Laser coding device for stairs

By integrating the mounting base, base and guide rail base on the side of the assembly table, and using the rotating mechanism and motor screw mechanism to achieve efficient, safe and accurate coding of the step laser coding device, the problems of low efficiency and safety hazards of step laser coding are solved, and production efficiency and product quality are improved.

CN223325663UActive Publication Date: 2025-09-12DANYANG FEIYA LIGHTING EQUIP CO LTD
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Patent Information

Application Number
CN202422736324.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing technology of step laser coding is inefficient and requires multiple transfers, resulting in low production efficiency and quality risks. The interference between the laser head and the step pulley leads to safety hazards.

Method used

A laser coding device for stairs is designed. The mounting base, base, and guide rail base are integrated on the side of the assembly table. The guide rail base is rotated out of or moved into the top of the assembly table through a rotating mechanism. The movement and locking of the laser coding head are achieved by combining a motor-screw mechanism. A retractable support arm is equipped to stabilize the guide rail base.

Benefits of technology

It improves production efficiency, reduces multiple handling, reduces labor intensity, ensures operation safety and coding accuracy, adapts to different sizes of steps, and improves the flexibility and versatility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a laser code printing device for steps. The laser code printing device comprises a mounting seat arranged on the side face of an assembly table, a base arranged on the mounting seat and a guide rail seat connected with the base. The guide rail seat is connected with the base through a rotating mechanism, the rotating mechanism acts to rotationally move the guide rail seat out of or into the position above the assembly table, a laser coding machine head is arranged on the guide rail seat, and the laser coding machine head can move along the guide rail seat and be locked; the mounting seat can move in the height direction of the assembly table and is locked; the base can move and be locked in the longitudinal direction of the assembly table. According to the scheme, the equipment layout is simplified, the occupied area is reduced, laser coding can be directly carried out after step assembling is completed, workpieces do not need to be carried many times, production efficiency and product quality are remarkably improved, meanwhile, interference with equipment tools and the like working on an assembling table can be avoided, and the production cost is reduced. And the safety and smoothness of operation are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of laser coding, in particular to a laser coding device for steps. Background Art

[0002] The step assembly operation requires the installation of the step spindle on a fixed tooling. In addition, laser coding is required at the designated position of the step to mark relevant information such as the step model, step number, manufacturer, and production date.

[0003] The current production process involves placing the steps on a workbench-mounted spindle fixture for assembly. Once the steps are assembled, they are transferred to the next process and placed on the coding fixture. Due to interference between the laser coding laser head's focal length and the step's secondary wheel, the product must be conveyed at a certain angle beneath the laser head for operation. This results in low production efficiency, and the repeated transfers are time-consuming and labor-intensive. Furthermore, the product must be transferred twice to different fixtures as required, often exposing the steps to quality issues. Utility Model Content

[0004] In order to improve the quality and efficiency of laser coding, the utility model provides a laser coding device for steps.

[0005] The utility model provides a laser coding device for steps, which adopts the following technical solutions:

[0006] A laser coding device for steps comprises a mounting seat arranged on the side of an assembly platform, a base arranged on the mounting seat, and a guide rail seat connected to the base; the guide rail seat is connected to the base via a rotating mechanism, and the rotating mechanism can rotate the guide rail seat out or move it above the assembly platform; a laser coding head is arranged on the guide rail seat, and the laser coding head can be moved and locked along the guide rail seat; the mounting seat can be moved and locked in the height direction of the assembly platform; and the base can be moved and locked in the longitudinal direction of the assembly platform.

[0007] The above technical solution integrates the mounting base, base, and guide rail base on the side of the assembly table, and uses a rotating mechanism to rotate the guide rail base out or in above the assembly table, allowing the laser coding head to be moved and locked on the guide rail base. This not only simplifies the equipment layout and reduces the floor space, but also allows laser coding to be performed directly after the step assembly is completed, eliminating the need to repeatedly move the workpiece, significantly improving production efficiency and product quality. In addition, the mobility of the mounting base and base enables the equipment to adapt to steps of different sizes and specifications, with high flexibility and versatility. Rotating the guide rail base out or in above the assembly table using a rotating mechanism can avoid interference with equipment and tools operating on the assembly table, ensuring the safety and smoothness of the operation.

[0008] As a preferred embodiment of the present invention, a support arm is further provided on the guide rail seat, and when the guide rail seat enters above the assembly table, one end of the support arm contacts the upper end surface of the assembly table.

[0009] The above technical solution provides a support arm on the guide rail base. When the guide rail base enters the assembly table, one end of the support arm contacts the upper surface of the assembly table. This design effectively solves the problem of bending and deformation that can occur when the guide rail base moves over long distances. Especially when the assembly table is large in lateral dimensions, the support arm provides additional support, ensuring the stability and rigidity of the guide rail base, thereby improving the accuracy and reliability of laser marking. Furthermore, the support arm design extends the service life of the guide rail base and reduces equipment maintenance costs.

[0010] As a preferred embodiment of the present invention, the support arm is a structure that is retractable in height direction.

[0011] The above-mentioned technical solution provides a height-retractable support arm structure, allowing it to be adjusted to accommodate assembly tables of varying heights and coding locations. This scalability ensures stable support for the guide rail base at any height, preventing deformation caused by height variations. Furthermore, the retractable support arm design allows the equipment to flexibly accommodate steps of varying sizes and shapes, enhancing its applicability and flexibility, and further improving production efficiency and product quality.

[0012] As a preferred embodiment of the present invention, the support arm includes a shell, the shell is connected to the guide rail seat, a cylinder is provided in the shell, and one end of the piston rod on the cylinder is connected to a guide wheel.

[0013] The above technical solution comprises a support arm consisting of a housing, a cylinder, a piston rod, and guide wheels. The cylinder's action drives the piston rod up and down, thereby adjusting the length of the support arm. This design not only provides height adjustment but also ensures stable contact between the support arm and the assembly table through the guide wheels, reducing friction and wear. The use of the cylinder makes the height adjustment process smoother and more precise, improving the reliability and stability of the equipment. Furthermore, the guide wheels provide additional guidance during the movement of the support arm, ensuring that the guide rail base maintains good support in any position, further enhancing the accuracy and quality of laser marking.

[0014] As a preferred embodiment of the present invention, a first slide rail is provided on the side of the assembly table along the height direction of the assembly table, the mounting seat is provided on the first slide rail, and the mounting seat is driven to move on the first slide rail by a motor screw mechanism.

[0015] With this technical solution, a first slide rail is installed along the side of the assembly table, along the height direction. A motor-screw mechanism drives the mounting base to move along this first slide rail. This design allows the mounting base to move freely in the height direction, adapting to different step heights and different coding positions. The use of a motor-screw mechanism ensures precision and stability during movement, avoiding the errors and inconvenience associated with manual adjustments. Furthermore, the height-adjustable mounting base design enhances the flexibility and versatility of the equipment, allowing it to adapt to a variety of production needs, improving production efficiency and product quality.

[0016] As a preferred embodiment of the present invention, a slide groove distributed along the longitudinal direction of the assembly table is provided on the mounting seat, the base is arranged in the slide groove through a slider, and the slider is driven to move in the slide groove by a motor screw mechanism.

[0017] The above-mentioned technical solution provides longitudinally distributed chutes on the mounting base, and a motor-screw mechanism drives the base within the chutes, allowing the base to move freely in the longitudinal direction to accommodate steps of varying lengths and widths. The use of a motor-screw mechanism ensures the precision and stability of the movement process, avoiding the errors and inconvenience associated with manual adjustment. Furthermore, the longitudinally adjustable base design enhances the flexibility and versatility of the equipment, enabling it to adapt to a variety of production needs, improving production efficiency and product quality. It also simplifies equipment operation and maintenance, reducing labor intensity.

[0018] As a preferred embodiment of the present invention, the rotating mechanism is a rotating motor, the rotating motor is fixed on the base, and the output shaft of the rotating motor is connected to the guide rail seat.

[0019] The above technical solution utilizes a rotary motor for the rotation mechanism, which is fixed to the base, with its output shaft connected to the guide rail base. This design allows the guide rail base to be quickly and accurately rotated in and out of the assembly table, enabling seamless transitions between step assembly and coding. The use of a rotary motor ensures smooth and accurate rotation, avoiding the errors and safety hazards associated with manual rotation. Furthermore, the rotary motor design increases the equipment's automation level, reduces manual intervention, and further improves production efficiency and product quality.

[0020] As a preferred embodiment of the present invention, a guide rail groove is provided on the guide rail seat, the laser coding head is arranged in the guide rail groove through a guide block, and the guide block is driven to slide in the guide rail groove by a motor screw mechanism.

[0021] With this technical solution, a guide rail groove is provided on the guide rail base. The laser marking head is positioned within the groove via a guide block, which is driven by a motor-screw mechanism to slide within the groove. This allows the laser marking head to move freely on the guide rail base, enabling precise marking at different step positions. The use of a motor-screw mechanism ensures precision and stability during movement, avoiding the errors and inconvenience of manual adjustment. This approach also prevents interference between the laser marking head and the support arm, ensuring normal operation of the equipment and smooth marking.

[0022] In summary, the present invention has at least one of the following beneficial technical effects:

[0023] 1. This utility model integrates the mounting base, base, and guide rail base on the side of the assembly table. A rotating mechanism allows the guide rail base to be rotated in and out of the assembly table, allowing the laser marking head to be moved and locked onto the guide rail base. This design simplifies the equipment layout and reduces the floor space. Furthermore, laser marking can be performed directly after the step assembly is complete, eliminating the need for multiple workpiece handling operations and significantly improving production efficiency. Furthermore, the mobility of the mounting base and base allows the equipment to adapt to steps of varying sizes and specifications, providing high flexibility and versatility. Precise control of the motor-screw mechanism ensures accuracy and consistency in laser marking, further enhancing product quality.

[0024] 2. The utility model utilizes a rotating mechanism to quickly and accurately move the guide rail base out of the way of the assembly table when needed, leaving ample space for step assembly operations. Once assembly is complete, the rotating mechanism rotates the guide rail base back onto the assembly table for laser marking. This design not only ensures operational safety but also improves operational smoothness, reducing downtime and adjustment time caused by equipment interference, further increasing production efficiency.

[0025] 3. The present invention provides a support arm on the guide rail seat. When the guide rail seat enters above the assembly table, one end of the support arm contacts the upper end surface of the assembly table. This design effectively solves the problem of bending and deformation that may occur when the guide rail seat moves over long distances. In particular, when the assembly table has a large lateral dimension, the support arm can provide additional support force to ensure the stability and rigidity of the guide rail seat, thereby improving the accuracy and reliability of laser coding. The support arm is designed to be a retractable structure in the height direction. The height of the support arm can be adjusted according to actual needs to accommodate assembly tables of different heights and coding requirements at different locations. This scalability ensures that the guide rail seat can obtain stable support at any height, avoiding the problem of guide rail seat deformation caused by height differences. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural diagram of embodiment 1 of the present utility model.

[0027] Figure 2 This is a structural diagram of the laser coding head entering the assembly table in Example 1.

[0028] Figure 3 It is a structural schematic diagram of the guide rail seat according to embodiment 1 of the present invention.

[0029] Figure 4 It is a structural diagram of embodiment 2 of the present utility model.

[0030] Figure 5 It is a schematic structural diagram of the support arm according to Example 2.

[0031] Explanation of the accompanying symbols: 1. Assembly table; 2. Mounting seat; 3. Base; 4. Guide rail seat; 5. Laser coding head; 6. Support arm; 7. First slide rail; 8. Slide groove; 9. Slider; 10. Rotating motor; 11. Guide block; 41. Guide rail groove; 61. Housing; 62. Cylinder; 63. Piston rod; 64. Guide wheel. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-5 The utility model is described in further detail.

[0033] Example 1:

[0034] like Figures 1 to 3 As shown, an embodiment of the present invention discloses a laser coding device for steps, comprising a mounting seat 2 arranged on a side of an assembly platform 1 , a base 3 arranged on the mounting seat 2 , and a guide rail base 4 connected to the base 3 .

[0035] A first slide rail 7 is provided on the side of the assembly platform 1, extending along the height direction of the assembly platform 1. The mounting base 2 is provided on the first slide rail 7 and is driven to move on the first slide rail 7 by a motor-screw mechanism. A slide groove 8 is provided on the mounting base 2, extending along the longitudinal direction of the assembly platform 1. The base 3 is provided in the slide groove 8 via a slider 9, and is driven to move in the slide groove 8 by a motor-screw mechanism.

[0036] The guide rail base 4 is connected to the base 3 via a rotating mechanism. In this embodiment, the rotating mechanism is a rotating motor 10, which is fixed to the base 3. The output shaft of the rotating motor 10 is connected to the guide rail base 4. The rotating mechanism can rotate the guide rail base 4 out of or into the assembly table 1.

[0037] A laser marking head 5 is mounted on the guide rail seat 4 and can be moved and locked along the guide rail seat 4. The mounting base 2 can be moved and locked along the height of the assembly platform 1. The base 3 can be moved and locked along the longitudinal direction of the assembly platform 1. In this embodiment, a guide rail groove 41 is provided on the guide rail seat 4. The laser marking head 5 is positioned within the guide rail groove 41 via a guide block 11, which is driven to slide within the guide rail groove 41 by a motor-screw mechanism.

[0038] The working process of a laser coding device for steps in this embodiment is as follows:

[0039] When the step assembly operation is being carried out on the assembly table 1, the rotating motor 10 is activated to drive the guide rail seat 4 to rotate and move the guide rail seat 4 out of the assembly table 1, so that the guide rail seat 4 will not interfere with the workpiece equipment and related fixtures on the assembly table 1. After the step assembly operation is completed and the related equipment is reset, the rotating motor 10 drives the guide rail seat 4 to rotate and rotate the guide rail seat 4 to the top of the assembly table 1, and makes the guide rail seat 4 parallel to the horizontal direction of the assembly table 1. Through the action of each motor screw mechanism, the laser coding head 5 can be driven to move in the three directions of XYZ, so that the laser coding head 5 can be controlled to perform laser coding operations on the steps on the assembly table 1, and the coding efficiency is high. After the laser coding is completed, the rotating motor 10 drives the guide rail seat 4 to rotate and move the guide rail seat 4 out of the top of the assembly table 1, so that the assembly operation of the next workpiece can be completed.

[0040] Example 2:

[0041] Reference Figure 4 and Figure 5 The rest of this embodiment is the same as that of Embodiment 1, except that a support arm 6 is further provided on the guide rail base 4. When the guide rail base 4 enters the upper portion of the assembly platform 1, one end of the support arm 6 contacts the upper end surface of the assembly platform 1. When the assembly platform 1 is relatively large in the horizontal direction, the workpiece to be laser-coded is also relatively far from the mounting base 2. In this case, the guide rail base 4 is relatively long. Moreover, when the laser coding head 5 moves to the end away from the mounting base 2, the end of the guide rail base 4 away from the mounting base 2 is subjected to greater pressure, making the guide rail base 4 susceptible to bending and deformation. The support arm 6 can provide a certain degree of support, thereby extending the service life of the guide rail base 4.

[0042] In order to ensure that the guide rail seat 4 can be supported at any height from the upper end surface of the assembly table 1, in this embodiment, the support arm 6 is set to a structure that is retractable in the height direction. Specifically, the support arm 6 includes a shell 61, which is connected to the guide rail seat 4. A cylinder 62 is provided in the shell 61, and one end of the piston rod 63 on the cylinder 62 is connected to a guide wheel 64. The cylinder 62 is actuated to drive the piston rod 63 up and down, thereby adjusting the length of the support arm 6 so that when the guide rail seat 4 is above the assembly table 1, the bottom end of the support arm 6, that is, the guide wheel 64, always maintains contact with the assembly table 1.

[0043] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A laser marking device for steps, characterized in that: The invention comprises a mounting seat (2) arranged on the side of an assembly platform (1), a base (3) arranged on the mounting seat (2), and a guide rail seat (4) connected to the base (3); the guide rail seat (4) is connected to the base (3) via a rotating mechanism, and the rotating mechanism can rotate the guide rail seat (4) out of or into the top of the assembly platform (1); a laser coding head (5) is arranged on the guide rail seat (4), and the laser coding head (5) can be moved and locked along the guide rail seat (4); the mounting seat (2) can be moved and locked along the height direction of the assembly platform (1); and the base (3) can be moved and locked along the longitudinal direction of the assembly platform (1).

2. A laser marking device for steps according to claim 1, characterized in that: A support arm (6) is also provided on the guide rail seat (4). When the guide rail seat (4) enters above the assembly table (1), one end of the support arm (6) contacts the upper end surface of the assembly table (1).

3. The laser coding device for steps according to claim 1, characterized in that: The support arm (6) is a structure that is telescopic in height direction.

4. A laser marking device for steps according to claim 3, characterized in that: The support arm (6) includes a shell (61), the shell (61) is connected to the guide rail seat (4), a cylinder (62) is provided in the shell (61), and one end of the piston rod (63) on the cylinder (62) is connected to a guide wheel (64).

5. The laser marking device for steps according to claim 1, characterized in that: A first slide rail is provided on the side of the assembly platform (1) and is arranged along the height direction of the assembly platform (1). The mounting seat (2) is provided on the first slide rail (7), and the mounting seat (2) is driven to move on the first slide rail (7) by a motor screw mechanism.

6. The laser marking device for steps according to claim 5, characterized in that: A slide groove (8) distributed along the longitudinal direction of the assembly table (1) is provided on the mounting seat (2); the base (3) is arranged in the slide groove (8) through a slider (9), and the slider (9) is driven to move in the slide groove (8) by a motor screw mechanism.

7. The laser coding device for steps according to claim 1, characterized in that: The rotating mechanism is a rotating motor (10), the rotating motor (10) is fixed on the base (3), and the output shaft of the rotating motor (10) is connected to the guide rail seat (4).

8. The laser marking device for steps according to claim 1, characterized in that: A guide rail groove (41) is provided on the guide rail seat (4), and the laser coding head (5) is arranged in the guide rail groove (41) through a guide block (11), and the guide block (11) is driven to slide in the guide rail groove (41) by a motor screw mechanism.