Material rounding device for reed buoy production
By designing an automated material rounding device for reed float production and adopting a combination of rounding molds, heat-conducting seats and pushing parts, the problem of low efficiency of traditional manual rounding is solved, efficient automated production and convenient mold replacement are achieved, and the rounding quality and efficiency of reed floats are improved.
Patent Information
- Application Number
- CN202421788558.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the traditional production of reed floats, the plastic circle process relies on manual operation, resulting in low production efficiency, and the unreasonable design of the plastic circle tube makes it difficult to insert the reed stems.
A material rounding device for reed float production is designed, which includes a rounding mold, a heat-conducting seat, a heating rod and a pushing piece. The rounding and straightening of the reed stems are achieved through an automated pushing and heating process. The split design facilitates mold replacement, and a temperature sensor is used to control the heating temperature.
The automated rounding process of reed floats is realized, which improves production efficiency, reduces diameter differences, simplifies the operation process, and improves production efficiency and the convenience of mold replacement.
Smart Images
Figure CN223326606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of float processing, in particular to a material rounding device for producing reed floats. Background Art
[0002] In the float manufacturing process, the rounding of reed stems is a crucial step, as it directly affects the appearance, performance, and overall quality of the float. The traditional rounding method involves manually inserting reed stems into a round tube and baking it. Although this method can achieve the rounding goal to a certain extent, it has obvious shortcomings and limitations.
[0003] The inner diameter of the plastic tube is usually designed to be slightly smaller than the diameter of the reed stem, in order to make the reed stem have a more uniform diameter after being heated and softened. However, this design is more convenient when inserting the reed stem into the plastic tube, and often requires operators to have certain skills and proficiency, resulting in low manual operation efficiency and affecting production efficiency.
[0004] Therefore, it is necessary to propose a material plastic round device for reed float production to solve the above problems. Utility Model Content
[0005] (1) Technical problems solved
[0006] The purpose of the utility model is to provide a material rounding device for reed float production, which can realize automatic rounding of reed stems and improve production efficiency, so as to solve the problems raised in the above-mentioned background technology.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a material rounding device for reed float production, comprising:
[0009] A round molding die, wherein a round molding hole is provided in the middle of the round molding die;
[0010] A heat-conducting seat, wherein a heating rod is fixedly connected to the interior of the heat-conducting seat, and a limiting groove for accommodating a plastic round mold is provided directly above the heat-conducting seat, and the plastic round mold is fixedly connected to the heat-conducting seat through a positioning assembly;
[0011] The pushing member is arranged at a position corresponding to the position of the plastic circular hole. The pushing member is driven to reciprocate along the axial direction of the plastic circular hole by the first linear module. The pushing member is used to push the columnar material into the plastic circular hole.
[0012] Preferably, there are multiple heating rods, and the multiple heating rods are evenly distributed on the inner side of the heat conducting seat.
[0013] Preferably, the length of the plastic circular hole is adapted to the length of the cylindrical material to be plasticated, and a chamfer is provided at the inlet of the plastic circular hole.
[0014] Preferably, a temperature sensor is fixedly connected to one side of the heat conducting seat.
[0015] Preferably, the positioning assembly includes a pressure plate, bolts and nuts, nuts are fixedly connected to both sides of the limiting groove, the pressure plate is located above the plastic round mold, and bolts threadedly connected to the nuts are passed through both ends of the pressure plate.
[0016] Preferably, a groove for limiting the pressure plate is provided above the plastic round mold.
[0017] Preferably, the pushing member is a push plate, and the push plate is driven by the first linear module to reciprocate along the axial direction of the plastic circular hole.
[0018] Preferably, the pushing member includes a pushing block and a motor. The layout position of the pushing block corresponds to the position of the plastic circular hole. The pushing block is driven to rotate by the motor. A conical groove is provided in the middle of the pushing block.
[0019] Preferably, the pushing member includes a pushing plate, a pushing block, a motor and a second linear module. The pushing block is driven to rotate by the motor. A conical groove is opened in the middle of the pushing block. The pushing plate and the motor are driven by the second linear module to reciprocate along the radial direction of the plastic circular hole.
[0020] (3) Beneficial effects
[0021] Compared with the prior art, the present invention provides a material rounding device for reed float production, which has the following beneficial effects:
[0022] 1. The material rounding device for reed float production gradually pushes the reed stem to the round plastic hole of the round plastic mold by setting a pushing piece. Under the heating of the heating rod, the heat is transferred to the round plastic mold by the heat conductive seat, baking the reed stem to soften it, and then it is rounded and straightened under the action of the round plastic hole, while reducing the diameter difference to facilitate the subsequent processing of the float. The structure is simple and does not require manual operation, thus realizing automated processing and improving production efficiency.
[0023] 2. The material round-molding device for reed float production adopts a split design so that the round-molding mold can be replaced according to the diameter of the round hole required for processing reed rods of different specifications. The round-molding mold is limited by a limiting groove, making the replacement and positioning of the round-molding mold more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0025] Figure 2It is a side view schematic diagram of the structure of the utility model;
[0026] Figure 3 It is a cross-sectional schematic diagram of the plastic round mold of the present invention.
[0027] In the figure: 1. Pressing plate; 2. Bolt; 3. Nut; 4. Heating rod; 5. Plastic round mold; 6. Temperature sensor; 7. Thermal seat; 8. Limiting groove; 9. Push plate; 10. First linear module; 11. Push block; 12. Motor; 13. Second linear module; 14. Plastic round hole; 15. Chamfer; 16. Tapered groove. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] See also Figure 1-3 As shown, a device for shaping materials into round shapes for producing reed floats includes a shaping mold 5 with a shaping hole 14 defined in the middle; a heat-conducting seat 7 with a heater rod 4 fixedly connected thereto and a retaining groove 8 defined directly above the heat-conducting seat 7 for accommodating the shaping mold 5. The shaping mold 5 is fixedly connected to the heat-conducting seat 7 via a positioning assembly; and a pusher, positioned corresponding to the shaping hole 14. The pusher is driven to reciprocate axially along the shaping hole 14 by a first linear module 10 and is used to push a columnar material into the shaping hole 14. The columnar material is a reed stem that has been cut into sections.
[0030] The reed stem is gradually pushed to the round molding hole 14 of the round molding mold 5 by the pushing piece. Under the heating of the heating rod 4, the heat is transferred to the round molding mold 5 by the heat conducting seat 7, the reed stem is baked to soften it, and then it is rounded and straightened under the action of the round molding hole 14, and the diameter difference is reduced at the same time to facilitate the subsequent float processing. After the current reed stem is rounded, it is pushed out by the next reed stem.
[0031] By adopting a split design, the plastic round mold 5 can be replaced according to the diameter of the plastic round hole 14 required for processing reed rods of different specifications. The limiting groove 8 is used to limit the plastic round mold 5, making the positioning of the plastic round mold 5 more convenient, and at the same time increasing the heat conduction area of the heat conduction seat 7 and the plastic round mold 5.
[0032] To ensure even heating of the reed stem, multiple heating rods 4 are evenly distributed inside the heat-conducting base 7. The length of the molding hole 14 is adapted to the length of the cylindrical material to be molded. A chamfer 15 is provided at the entrance of the molding hole 14 to facilitate the entry of the reed stem into the molding hole 14.
[0033] A temperature sensor 6 is fixedly connected to one side of the heat conducting base 7. By setting the temperature sensor 6 to detect the baking temperature, the heating power of the heating rod 4 is adjusted according to the temperature to keep the temperature within a suitable range. Specifically, the temperature is controlled at 45-60°C.
[0034] In some embodiments, the positioning assembly includes a pressing plate 1, a bolt 2, and a nut 3. Nuts 3 are fixedly connected to both sides of the limiting groove 8. The pressing plate 1 is located above the round plastic mold 5. Bolts 2, which are threadedly connected to the nuts 3, penetrate both ends of the pressing plate 1. By setting the round plastic mold 5, the round plastic mold 5 is pressed and fixed, making it easier to assemble and disassemble the round plastic mold 5.
[0035] Specifically, a groove for limiting the pressing plate 1 is provided above the plastic round mold 5. By placing the pressing plate 1 in the groove, the plastic round mold 5 can be prevented from axially moving along the plastic round hole 14.
[0036] In some embodiments, the pushing member is a push plate 9 , which is driven by the first linear module 10 to reciprocate along the axial direction of the plastic circular hole 14 .
[0037] In some embodiments, the pushing member includes a push block 11 and a motor 12. The push block 11 is positioned to correspond to the position of the plastic circular hole 14. The push block 11 is driven to rotate by the motor 12. A tapered groove 16 is provided in the middle of the push block 11. By providing the push block 11, during the pushing process, the push block 11 is driven to rotate by the motor 12, which in turn drives the reed rod to rotate and push it in. Preferably, the inner wall of the tapered groove 16 is provided with anti-slip grooves. The provision of the anti-slip grooves can increase the friction between the push block 11 and the end of the reed rod to facilitate transmission.
[0038] In some embodiments, the push member includes a push plate 9, a push block 11, a motor 12, and a second linear module 13. The push block 11 is driven to rotate by the motor 12. A tapered slot 16 is defined in the center of the push block 11. The push plate 9 and the motor 12 are driven by the second linear module 13 to reciprocate radially along the plastic circular hole 14. The second linear module 13 drives the push plate 9 and the motor 12 to move, allowing the push method to be selected as needed.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material rounding device for reed float production, characterized in that: include: A round molding die (5), wherein a round molding hole (14) is provided in the middle of the round molding die (5); A heat-conducting seat (7), wherein a heating rod (4) is fixedly connected to the interior of the heat-conducting seat (7), a limiting groove (8) for accommodating a plastic round mold (5) is provided directly above the heat-conducting seat (7), and the plastic round mold (5) is fixedly connected to the heat-conducting seat (7) via a positioning assembly; A push piece, the layout position of the push piece corresponds to the position of the plastic circular hole (14), the push piece is driven by the first linear module (10) to reciprocate along the axial direction of the plastic circular hole (14), and the push piece is used to push the columnar material into the plastic circular hole (14).
2. A material rounding device for reed float production according to claim 1, characterized in that: There are multiple heating rods (4), and the multiple heating rods (4) are evenly distributed on the inner side of the heat conducting seat (7).
3. A material rounding device for reed float production according to claim 1, characterized in that: The length of the plastic circular hole (14) is adapted to the length of the cylindrical material to be plasticized, and a chamfer (15) is provided at the inlet of the plastic circular hole (14).
4. A material rounding device for reed float production according to claim 1, characterized in that: A temperature sensor (6) is fixedly connected to one side of the heat conducting seat (7).
5. The material rounding device for reed float production according to claim 1, characterized in that: The positioning assembly comprises a pressing plate (1), a bolt (2) and a nut (3), and nuts (3) are fixedly connected to both sides of the limiting groove (8). The pressing plate (1) is located above the plastic round mold (5), and bolts (2) threadedly connected to the nuts (3) are passed through both ends of the pressing plate (1).
6. A material rounding device for reed float production according to claim 5, characterized in that: A groove for limiting the position of the pressure plate (1) is provided above the plastic circle mold (5).
7. The material rounding device for reed float production according to claim 1, characterized in that: The pushing member is a push plate (9), and the push plate (9) is driven by the first linear module (10) to reciprocate along the axial direction of the plastic circular hole (14).
8. The material rounding device for reed float production according to claim 1, characterized in that: The pushing member comprises a pushing block (11) and a motor (12). The arrangement position of the pushing block (11) corresponds to the position of the plastic circular hole (14). The pushing block (11) is driven to rotate by the motor (12). A conical groove (16) is provided in the middle of the pushing block (11).
9. The material rounding device for reed float production according to claim 1, characterized in that: The pushing member comprises a pushing plate (9), a pushing block (11), a motor (12) and a second linear module (13); the pushing block (11) is driven to rotate by the motor (12); a conical groove (16) is provided in the middle of the pushing block (11); the pushing plate (9) and the motor (12) are driven by the second linear module (13) to move back and forth radially along the plastic circular hole (14).