Top type device for piston machining
By designing a top-type device for piston processing with a rotatable movable seat and a buffer damper, the problem of mismatched top pressure positions is solved, and the piston processing accuracy and efficiency are improved, making it suitable for large-scale production.
Patent Information
- Application Number
- CN202422635646.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The pressing position of the existing top-type device during piston processing does not correspond to the piston processing positioning point on the fixture chuck, resulting in reduced piston processing accuracy and a complicated adjustment process, which affects production efficiency.
A piston machining push-up device is designed, which includes a cylinder, a base, a movable seat and a buffer damper. By adjusting the position of the rotatable movable seat and the buffer damper, the push-up position can be quickly adjusted to ensure that the radial center line of the piston coincides with the ideal machining center line.
The piston processing accuracy and production efficiency are improved, the adjustment process of the top pressure position is simplified, and it is suitable for large-scale production.
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Figure CN223325923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of piston processing, in particular to a top-type device for piston processing. Background Art
[0002] In the field of piston processing technology, the top device is a key auxiliary tool. Its main function is to push the pre-clamped piston transported into the machine tool by a robotic arm into the working area of the fixture, so that the fixture clamps the piston to start processing.
[0003] For a fully automated production line, processing different piston workpieces to meet varying production requirements is inevitable. When processing these different piston workpieces, the pressing position of the push-on device on the piston often misaligns with the piston machining positioning point on the fixture chuck. This misalignment can easily cause the piston workpiece's radial centerline to not coincide with the ideal machining centerline, affecting machining accuracy, resulting in suboptimal piston machining, and even causing the piston to be scrapped. This not only reduces product quality but also significantly reduces production line efficiency.
[0004] To address this issue, current top-type devices usually require the removal of the fixing plate on the cylinder body, and the adjustment of the top pressure position of the top-type device on the piston according to the piston processing positioning point on the fixture chuck. After the adjustment is completed, it needs to be re-fixed and locked with screws. This adjustment process is relatively complicated and tedious, which is not conducive to application in large-scale production.
[0005] Therefore, there is an urgent need for a new type of piston processing pressing device that can easily and quickly adjust the pressing position of the pressing device on the piston. Utility Model Content
[0006] In order to solve the above technical problems, the purpose of the utility model is to provide a piston processing pressing device, which can easily and quickly adjust the pressing position of the pressing device on the piston to ensure that the radial center line of the piston coincides with the ideal processing center line.
[0007] The technical solutions provided by this utility model are as follows:
[0008] A top-type device for piston processing, comprising:
[0009] cylinder;
[0010] A base, mounted on the output end of the cylinder;
[0011] A movable seat is mounted on the base and is rotatable relative to the base;
[0012] The buffer damper comprises a mounting end and a pressing end which are arranged opposite to each other. The mounting end is mounted on the movable seat, and the pressing end is used for pressing the piston to be processed.
[0013] Furthermore, a boss is provided on the base, and a first locking hole is formed on the boss;
[0014] The movable seat is provided with a groove that matches the boss, and the groove is provided with a second locking hole;
[0015] The base and the movable seat are positioned and connected by the cooperation between the boss and the groove, and are detachably connected by a locking member passing through the first locking hole and the second locking hole.
[0016] Furthermore, the second locking hole is a countersunk hole.
[0017] Furthermore, a mounting hole is provided on the movable seat, and the mounting end of the buffer damper is installed in the mounting hole.
[0018] Furthermore, the number of the buffer dampers is two, and the number of the corresponding mounting holes is also two, and the two mounting holes are symmetrically arranged on both sides of the second locking hole.
[0019] Furthermore, the base and the movable seat are both cylindrical and coaxially arranged, the boss is arranged on the central axis of the base, and the groove is arranged on the central axis of the movable seat.
[0020] Furthermore, an angle scale is provided on the circumferential outer wall of one of the base and the movable seat, and a scale indicating line is provided on the circumferential outer wall of the other one.
[0021] Furthermore, a first fixing hole is provided on the base;
[0022] The output end of the cylinder is provided with a mounting plate, and the mounting plate is provided with a second fixing hole corresponding to the first fixing hole;
[0023] The base and the mounting plate are fastened together in a manner that a fixing piece is passed through the first fixing hole and the second fixing hole.
[0024] Furthermore, the base is a cylinder, on which four first fixing holes are provided, and the four first fixing holes are distributed at intervals around the circumference of the base.
[0025] Furthermore, the mounting plate is rectangular and is provided with four second fixing holes, and the four second fixing holes are arranged in a one-to-one correspondence with the four first fixing holes.
[0026] Compared with the prior art, the piston processing ejector provided by the embodiment of the present invention has at least the following technical effects:
[0027] By installing the base at the output end of the cylinder, and the movable seat being mounted on the base and rotatable relative to the base, the buffer damper includes a mounting end and a pressing end disposed opposite each other, the mounting end being mounted on the movable seat and the pressing end being used to press the piston to be processed, thereby achieving adjustment of the position of the buffer damper and further achieving adjustment of the pressing position of the pressing end on the piston, so that the radial centerline of the piston can coincide with the ideal processing centerline, thereby improving the processing accuracy of the piston. In addition, compared with the method of adjusting the pressing position by removing the fixed plate, the operation process of adjusting the pressing position of the piston processing device is more convenient and quick, thereby improving processing efficiency and facilitating application in large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 This is a schematic diagram of the explosion structure of a top-type device for piston processing in one embodiment of the present utility model;
[0030] Figure 2 This is a structural diagram of a movable seat in one embodiment of the present utility model;
[0031] Figure 3 It is a structural schematic diagram of the base in one embodiment of the present utility model.
[0032] Reference numerals:
[0033] 10. Cylinder; 101. Mounting plate; 1011. Second fixing hole; 20. Base; 201. Boss; 2011. First locking hole; 202. First fixing hole; 30. Movable seat; 301. Groove; 3011. Second locking hole; 302. Mounting hole; 40. Buffer damper; 401. Mounting end; 402. Pressing end; 50. Angle scale; 60. Scale indicator line. DETAILED DESCRIPTION
[0034] In order to help those skilled in the art better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention are clearly and completely described below. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0035] It should be noted that when an element is referred to as being “fixed on” or “set on” another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being “connected to” another element, it can be directly connected to the other element or indirectly connected to the other element.
[0036] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" or "several" means two or more, unless otherwise specifically defined.
[0038] It should be noted that the structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present invention can be implemented. Therefore, they have no substantive technical significance. Any structural modifications, changes in proportional relationships, or adjustments in size should still fall within the scope of the technical contents disclosed in this utility model without affecting the effects and purposes that can be achieved by the present utility model.
[0039] Please refer to the attached Figure 1 To the attached Figure 3As shown, an embodiment of the present invention provides a top-type device for piston processing. The top-type device for piston processing includes a cylinder 10, a base 20, a movable seat 30 and a buffer damper 40. Among them, the base 20 is firmly mounted on the output end of the cylinder 10; the movable seat 30 is mounted on the base 20 and is rotatable relative to the base 20; the buffer damper 40 includes a mounting end 401 and a pressing end 402 that are relatively arranged, the mounting end 401 is mounted on the movable seat 30, and the pressing end 402 is used to press the piston to be processed. When the movable seat 30 rotates relative to the base 20, the buffer damper 40 mounted on the movable seat 30 will rotate therewith, thereby realizing the adjustment of the position of the buffer damper 40. By adjusting the position of the buffer damper 40, the pressing position of the pressing end 402 on the piston can be effectively adjusted, so that the radial center line of the piston can coincide with the ideal processing center line. Specifically, the position of the buffer damper 40 is controllably adjusted according to the matching between the piston to be processed and the processing positioning point, so as to improve the piston processing yield and production line production efficiency.
[0040] In this embodiment, the base 20 is mounted on the output end of the cylinder 10, the movable seat 30 is mounted on the base 20 and is rotatable relative to the base 20, and the buffer damper 40 includes a mounting end 401 and a pressing end 402 arranged opposite to each other, the mounting end 401 is mounted on the movable seat 30, and the pressing end 402 is used to press the piston to be processed, thereby achieving the adjustment of the position of the buffer damper 40, and further achieving the adjustment of the pressing position of the pressing end 402 on the piston, so that the radial center line of the piston can coincide with the ideal processing center line, thereby improving the processing accuracy of the piston. In addition, compared with the method of adjusting the pressing position by disassembling the fixed plate, the operation process of adjusting the pressing position of the piston processing using the piston-type device is more convenient and quick, thereby improving the processing efficiency and being conducive to application in large-scale production.
[0041] In some optional embodiments, the base 20 is provided with a boss 201 having a first locking hole 2011 defined therein; the movable seat 30 is provided with a groove 301 that cooperates with the boss 201 and has a second locking hole 3011 defined therein; the base 20 and the movable seat 30 are positioned and connected by the cooperation of the boss 201 and the groove 301, and are detachably connected by a locking member inserted through the first locking hole 2011 and the second locking hole 3011. Specifically, the base 20 has the boss 201 at a center position near one end of the movable seat 30, and the movable seat 30 has the groove 301 at a center position near one end of the base 20. The locking member is a bolt. When the top pressure end 402 corresponding to the buffer damper 40 is adjusted to the target position, the bolt is rotated to pass through the second locking hole 3011 and the first locking hole 2011, thereby achieving a fastened connection between the base 20 and the movable seat 30, ensuring the stability of the movable seat 30 in the desired position.
[0042] In a specific embodiment, the base 20 and the movable seat 30 are both cylindrical and coaxially arranged. The boss 201 is arranged on the central axis of the base 20 , and the groove 301 is arranged on the central axis of the movable seat 30 .
[0043] In some optional embodiments, the second locking hole 3011 is a countersunk hole. Specifically, the end of the second locking hole 3011 away from the base 20 is recessed into the end surface of the movable seat 30. When the locking member is a bolt, after the bolt securely connects the base 20 and the movable seat 30, the bolt cap can be embedded in the movable seat 30, making the appearance of the piston processing lifting device more concise.
[0044] In some optional embodiments, the movable seat 30 is provided with a mounting hole 302, and the mounting end 401 of the buffer damper 40 is installed in the mounting hole 302. In a specific embodiment, a first thread is provided in the mounting hole 302, and a second thread matching the first thread is provided on the outer surface of the mounting end 401 of the buffer damper 40. The mounting end 401 and the mounting hole 302 are fastened together by the threaded connection between the first thread and the second thread.
[0045] In an optional embodiment, there are two buffer dampers 40, corresponding to two mounting holes 302. The two mounting holes 302 are symmetrically located on either side of the second locking hole 3011. It should be noted that the number of mounting holes 302 is not limited to two. In other embodiments, the movable seat 30 is provided with multiple mounting holes with different inner diameters to accommodate the installation of different buffer dampers as needed, thereby accommodating the processing of pistons with different outer diameters. The mounting holes 302 extend through the top and bottom of the movable seat 30.
[0046] In some optional embodiments, an angle scale 50 is provided on the circumferential outer wall of one of the base 20 and the movable seat 30, and a scale indicator line 60 is provided on the circumferential outer wall of the other. This embodiment provides a numerical reference for the angular rotation of the movable seat 30 through the coordinated use of the angle scale 50 and the scale indicator line 60. On the one hand, it makes the angle adjustment of the movable seat 30 more precise, which helps to improve production efficiency; on the other hand, it realizes the display of visual data, which helps to establish a standardized data system for corresponding piston processing, and provides necessary data support for the processing of a full range of products and the upgrading of machine tool systems and equipment. In a specific embodiment, an angle scale 50 is provided on the circumferential outer wall of the base 20, and a scale indicator line 60 is provided on the circumferential outer wall of the movable seat 30.
[0047] In some optional embodiments, a first fixing hole 202 is defined on the base 20; a mounting plate 101 is disposed at the output end of the cylinder 10, and a second fixing hole 1011 corresponding to the first fixing hole 202 is defined on the mounting plate 101; the base 20 and the mounting plate 101 are fastened together by fasteners passing through the first fixing hole 202 and the second fixing hole 1011. The fasteners are bolts, and the base 20 and the mounting plate 101 are fastened together by bolts passing through the first fixing hole 202 and the second fixing hole 1011.
[0048] In some optional embodiments, the base 20 is a cylinder, and four first fixing holes 202 are provided thereon. The four first fixing holes 202 are spaced apart and distributed around the circumference of the base 20 .
[0049] In some optional embodiments, the mounting plate 101 is rectangular and is provided with four second fixing holes 1011 . The four second fixing holes 1011 are provided in a one-to-one correspondence with the four first fixing holes 202 .
[0050] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A top-type device for piston processing, characterized in that: include: cylinder; A base, mounted on the output end of the cylinder; A movable seat is mounted on the base and is rotatable relative to the base; The buffer damper comprises a mounting end and a pressing end which are arranged opposite to each other. The mounting end is mounted on the movable seat, and the pressing end is used for pressing the piston to be processed.
2. The piston machining top device according to claim 1, characterized in that: The base is provided with a boss, and the boss is provided with a first locking hole; The movable seat is provided with a groove that matches the boss, and the groove is provided with a second locking hole; The base and the movable seat are positioned and connected by the cooperation between the boss and the groove, and are detachably connected by a locking member passing through the first locking hole and the second locking hole.
3. The piston machining top device according to claim 2, characterized in that: The second locking hole is a countersunk hole.
4. The piston machining top device according to claim 2, characterized in that: The movable seat is provided with a mounting hole, and the mounting end of the buffer damper is mounted in the mounting hole.
5. The piston machining top device according to claim 4, characterized in that: The number of the buffer dampers is two, and the number of the corresponding mounting holes is also two, and the two mounting holes are symmetrically arranged on both sides of the second locking hole.
6. The piston machining top device according to claim 2, characterized in that: The base and the movable seat are both cylindrical and coaxially arranged. The boss is arranged on the central axis of the base, and the groove is arranged on the central axis of the movable seat.
7. The piston machining top device according to claim 6, characterized in that: An angle scale is provided on the circumferential outer wall of one of the base and the movable seat, and a scale indicating line is provided on the circumferential outer wall of the other one.
8. The piston machining top device according to claim 1, characterized in that: The base is provided with a first fixing hole; The output end of the cylinder is provided with a mounting plate, and the mounting plate is provided with a second fixing hole corresponding to the first fixing hole; The base and the mounting plate are fastened together in a manner that a fixing piece is passed through the first fixing hole and the second fixing hole.
9. The piston machining top device according to claim 8, characterized in that: The base is a cylinder, and is provided with four first fixing holes. The four first fixing holes are distributed at intervals around the circumference of the base.
10. The piston machining top device according to claim 9, characterized in that: The mounting plate is rectangular and is provided with four second fixing holes, which are arranged in a one-to-one correspondence with the four first fixing holes.