Silicon rod supporting mechanism
By designing a silicon rod support mechanism with multiple sets of telescopic support components and V-shaped support components, the problem of silicon rods tilting or sinking during cutting is solved, the cutting accuracy is improved and the scrap rate is reduced, while the cost of the support mechanism is reduced.
Patent Information
- Application Number
- CN202422256662.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing silicon rod support mechanism cannot ensure uniform support around the entire circumference of the silicon rod when using rollers or V-shaped seats, which causes the silicon rod to tilt or sink during cutting, resulting in edge defects and material damage and scrap.
The silicon rod support mechanism is composed of multiple groups of telescopic support components and V-shaped support components. Through the telescopic drive parts and adjustable support plates, it is ensured that each support plate can be tangent to the peripheral wall of the silicon rod. Combined with the movement of the slide support part, stable support for the silicon rod is achieved.
The precision of cutting finished product segments is improved, the scrap rate is reduced, and the cost of the overall support mechanism is reduced through partitioned support.
Smart Images

Figure CN223326688U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon rod processing, in particular to a silicon rod supporting mechanism. Background Art
[0002] The loop wire cutting device is a device used to cut silicon rods into segments. During segmentation, the silicon rod is supported horizontally on a support mechanism and cut by a loop wire cutting head. Since the silicon rod is cylindrical, current silicon rod support mechanisms generally use two rows of rollers or V-shaped seats to support the circumferential wall of the silicon rod. However, due to the limitations of silicon rod processing accuracy, there are deviations in the axial cylindricity of the silicon rod. When the rollers or V-shaped seats support the silicon rod, it is difficult to ensure that the rollers or V-shaped seats are fully tangentially in contact with the silicon rod, resulting in unsupported areas of the silicon rod. When this area is cut into segments, gravity is redistributed at the moment the rod is cut through, causing the silicon rod to tilt or sink. The finished product segments will have defects such as broken edges, resulting in material damage and scrap. Utility Model Content
[0003] (1) Technical issues to be resolved
[0004] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a silicon rod support mechanism, which solves the technical problem that when rollers or V-shaped seats are used to support silicon rods, unsupported areas of the silicon rods are easily formed. When the areas are cut into segments, the cut finished segments have defects such as broken edges, resulting in material damage and scrapping.
[0005] (2) Technical solution
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0007] In a first aspect, an embodiment of the present invention provides a silicon rod supporting mechanism, comprising a first supporting portion and a second supporting portion.
[0008] The first support portion includes multiple sets of telescopic support assemblies spaced apart along the first horizontal direction. Each set of telescopic support assemblies includes two support plates arranged at an angle relative to each other, each support plate being movable along its normal direction. The first support portion is capable of supporting a peripheral wall of a region of the silicon ingot to be cut.
[0009] The second supporting portion includes a plurality of groups of first V-shaped supporting components, which are spaced apart along the first horizontal direction. The second supporting portion can support the peripheral wall of the non-cutting area of the silicon rod.
[0010] According to the utility model, each group of the telescopic support assembly also includes two relative telescopic driving members, the two telescopic driving members correspond one to one with the two support plates, and the telescopic driving members drive the corresponding support plates to drive the support plates to move along their own normal directions.
[0011] According to the present invention, the telescopic driving member is a high-capacity pneumatic support.
[0012] , The silicon rod supporting mechanism according to claim 1, wherein the first supporting portion further comprises a first supporting seat.
[0013] The top of the first support seat is provided with a plurality of mounting positions spaced apart along a first horizontal direction, and each mounting position comprises two opposite mounting grooves, and the mounting grooves are used to accommodate the main body of the telescopic driving member in a one-to-one correspondence.
[0014] The driving end of the telescopic driving member is fixedly connected to the corresponding support plate, and the support plate protrudes from the mounting groove.
[0015] According to the utility model, a slide support portion is also included.
[0016] The slide support portion, the first support portion, and the second support portion are sequentially arranged along a first horizontal direction.
[0017] The slide support portion includes multiple sets of second V-shaped support assemblies spaced apart along the first horizontal direction. The slide support portion is movable along the first horizontal direction toward or away from the first support portion. The slide support portion is configured to support a peripheral wall of one end of the silicon ingot proximal to the region to be cut.
[0018] According to the present invention, the slide support portion further includes a slide support seat, and a plurality of groups of the second V-shaped support components are arranged on the top of the slide support seat.
[0019] The second supporting portion further includes a second supporting seat, and a plurality of groups of the first V-shaped supporting components are arranged on the top of the second supporting seat.
[0020] According to the present invention, each group of the second V-shaped support components includes two second support blocks that are oppositely and obliquely arranged, and the second support blocks are detachably fixed to the top of the slide support seat.
[0021] Each group of the first V-shaped support components includes two first support blocks that are opposite to each other and tilted, and the first support blocks are detachably fixed on the top of the second support seat.
[0022] The thicknesses of the second supporting block and the first supporting block are adjustable.
[0023] According to the present invention, the slide support portion further includes a slide rail extending along the first horizontal direction, and the slide support seat is slidably disposed on the slide rail.
[0024] According to the utility model, the slide rail is a gear rack slide rail.
[0025] According to the utility model, a supporting platform is also included.
[0026] The slide support portion, the first support portion and the second support portion are arranged on the top of the support platform.
[0027] (3) Beneficial effects
[0028] The beneficial effects of the present invention are as follows: in the silicon rod support mechanism of the present invention, the support plates in the first support portion can move along their own normal direction so that each support plate can be tangent to the peripheral wall of the silicon rod, and is used to stably support the portion of the silicon rod to be cut, thereby preventing the silicon rod from tilting or sinking when the silicon rod is cut into sections, thereby improving the accuracy of the cut finished product segments and reducing the scrap rate. The peripheral wall of the non-cutting portion of the silicon rod has relatively low support accuracy requirements and is supported by the multiple groups of first V-shaped support assemblies included in the second support portion. Therefore, supporting the silicon rod by the first support portion and the second support portion with different support accuracy can effectively reduce the overall cost of the silicon rod support mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional schematic diagram of the silicon rod supporting mechanism of the present invention.
[0030] Figure 2 for Figure 1 Top view of .
[0031] Figure 3 for Figure 1 main view.
[0032] Figure 4 for Figure 1 Left view of;
[0033] Figure 5 for Figure 2 Schematic diagram of BB.
[0034] [Description of Reference Numerals]
[0035] 1: Slide support. 11: Second V-shaped support assembly. 111: Second support block. 12: Slide support base. 13: Slide rail. 14: Motor.
[0036] 2: First support portion. 21: Telescopic support assembly. 211: Support plate. 212: Telescopic drive member. 22: First support base. 221: Mounting slot.
[0037] 3: Second support portion. 31: First V-shaped support assembly. 311: First support block. 32: Second support base.
[0038] 4: Support platform.
[0039] 5: Silicon rod.
[0040] A: First horizontal direction. DETAILED DESCRIPTION
[0041] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0042] See also Figure 1-5 The silicon rod supporting mechanism proposed in an embodiment of the present invention includes a first supporting part 2 and a second supporting part 3.
[0043] The first support portion 2 includes multiple sets of telescopic support assemblies 21 spaced apart along a first horizontal direction. Each set of telescopic support assemblies 21 includes two support plates 211 arranged at an angle relative to each other. The support plates 211 are movable along their normal direction. The first support portion 2 supports the peripheral wall of the region to be cut of the silicon ingot 5.
[0044] The second support portion 3 includes a plurality of first V-shaped support assemblies 31 arranged at intervals along the first horizontal direction. The second support portion 3 can support the peripheral wall of the non-cutting area of the silicon rod 5.
[0045] The support plates 211 in the first support portion 2 are capable of moving along their normal direction, ensuring that each support plate 211 is tangential to the circumferential wall of the silicon ingot 5. This provides stable support for the portion of the silicon ingot 5 to be cut, preventing the silicon ingot 5 from tilting or sinking during segmentation. This improves the precision of the finished product and reduces scrap rates. The circumferential wall of the non-cut portion of the silicon ingot 5, however, requires relatively low support precision and is supported by the multiple groups of first V-shaped support assemblies 31 included in the second support portion 3. Therefore, the use of first and second support portions 2, 3 with varying degrees of support precision to support the silicon ingot 5 in different zones effectively reduces the overall cost of the silicon ingot support mechanism.
[0046] Furthermore, each group of telescopic support assemblies 21 also includes two relative telescopic drive members 212, and the two telescopic drive members 212 correspond one to one to the two support plates 211. The telescopic drive members 212 drive the corresponding support plates 211 to drive the support plates 211 to move along their own normal directions, so as to flexibly adjust the support height of each support plate 211, and enable each support plate 211 to be tangent to the peripheral wall of the area to be cut of the silicon rod 5, so as to improve the support accuracy of the silicon rod 5.
[0047] Preferably, the telescopic drive member 212 is a high-capacity pneumatic support, which can self-lock after adjusting the support plate 211 to be tangential to the silicon rod 5, to ensure that the support plate 211 does not move axially and radially during the cutting process, thereby improving its support stability.
[0048] Furthermore, the first supporting portion 2 further includes a first supporting seat 22 .
[0049] The top of the first support base 22 is provided with multiple groups of mounting positions spaced apart along a first horizontal direction. Each group of mounting positions includes two opposing mounting slots 221. The mounting slots 221 are configured to accommodate the main bodies of the telescopic drive members 212 in a one-to-one correspondence, thereby reducing the overall volume of the first support portion 2. The driving ends of the telescopic drive members 212 are fixedly connected to corresponding support plates 211, which protrude from the mounting slots 221 to support the silicon rods 5.
[0050] Specifically, the longitudinal cross-section of the first support seat 22 is V-shaped, so as to be suitable for installing the inclined support plate 211 and being suitable for accommodating the peripheral wall of the silicon rod 5 .
[0051] Furthermore, the second support portion 3 further includes a second support seat 32 , and a plurality of first V-shaped support assemblies 31 are provided on the top of the second support seat 32 . The second support seat 32 is used to support the first V-shaped support assemblies 31 .
[0052] Specifically, each set of first V-shaped support assemblies 31 includes two first support blocks 311 that are oppositely and obliquely arranged. The first support blocks 311 are detachably fixed to the top of the second support base 32. The thickness of the first support blocks 311 is adjustable.
[0053] Since the first support block 311 is detachable, the thickness of the first support block 311 can be adjusted after the first support block 311 is removed. The thickness adjustment method is specifically as follows: grinding the first support block 311 to reduce the thickness of the first support block 311; or adding a pad between the first support block 311 and the second support seat 32 to increase the thickness of the first support block 311 (i.e., the overall thickness of the first support block 311 and the pad). In this way, the thickness of the first support block 311 can be flexibly adjusted, that is, the height of the supporting surface of the first support block 311 can be adjusted to reduce the gap between each first support block 311 and the peripheral wall of the silicon rod 5, thereby better tangent to and support the peripheral wall of the silicon rod 5.
[0054] During adjustment, a 0.02 mm thick feeler gauge can be used. If the feeler gauge cannot be inserted into the gap between the first support block 311 and the silicon rod 5 , the support gap requirement between the first support block 311 and the silicon rod 5 is met. This detection method is relatively simple and convenient.
[0055] Optionally, the first support block 311 is detachably fixed to the second support base 32 by screws to facilitate assembly and disassembly and thickness adjustment.
[0056] Preferably, the longitudinal cross-section of the second support seat 32 is V-shaped, so as to be adapted to the installation of the inclined first support block 311 and to the shape of the peripheral wall of the silicon rod 5 .
[0057] Furthermore, the silicon rod supporting mechanism further includes a slide support portion 1 .
[0058] The slide support portion 1 , the first support portion 2 and the second support portion 3 are arranged in sequence along a first horizontal direction.
[0059] The slide support 1 includes multiple sets of second V-shaped support assemblies 11 spaced apart along a first horizontal direction. The slide support 1 is movable along the first horizontal direction toward or away from the first support 2. The slide support 1 supports the silicon rod 5 near one end of the peripheral wall of the region to be cut.
[0060] During use, the slide support 1, the first support 2, and the second support 3 respectively support the peripheral wall of one end of the silicon rod 5 close to the area to be cut, the peripheral wall of the area to be cut of the silicon rod 5, and the peripheral wall of the non-cutting area of the silicon rod 5, so as to support the entire peripheral wall of the silicon rod 5. After the silicon rod 5 is segmented once, the slide support 1 can drive the finished segment to move away from the first support 2 to cooperate with manual or unloading by a feeding robot, and move again towards the first support 2 after unloading is completed, so that after the remaining silicon rod 5 moves forward a set distance relative to the first support 2 and the second support 3, the slide support 1 supports the peripheral wall of one end of the remaining silicon rod 5 close to the area to be cut, waiting for the next segmented unloading.
[0061] Specifically, the slide support portion 1 further includes a slide support seat 12 , and a plurality of second V-shaped support assemblies 11 are provided on the top of the slide support seat 12 . The slide support seat 12 is used to support the second V-shaped support assemblies 11 .
[0062] Specifically, each set of second V-shaped support assemblies 11 includes two second support blocks 111 disposed opposite and at an angle. The second support blocks 111 are detachably fixed to the top of the slide support base 12. The thickness of the second support blocks 111 is adjustable. The thickness adjustment method of the second support blocks 111 is the same as that of the first support blocks 311 and will not be further described here.
[0063] Optionally, the second support block 111 is detachably fixed to the slide support seat 12 by screws to facilitate assembly and disassembly and thickness adjustment.
[0064] Preferably, the longitudinal cross-section of the slide support seat 12 is V-shaped, so as to be suitable for installing the inclined second support block 111 and for accommodating the peripheral wall of the silicon rod 5 .
[0065] Furthermore, the slide support portion 1 further includes a slide rail 13 extending along the first horizontal direction, and the slide support seat 12 is slidably disposed on the slide rail 13 to improve the movement accuracy of the slide support seat 12 .
[0066] Optionally, the slide rail 13 is a rack and pinion slide rail. The slide support 12 is driven to move along the slide rail 13 by a servo motor.
[0067] Preferably, the slide support seat 12, the first support seat 22 and the second support seat 32 are all castings to ensure rigidity and V-shaped processing accuracy.
[0068] Furthermore, a supporting platform 4 is also included.
[0069] The top of the support platform 4 is provided with a slide support portion 1 , a first support portion 2 and a second support portion 3 .
[0070] Preferably, the first support seat 22 and the second support seat 32 are an integral piece to facilitate processing and assembly.
[0071] Specifically, the slide rail 13 and the main body of the servo motor are both arranged on the supporting platform 4 .
[0072] In this utility model, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood broadly. For example, they may refer to fixed connections, removable connections, or integration. They may refer to mechanical connections or electrical connections. They may refer to direct connections or indirect connections through an intermediary. They may refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0073] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0074] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0075] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A silicon rod supporting mechanism, characterized in that: It comprises a first supporting portion (2) and a second supporting portion (3); The first support portion (2) comprises a plurality of groups of telescopic support assemblies (21), the plurality of groups of telescopic support assemblies (21) being arranged at intervals along a first horizontal direction, each group of the telescopic support assemblies (21) comprising two support plates (211) arranged at an angle relative to each other, the support plates (211) being capable of moving along their normal directions; the first support portion (2) is capable of supporting the peripheral wall of the area to be cut of the silicon rod (5); The second supporting portion (3) comprises a plurality of groups of first V-shaped supporting assemblies (31), and the plurality of groups of first V-shaped supporting assemblies (31) are arranged at intervals along the first horizontal direction; the second supporting portion (3) is capable of supporting the peripheral wall of the non-cutting area of the silicon rod (5).
2. The silicon rod supporting mechanism according to claim 1, wherein: Each group of the telescopic support assemblies (21) further comprises two opposite telescopic driving members (212), the two telescopic driving members (212) corresponding to the two support plates (211) on a one-to-one basis, and the telescopic driving members (212) drive the corresponding support plates (211) to drive the support plates (211) to move along their normal directions.
3. The silicon rod supporting mechanism according to claim 2, wherein: The telescopic drive member (212) is a high-capacity pneumatic support.
4. The silicon rod supporting mechanism according to claim 2, wherein: The first supporting portion (2) further includes a first supporting seat (22); The top of the first support seat (22) is provided with a plurality of groups of mounting positions spaced apart along a first horizontal direction, each group of mounting positions comprising two opposing mounting grooves (221), the mounting grooves (221) being used to accommodate the main bodies of the telescopic driving members (212) in a one-to-one correspondence; The driving end of the telescopic driving member (212) is fixedly connected to the corresponding support plate (211), and the support plate (211) protrudes from the installation slot (221).
5. The silicon rod supporting mechanism according to claim 1, wherein: It also includes a slide support portion (1); The slide support portion (1), the first support portion (2) and the second support portion (3) are arranged in sequence along a first horizontal direction; The slide support portion (1) includes a plurality of groups of second V-shaped support assemblies (11), and the plurality of groups of second V-shaped support assemblies (11) are arranged at intervals along the first horizontal direction; the slide support portion (1) can move along the first horizontal direction toward or away from the first support portion (2); the slide support portion (1) is used to support the peripheral wall of one end of the silicon rod (5) close to the area to be cut.
6. The silicon rod supporting mechanism according to claim 5, wherein: The slide support portion (1) further comprises a slide support seat (12), and a plurality of groups of the second V-shaped support components (11) are arranged on the top of the slide support seat (12); The second supporting portion (3) further comprises a second supporting seat (32), and a plurality of groups of the first V-shaped supporting components (31) are arranged on the top of the second supporting seat (32).
7. The silicon rod supporting mechanism according to claim 6, wherein: Each set of the second V-shaped support components (11) comprises two second support blocks (111) that are oppositely and obliquely arranged, and the second support blocks (111) are detachably fixed to the top of the slide support seat (12); Each group of the first V-shaped support components (31) comprises two first support blocks (311) that are oppositely and obliquely arranged, and the first support blocks (311) are detachably fixed on the top of the second support seat (32); The thickness of the second support block (111) and the first support block (311) are adjustable.
8. The silicon rod supporting mechanism according to claim 6, wherein: The slide support portion (1) further comprises a slide rail (13) extending along the first horizontal direction, and the slide support seat (12) is slidably arranged on the slide rail (13).
9. The silicon rod supporting mechanism according to claim 8, wherein: The slide rail (13) is a gear rack slide rail (13).
10. The silicon rod supporting mechanism according to claim 5, wherein: Also included is a support platform (4); The slide support portion (1), the first support portion (2) and the second support portion (3) are arranged on the top of the support platform (4).