Automatic spraying system of machining center

Abstract

The utility model discloses an automatic spraying system of a machining center, and relates to the technical field of machining spraying. Comprising a fixing block fixed to a machining spindle, a mounting seat is fixed to the bottom of the fixing block, a connecting block is rotationally mounted on one side of the mounting seat, a spray head is fixed to the end of the connecting block, and the connecting block is driven through a worm and gear transmission assembly; according to the utility model, different cutters are bound with required spray head angles, the angles of the spray head are automatically adjusted according to the different cutters when the cutters are changed, and the worm and gear transmission assembly has a self-locking characteristic after the angles of the spray head are adjusted, so that the angle position of the spray head can be determined; according to the spraying system, the angle of the nozzle is automatically adjusted, so that the machining time is saved to a great extent, and the workload of machining personnel is reduced. And meanwhile, program manual operation does not need to be paused any more, so that some potential safety hazards existing in the machining process are eliminated, and the machining safety is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of machining spraying, in particular to an automatic spraying system for a machining center. Background Art

[0002] Cooling systems are primarily used in thread tapping, milling, and hole-making processes in CNC machining centers. They ensure workpiece precision and improve the machining environment, making them a crucial component of CNC machining operations. Currently, most traditional machining centers feature cooling systems for cutting tools. Manual adjustment of the cooling pipe angle allows for cooling and cleaning during tooling of varying lengths. For machining processes requiring frequent tool changes, multiple manual adjustments of the cooling pipe angle are required, which consumes processing time and increases the workload of the operator. Furthermore, pausing the process to adjust the cooling pipe during machining poses potential safety risks. We offer an automatic spray system for machining centers. Utility Model Content

[0003] The purpose of the utility model is to provide an automatic spraying system for a machining center.

[0004] The technical problem solved by the present invention is that the cooling system of the prior art needs to manually adjust the angle of the cooling water pipe many times during the machining process of frequent tool changes.

[0005] The utility model can be implemented through the following technical solutions: an automatic spraying system for a machining center, comprising a fixed block fixed to a machining spindle, a mounting seat fixed to the bottom of the fixed block, a connecting block rotatably mounted on one side of the mounting seat, a spray head fixed to the end of the connecting block, and the connecting block driven by a worm gear transmission assembly.

[0006] A further technical improvement of the present invention is that: the liquid inlet end of the nozzle is connected to a rubber bellows, and the end of the rubber bellows away from the nozzle is connected to a coolant input pipe.

[0007] A further technical improvement of the present invention is that the worm gear transmission assembly includes an adjustment box fixed to one side of the mounting seat, a worm is rotatably arranged in the adjustment box, a worm wheel is installed on the side of the mounting seat away from the connecting block, the worm wheel and the connecting block are coaxially fixed, and the worm wheel and the worm are engaged for transmission.

[0008] A further technical improvement of the present invention is that a bevel gear 1 is coaxially fixed to one end of the worm, a drive motor is installed on the top of one end of the adjustment box, a bevel gear 2 is coaxially fixed to the output end of the drive motor, and the bevel gear 1 and the bevel gear 2 are meshed for transmission.

[0009] A further technical improvement of the present invention is that an angle plate is fixed coaxially to the outer side of the mounting seat relative to the rotation center of the connecting block, and a pointer is fixed at the rotation center position of the connecting block.

[0010] The further technical improvement of the utility model is that: the angle disk is evenly provided with scale grids, each scale grid is provided with a photosensitive strain gauge, and the end of the pointer is provided with a laser sensor.

[0011] A further technical improvement of the present invention is that the system is controlled by a PLC programming program, and the length of each tool in the tool magazine is bound to the required angle of the nozzle. After the tool is selected, the circuit controls the drive motor to drive the worm gear to rotate, and then drives the connecting block to rotate to the required angle of the nozzle.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This new system automatically adjusts the nozzle angle to suit the tool during tool changes by binding different tools to the desired nozzle angle. The worm gear drive assembly self-locks after the nozzle angle is adjusted, ensuring the nozzle's angular position. This system significantly reduces processing time and reduces the workload of operators in machining operations requiring frequent tool changes by automatically adjusting the nozzle angle. Furthermore, since manual operation without pausing the program eliminates potential safety hazards during machining, ensuring machining safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 This is a schematic diagram of the overall device connection structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the angle adjustment connection of the nozzle structure of the utility model;

[0017] Figure 3 For this utility model Figure 1 A partial enlarged view of point A in the middle;

[0018] Figure 4 This is the total circuit connection diagram of the sprinkler system of the present utility model.

[0019] In the figure: 1. Fixing block; 2. Mounting seat; 3. Adjustment box; 4. Worm; 5. Drive motor; 6. Bevel gear 1; 7. Bevel gear 2; 8. Connecting block; 9. Nozzle; 10. Worm gear; 11. Angle plate; 12. Pointer; 13. Rubber bellows; 14. Coolant inlet pipe. DETAILED DESCRIPTION

[0020] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0021] See also Figure 1-3 As shown, an automatic spray system for a machining center includes a fixed block 1 fixedly mounted on one side of a machining spindle, a mounting seat 2 being fixedly connected to the bottom position of one end of the fixed block 1, a connecting block 8 being rotatably mounted on one side of the mounting seat 2, and a spray head 9 being fixedly mounted on the end of the connecting block 8 away from the mounting seat 2;

[0022] The bottom of the fixed block 1 is also fixedly connected to the adjustment box 3, and a worm 4 is rotatably installed in the adjustment box 3. One end of the worm 4 is coaxially fixed with a bevel gear 6. A drive motor 5 is installed on the top of one end of the adjustment box 3. The output end of the drive motor 5 passes through the adjustment box 3 and is coaxially fixed with a bevel gear 2 7. The bevel gear 1 6 and the bevel gear 2 7 are meshed and driven together;

[0023] The mounting base 2 is located at the other side away from the connecting block 8 and is coaxially fixedly connected to the connecting block 8 with a worm gear 10. An opening is provided at the bottom of the end of the adjusting box 3 away from the driving motor 5. Through the opening, the worm gear 10 is engaged with the worm 4 for transmission.

[0024] Furthermore, an angle disc 11 is coaxially fixed to one side of the mounting seat 2 relative to the worm gear 10. A scale grid is evenly arranged on the angle disc 11. A pointer 12 is fixed at the rotation center of the connecting block 8. A laser sensor is provided at the end of the pointer 12. A photosensitive strain gauge is provided in each scale grid.

[0025] The liquid inlet end of the nozzle 9 is connected to a rubber bellows 13, and the end of the rubber bellows 13 away from the nozzle 9 is connected to a coolant input pipe 14;

[0026] Further, if Figure 4 As shown in the figure, the overall circuit connection of this sprinkler system primarily includes: GS1 switching power supply, QF1 circuit breaker, XT1 terminal block, CNC system, I / O module, splitter, and sprinkler unit. The switching power supply converts 220V AC power to 24V DC power, which is then supplied to the CNC system, I / O module, and sprinkler unit via the terminal block. The CNC system and I / O module are connected via XS1 and XS2 interface cables for I / O communication. The I / O module connects to the XS4 interface of the splitter via the XS3 interface for external output. The splitter's output terminals connect to the Y1, Y2, Y3, and Y4 terminals on the A4 sprinkler unit's JP1 interface, where binary combinations control the output angle.

[0027] When the utility model is in use, the tool length of the CNC machining center is targeted to measure the distance between the tool working part and the connecting block 8, and then the angle relationship between the tool working part and the nozzle is obtained. The corresponding tool is bound to the required nozzle angle through the PLC programming of the programmer. When a tool position in the tool magazine is changed, the required nozzle angle is read, so as to control the drive motor 5 to drive the worm 4 to rotate, and the worm gear 10 engaged with it rotates, thereby driving the connecting block 8 coaxially fixed with it to rotate, and then adjusting the angle of the nozzle 9 to the required nozzle angle. The current angle is determined by the position of the laser excitation on the photosensitive strain gauge. When the required nozzle angle is reached, the rotation of the drive motor 5 is stopped, and the self-locking effect of the worm gear 10 and the worm 4 is used to lock the current angle of the nozzle 9, and finally the automatic adjustment of the angle of the nozzle 9 is completed automatically according to the tool length.

[0028] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An automatic spraying system for a machining center, characterized in that: The invention comprises a fixed block (1) fixed to a processing spindle, a mounting seat (2) being fixed to the bottom of the fixed block (1), a connecting block (8) being rotatably mounted on one side of the mounting seat (2), a nozzle (9) being fixed to the end of the connecting block (8), and the connecting block (8) being driven by a worm gear transmission assembly.

2. The automatic spraying system for a machining center according to claim 1, characterized in that: The liquid inlet end of the nozzle (9) is connected to a rubber bellows (13), and the end of the rubber bellows (13) away from the nozzle (9) is connected to a cooling liquid input pipe (14).

3. The automatic spraying system for a machining center according to claim 1, characterized in that: The worm gear transmission assembly comprises an adjustment box (3) fixed to one side of a mounting seat (2), a worm (4) being rotatably arranged in the adjustment box (3), a worm wheel (10) being installed on the side of the mounting seat (2) away from the connecting block (8), the worm wheel (10) being coaxially fixed with the connecting block (8), and the worm wheel (10) and the worm (4) being meshed for transmission.

4. The automatic spraying system for a machining center according to claim 3, characterized in that: One end of the worm (4) is coaxially fixed with a bevel gear 1 (6), a driving motor (5) is installed on the top of one end of the adjustment box (3), and an output end of the driving motor (5) is coaxially fixed with a bevel gear 2 (7), and the bevel gear 1 (6) and the bevel gear 2 (7) are meshed and driven.

5. The automatic spraying system for a machining center according to claim 1, characterized in that: An angle disc (11) is coaxially fixed to the outer side of the mounting seat (2) relative to the rotation center of the connecting block (8), and a pointer (12) is fixed at the rotation center position of the connecting block (8).

6. The automatic spraying system for a machining center according to claim 5, characterized in that: The angle disc (11) is evenly provided with scale grids, each scale grid is provided with a photosensitive strain gauge, and the end of the pointer (12) is provided with a laser sensor.

7. The automatic spraying system for a machining center according to claim 5, characterized in that: The system is controlled by a PLC programming program, and the length of each tool in the tool magazine is bound to the angle required by the nozzle. After the tool is selected, the circuit controls the drive motor (5) to drive the worm gear (10) to rotate, thereby driving the connecting block (8) to rotate to the angle required by the nozzle.

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