The upper surface of the riser platform 3 is no higher than the upper surface of the casting body 1, eliminating the need for later removal of the riser platform 3 by gouging, grinding, or turning, thereby reducing processing steps and improving production efficiency.

[0028] Furthermore, the riser 4 includes a cylindrical first section and an inverted truncated cone second section, which are sequentially connected to the riser platform 3. The second end of the riser 4 is connected to the riser platform 3 in an hourglass-shaped structure, which facilitates the removal of the riser 4.

[0029] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0030] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0031] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0032] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0033] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A casting with a sunken riser platform, characterized in that: The casting with a sunken riser platform comprises a casting body (1), a riser platform (3) and a riser (4); The upper surface of the casting body (1) is provided with a sink groove (2) of a set depth, the riser platform (3) is arranged in the sink groove (2), and the first end of the riser (4) is connected to the riser platform (3).

2. The casting with a sunken riser platform according to claim 1, characterized in that The depth of the sink (2) is 6 mm to 10 mm.

3. The casting with a sunken riser platform according to claim 1, characterized in that The cross sections of the sink (2), the riser platform (3) and the riser (4) are all circular, and the sink (2), the riser platform (3) and the riser (4) are coaxially arranged.

4. The casting with a sunken riser platform according to claim 3, characterized in that The riser platform (3) is in a truncated cone shape, the lower bottom surface of the riser platform (3) is connected to the bottom surface of the sink (2), and the upper bottom surface of the riser platform (3) is connected to the first end of the riser (4).

5. The casting with a sunken riser platform according to claim 4, characterized in that: The horizontal height of the upper bottom surface of the riser platform (3) is not higher than the horizontal height of the upper surface of the casting body (1).

6. The casting with a sunken riser platform according to claim 1, characterized in that The riser (4) comprises a first section in the form of a cylinder and a second section in the form of an inverted truncated cone; the first section, the second section of the riser (4) and the riser platform (3) are connected in sequence.