Injection molding raw material prefabricating equipment
By designing injection molding raw material prefabrication equipment and utilizing staggered mixing components and a split design, the problem of uneven mixing of auxiliary materials and raw materials was solved, thereby improving the appearance consistency of molded products and the flexibility of adding auxiliary materials.
Patent Information
- Application Number
- CN202420738403.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the existing injection molding process, auxiliary materials and raw materials are not mixed evenly, resulting in inconsistent color of the molded products. In addition, directly adding auxiliary materials at high temperatures may cause degradation.
An injection molding raw material prefabrication equipment was designed, including a heating cylinder, an auxiliary material adding device and a stirring component. The staggered setting and split design of the stirring component ensure that the auxiliary material and the raw material are fully mixed before heating, avoiding direct high-temperature addition.
It achieves uniform mixing of auxiliary materials and raw materials, improves the appearance consistency of molded products, avoids the degradation of auxiliary materials, and meets the needs of adding multiple auxiliary materials.
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Figure CN223326832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of injection molding equipment, in particular to an injection molding raw material prefabrication device. Background Art
[0002] Before the solid raw materials for injection molding enter the injection molding machine for processing, they need to be heated to a molten state to provide molten raw materials for the subsequent injection molding process. At present, most injection molding processes are to directly inject the raw materials after heating and melting. When auxiliary materials need to be added, the auxiliary materials are directly added to the heating cylinder and then hot-melted and flowed into the feed port of the injection molding machine. The above method has the following defects: when the auxiliary materials follow the raw materials and enter the heating device at the same time, directly adding auxiliary materials during the heating process or adding auxiliary materials during the injection molding process may cause uneven mixing. Since the raw materials are not evenly melted, the auxiliary materials in the raw materials, such as additives or pigments, are not evenly distributed, which affects the appearance of the molded products and causes inconsistent colors of the finished products. At the same time, directly adding certain auxiliary materials at high temperatures can easily cause the auxiliary materials to degrade. Therefore, in order to solve the above problems, a kind of injection molding raw material prefabrication equipment is needed. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the utility model proposes an injection molding raw material prefabrication equipment, the specific technical solution is as follows:
[0004] An injection molding raw material prefabrication device, characterized by comprising a support frame, a heating cylinder body, a feed pipe, an auxiliary material adding pipe and an auxiliary material mixing device;
[0005] The heating cylinder body is fixedly connected to the upper part of the support frame, the auxiliary material mixing device is fixedly connected to the lower part of the support frame, the heating cylinder body is connected to the auxiliary material adding device through the discharge pipe, and the auxiliary material adding pipe is connected to the discharge pipe;
[0006] The stirring assembly is located in the heating cylinder body, the power assembly is fixedly connected to the top of the heating cylinder body, the power assembly is used to drive the stirring assembly, and a filter plate is connected to the bottom of the heating cylinder body;
[0007] The auxiliary material mixing device includes a mixing tank body, a mixing dragon and a driving component. Two groups of the mixing dragons are rotatably connected in the mixing tank, and the driving component is used to drive the mixing dragons to rotate.
[0008] In order to better realize the present invention, it can be further provided that: the inner end of the feed pipe is fixedly connected to the feed port of the heating cylinder body, and the feed pipe is communicated with the interior of the heating cylinder body.
[0009] Furthermore: the feed pipe is arranged tilted relative to the heating cylinder body.
[0010] Furthermore: the support frame adopts an I-beam structure.
[0011] Further: the stirring assembly includes a first stirring shaft and a second stirring shaft;
[0012] The first stirring shaft is evenly provided with first stirring fins along the axial direction, and the second stirring shaft is evenly provided with second stirring fins along the axial direction. The first stirring fins and the second stirring fins are staggered.
[0013] Furthermore: the power component includes a drive motor and a transmission box assembly, the transmission box assembly includes an input shaft, a first output shaft and a second output shaft, the drive motor is connected to the input shaft of the transmission box assembly, the first output shaft of the transmission box is used to drive the first stirring shaft to rotate, and the second output shaft of the transmission box is used to drive the second stirring shaft to rotate.
[0014] Furthermore: the filter plate is detachably connected to the heating cylinder body.
[0015] Furthermore, the heating cylinder body has a detachable top cover, and the transmission box assembly is fixedly connected to the top cover.
[0016] Furthermore: a discharge pipe is connected to the discharge port of the mixing tank.
[0017] Further:
[0018] A shock-absorbing pad is provided at the bottom of the support frame.
[0019] The beneficial effects of the present invention are as follows: the overall structure is simple, and includes a heating cylinder body and an auxiliary material adding device arranged on a support frame, and the heating cylinder body and the auxiliary material adding device are connected via a discharge pipe. The heating cylinder body and the auxiliary material adding device are designed in a split type. When there is no need to add auxiliary materials and injection molding is performed directly, the auxiliary material adding device serves as a transmission channel. After the heating cylinder body heat-melts the raw materials, the raw materials enter the auxiliary material adding device through the discharge pipe and are transported to the injection molding machine by the auxiliary material adding device. When auxiliary materials need to be added, the auxiliary materials enter the auxiliary material adding device through the auxiliary material adding pipe and are mixed with the hot-melt raw materials, and then enter the injection molding equipment through the discharge pipe. The auxiliary materials can be connected to a multi-way pipe joint and can be configured according to demand to realize the addition of multiple auxiliary materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structure diagram of the utility model;
[0021] Figure 2 This is the first structural diagram of the auxiliary material mixing device;
[0022] Figure 3 This is the second structural diagram of the auxiliary material mixing device;
[0023] Figure 4 for Figure 3 AA section view;
[0024] The accompanying drawings are described as follows: support frame 1, heating box body 2, top cover 3, filter plate 4, feed pipe 5, auxiliary material adding pipe 6, connecting pipe 7, drive motor 8, transmission box assembly 9, auxiliary material mixing device 10, first stirring shaft 11, first stirring fin 12, second stirring shaft 13, second stirring fin 14, drive component 15, mixing tank 16, mixing dragon 17, and discharge pipe 18. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] like Figures 1 to 4 As shown:
[0028] An injection molding raw material prefabrication device, comprising a support frame 1, a heating cylinder body, a feed pipe 5, an auxiliary material adding pipe 6 and an auxiliary material mixing device 10;
[0029] The heating cylinder body is fixedly connected to the upper part of the support frame 1, and the auxiliary material mixing device 10 is fixedly connected to the lower part of the support frame 1. The support frame 1 adopts an I-steel structure, and a shock-absorbing pad is provided at the bottom of the support frame 1.
[0030] A feed port is provided at the upper part of the heating cylinder body, and the inner end of the feed pipe 5 is fixedly connected to the feed port of the heating cylinder body. The feed pipe 5 is connected to the interior of the heating cylinder body. The feed pipe 5 is tilted relative to the heating cylinder body to facilitate the entry of materials into the heating cylinder body.
[0031] The heating cylinder body is connected to the auxiliary material adding device through a feed pipe, and the auxiliary material adding pipe is connected to the feed pipe;
[0032] The stirring assembly is located in the heating cylinder body, the power assembly is fixedly connected to the top of the heating cylinder body, the heating cylinder body has a detachable top cover 3, and the transmission box assembly is fixedly connected to the top cover 3.
[0033] The power assembly is used to drive the stirring assembly, and a filter plate 4 is connected to the bottom of the heating cylinder body. Wherein, the filter plate 4 is detachably connected to the heating cylinder body, which is convenient for regular replacement and maintenance.
[0034] The stirring assembly includes a first stirring shaft 11 and a second stirring shaft 13. The first stirring shaft 11 is evenly provided with first stirring fins 12 along the axial direction, and the second stirring shaft 13 is evenly provided with second stirring fins 14 along the axial direction. The first stirring fins 12 and the second stirring fins 14 are staggered.
[0035] The power assembly includes a drive motor 8 and a transmission box assembly 9. The transmission box assembly 9 includes an input shaft, a first output shaft and a second output shaft. The drive motor 8 is connected to the input shaft of the transmission box assembly 9. The first output shaft of the transmission box is used to drive the first stirring shaft 11 to rotate, and the second output shaft of the transmission box is used to drive the second stirring shaft 13 to rotate.
[0036] The auxiliary material mixing device 10 includes a mixing tank 16 body, a mixing dragon 17 and a driving assembly 15. Two groups of mixing dragons 17 are rotatably connected in the mixing tank 16. The driving assembly 15 is used to drive the mixing dragons 17 to rotate. A discharge pipe 18 is connected to the discharge port of the mixing tank 16, and the discharge pipe 18 is connected to the inlet of the injection molding equipment.
[0037] Principle of this utility model:
[0038] The heating body and the auxiliary material adding device are connected through a discharge pipe. Solid raw material particles enter from the feed port of the heating cylinder body, and the heating cylinder body heats the interior. The power component is used to drive the first stirring shaft 11 of the stirring component to drive the first stirring fin 12 to rotate, and the second stirring shaft 13 drives the second stirring fin 14 to rotate to uniformly stir the particles of the heating cylinder body. A filter plate 4 is connected to the bottom of the heating cylinder body. The melt that has been hot-melted enters the auxiliary material adding device from the filter plate 4 through the discharge pipe. When direct injection molding does not require the addition of auxiliary materials, the auxiliary material adding device serves as a transmission channel. After the heating cylinder body hot-melts the raw material, it enters the auxiliary material adding device through the discharge pipe. The dragon in the auxiliary material adding device further mixes it and then transports it to the injection molding machine. The driving assembly 15 is used to drive the mixing dragon 17 to rotate. A discharge pipe 18 is connected to the discharge port of the mixing tank 16. The discharge pipe 18 is connected to the inlet of the injection molding equipment. When auxiliary materials need to be added, the auxiliary materials enter the auxiliary material adding device through the auxiliary material adding pipe and are mixed with the hot-melt raw materials and then enter the injection molding equipment through the discharge pipe 18. The auxiliary materials can be connected to the multi-way pipe joint and can be configured according to needs to realize the addition of multiple auxiliary materials.
[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An injection molding raw material prefabrication device, characterized by: It includes a support frame, a heating cylinder body, a feeding pipe, an auxiliary material adding pipe and an auxiliary material mixing device; The heating cylinder body is fixedly connected to the upper part of the support frame, the auxiliary material mixing device is fixedly connected to the lower part of the support frame, the heating cylinder body is connected to the auxiliary material adding device through a feed pipe, and the auxiliary material adding pipe is connected to the feed pipe; The stirring assembly is located in the heating cylinder body, the power assembly is fixedly connected to the top of the heating cylinder body, the power assembly is used to drive the stirring assembly, and a filter plate is connected to the bottom of the heating cylinder body; The auxiliary material mixing device includes a mixing tank body, a mixing dragon and a driving component. Two groups of the mixing dragons are rotatably connected in the mixing tank, and the driving component is used to drive the mixing dragons to rotate.
2. The injection molding raw material prefabrication equipment according to claim 1, characterized in that: The inner end of the feed pipe is fixedly connected to the feed port of the heating cylinder body, and the feed pipe is communicated with the interior of the heating cylinder body.
3. The injection molding raw material prefabrication equipment according to claim 2, characterized in that: The feed pipe is arranged obliquely relative to the heating cylinder body.
4. The injection molding raw material prefabrication equipment according to claim 3, characterized in that: The support frame adopts an I-steel structure.
5. The injection molding raw material prefabrication equipment according to claim 4, characterized in that: The stirring assembly includes a first stirring shaft and a second stirring shaft; The first stirring shaft is evenly provided with first stirring fins along the axial direction, and the second stirring shaft is evenly provided with second stirring fins along the axial direction. The first stirring fins and the second stirring fins are staggered.
6. The injection molding raw material prefabrication equipment according to claim 5, characterized in that: The power assembly includes a drive motor and a transmission box assembly, the transmission box assembly includes an input shaft, a first output shaft and a second output shaft, the drive motor is connected to the input shaft of the transmission box assembly, the first output shaft of the transmission box is used to drive the first stirring shaft to rotate, and the second output shaft of the transmission box is used to drive the second stirring shaft to rotate.
7. The injection molding raw material prefabrication equipment according to claim 6, characterized in that: The filter plate is detachably connected to the heating cylinder body.
8. The injection molding raw material prefabrication equipment according to claim 7, characterized in that: The heating cylinder body has a detachable top cover, and the transmission box assembly is fixedly connected to the top cover.
9. The injection molding raw material prefabrication equipment according to claim 8, characterized in that: A discharge pipe is connected to the discharge port of the mixing tank.
10. The injection molding raw material prefabrication equipment according to claim 9, characterized in that: A shock-absorbing pad is provided at the bottom of the support frame.