Full-automatic double-station intelligent packing machine

Abstract

The utility model relates to the technical field of flood prevention equipment, in particular to a full-automatic double-station intelligent packing machine which comprises a module box, a feeding system, a packing system and a generator set, and the feeding system, the packing system and the generator set are all arranged in the module box. The packing system is provided with double stations, so that the packing efficiency can be greatly improved, the automation degree is high, and labor is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of flood control equipment, in particular to a fully automatic double-station intelligent baling machine. Background Art

[0002] In recent years, the global climate has been changing, and natural disasters such as floods have occurred frequently. If they cannot be responded to and controlled in time, they will directly endanger people’s lives and property, and have now attracted widespread attention from various departments. The development of the emergency industry has not only improved my country’s emergency rescue capabilities in response to emergencies and the whole society’s ability to resist risks, but also helped to adjust and optimize the structure of the emergency industry and promoted independent innovation and technological progress in related industries. Emergency rescue equipment is an important way to improve rescue efficiency and protect the lives of rescuers and trapped people in major natural disasters and man-made accidents. As the main material guarantee for flood control during the flood season, the rapid and efficient preparation of sand and gravel bags is crucial.

[0003] The existing sand balers on the market have the following disadvantages:

[0004] 1. The sand and soil packaging process cannot be automated and still requires a lot of manual participation.

[0005] 2. The packaging efficiency is low. Most of the equipment is a single production line with low packaging efficiency, while the rescue process is urgent. Utility Model Content

[0006] The purpose of the utility model is to provide a fully automatic double-station intelligent packaging machine to solve the problems mentioned in the above background technology.

[0007] The utility model adopts the following technical solutions:

[0008] The utility model provides a fully automatic double-station intelligent baler, comprising a module box, a feeding system, a baling system and a generator set, wherein the feeding system, the baling system and the generator set are all arranged in the module box;

[0009] The packaging system is provided below the discharge end of the feeding system;

[0010] The packaging system includes a batching device, a bag clamping device, a traction device, a bag loading device, a bag sewing device and a bag transporting belt conveyor;

[0011] The batching device includes a silo, which is located below the discharge end of the inclined conveyor. Two discharge ports are provided below the silo, and a batching conveyor is provided below each of the discharge ports. The discharge end of the batching conveyor is provided with a discharge port, and the bag clamping device is provided on both sides of the two discharge ports.

[0012] The traction device is provided below the two discharge ports, and the traction device includes symmetrically arranged traction frames, and the traction frames are provided with traction conveyor belts. The two traction conveyor belts are connected by a synchronous belt transmission, and a driving motor is provided on one of the traction conveyor belts, and the driving motor is provided on the traction frame. The traction frame is rotatably connected to a first driving telescopic member, and the telescopic end of the first driving telescopic member is rotatably connected to the middle position of the clamping arm. The bottom end of the clamping arm is rotatably connected to the traction frame. The top end of the clamping arm is provided with a clamping plate;

[0013] The bag loading device is provided on both sides of the batching device, and the bag loading device includes a support frame, a spare bag bin, a bag taking device, a bag picking device, a bag feeding conveyor belt, a bag opening device, a bag loading port and a working bag bin;

[0014] The bag-taking device includes a fourth telescopic driving member, the fourth telescopic driving member is arranged at the right end of the supporting frame, the telescopic end of the fourth telescopic driving member is provided with a suction cup, the bag-feeding conveyor belt is provided below the suction cup, the bag-feeding conveyor belt is provided on the supporting frame, the bag-feeding conveyor belt is provided with a plurality of upper bag openings, the bag-feeding conveyor belt surrounds the outside of the working bag bin, the working bag bin is fixed on the supporting frame, the working bag bin is communicated with the spare bag bin, and the spare bag bin is provided on the side of the supporting frame;

[0015] The bag opening device has the same structure as the bag taking device;

[0016] The bag picking device includes a hexagonal shaft rotatably connected to the left end of the support frame, one end of the hexagonal shaft is connected to the output end of the bag picking motor, the bag picking motor is arranged on the support frame, the hexagonal shaft is rotatably connected to two bag picking arms, a second driving telescopic member and a telescopic rod are arranged between the two bag picking arms, the second driving telescopic member is rotatably connected to one of the bag picking arms, the telescopic end of the second driving telescopic member is rotatably connected to the other bag picking arm, one end of the telescopic rod is rotatably connected to the tail of one of the bag picking arms, and the other end is rotatably connected to the middle position of the other bag picking arm;

[0017] The bag conveying belt conveyor is provided below the batching device, and the bag conveying belt conveyor includes an intermittent belt conveyor, and a continuous belt conveyor is provided at the end of the intermittent belt conveyor;

[0018] The bag sewing device is arranged above the intermittent belt conveyor.

[0019] Preferably, the bottom ends of the intermittent belt conveyor and the continuous belt conveyor are both provided with height adjustment mechanisms, and both sides of the intermittent belt conveyor and the continuous belt conveyor are both provided with first guard plates.

[0020] Preferably, the feeding system includes a linear vibrating screen, which is arranged at the top of the module box, a storage box is arranged below the linear vibrating screen, an inclined conveyor is arranged below the storage box, and the packaging system is arranged below the discharge end of the inclined conveyor.

[0021] Preferably, the bag sewing device includes a bag sorting machine and a sewing machine, the bag sorting machine includes a mounting plate, a bag sorting motor is provided on the mounting plate, the output end of the bag sorting motor is connected to the top end of two universal shafts, the bottom end of the universal shaft is connected to the bag clamping belt conveyor power, the two bag clamping belt conveyors are rotatably connected to the mounting plate through connecting arms, the top ends of the two connecting arms are provided with teeth, the two teeth are meshed with each other, and a third drive telescopic member is provided in the middle position of the two connecting arms, the third drive telescopic member is rotatably connected to the middle position of one of the connecting arms, and the telescopic end of the third drive telescopic member is rotatably connected to the middle position of the other connecting arm.

[0022] Compared with the prior art, the beneficial technical effects of the present invention are:

[0023] The utility model is provided with double working stations, which can greatly improve the packing efficiency, and at the same time has a high degree of automation and saves labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] Figure 1 This is a structural diagram of a fully automatic double-station intelligent baler in an embodiment of the present utility model;

[0026] Figure 2 This is a schematic structural diagram of the feeding system in an embodiment of the present utility model;

[0027] Figure 3 This is a structural diagram of the packaging system in the first state according to an embodiment of the present utility model;

[0028] Figure 4 This is a structural diagram of the packaging system in the second state in an embodiment of the present utility model;

[0029] Figure 5 This is a schematic structural diagram of a batching device in an embodiment of the present utility model;

[0030] Figure 6 This is a schematic structural diagram of a traction device in an embodiment of the present utility model;

[0031] Figure 7 This is a schematic structural diagram of the bagging device in an embodiment of the present utility model;

[0032] Figure 8This is a structural diagram of the bag feeding conveyor belt in an embodiment of the present utility model;

[0033] Figure 9 for Figure 7 Enlarged view of point A in the middle;

[0034] Figure 10 for Figure 7 Enlarged view of point B in the middle;

[0035] Figure 11 This is a structural diagram of the working bag bin in an embodiment of the present utility model;

[0036] Figure 12 This is a schematic structural diagram of a bag sewing device in an embodiment of the present utility model;

[0037] Figure 13 This is a structural diagram of a bag unscrambler in an embodiment of the present utility model;

[0038] Figure 14 It is a structural schematic diagram of the bag transport belt conveyor in an embodiment of the present utility model.

[0039] Description of reference numerals: 1, module box; 2, feeding system; 201, linear vibrating screen; 202, storage box; 203, inclined conveyor;

[0040] 3. Packaging system; 301. Batching device; 301-1. Material silo; 301-2. Discharge port; 301-3. Batching conveyor; 301-4. Discharge port; 302. Bag clamping device; 303. Traction device; 303-1. Traction frame; 303-2. Traction conveyor belt; 303-3. Synchronous belt; 303-4. Driving motor; 303-5. First telescopic driving member; 303-6. Clamping arm; 303-7. Clamping plate; 304. Bagging device; 304-1. Support frame; 304-2. Spare bag bin; 304-3. Bag taking device; 304-301. Fourth telescopic driving member; 304-302. Suction cup; 304-4. Bag picking device; 304-401. Hexagonal shaft; 304-402. Bag picking motor; 3 04-403, bag picking arm; 304-404, second drive telescopic member; 304-405, telescopic rod; 304-5, bag feeding conveyor belt; 304-6, bag opening device; 304-7, upper bag opening; 304-8, working bag compartment; 305, bag sewing device; 305-1, bag unscrambler; 305-101, mounting plate; 305-102, bag unscrambler motor; 305-103, universal joint; 305-104, bag clamping belt conveyor; 305-105, connecting arm; 305-106, teeth; 305-107, third drive telescopic member; 305-2, sewing machine; 306, bag transport belt conveyor; 306-1, intermittent belt conveyor; 306-2, continuous belt conveyor; 306-3, height adjustment mechanism; 306-4, guard plate;

[0041] 4. Generator set; 5. Automatic lifting legs. DETAILED DESCRIPTION

[0042] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0043] like Figures 1 to 13 As shown, this embodiment discloses a fully automatic double-station intelligent baling machine, including a module box 1, a feeding system 2, a baling system 3 and a generator set 4, and the feeding system 2, the baling system 3 and the generator set 4 are all arranged in the module box 1.

[0044] like Figure 2 As shown, the feeding system 2 includes a linear vibrating screen 201, which is arranged at the top of the module box 1, a storage box 202 is arranged below the linear vibrating screen 201, an inclined conveyor 203 is arranged below the storage box 202, and a packaging system 3 is arranged below the discharge end of the inclined conveyor 203.

[0045] like Figure 3 and 4 As shown, the packaging system 3 includes a batching device 301, a bag clamping device 302, a traction device 303, a bag loading device 304, a bag sewing device 305 and a bag transporting belt conveyor 306.

[0046] like Figure 5 As shown, the batching device 301 includes a silo 301-1, which is located below the discharge end of the inclined conveyor 203. Two discharge ports 301-2 are provided below the silo 301-1, and batching conveyors 301-3 are provided below the discharge ports 301-2. The discharge end of the batching conveyor 301-3 is provided with a discharge port 301-4, and bag clamping devices 302 are provided on both sides of the two discharge ports 301-4.

[0047] like Figure 6As shown, a traction device 303 is provided below the two discharge ports 301-4, and the traction device 303 includes a symmetrically arranged traction frame 303-1, and a traction conveyor belt 303-2 is provided on the traction frame 303-1. The two traction conveyor belts 303-2 are connected by a synchronous belt 303-3. A driving motor 303-4 is provided on one of the traction conveyor belts 303-2, and the driving motor 303-4 is provided on the traction frame 303-1. The traction frame 303-1 is rotatably connected to the first driving telescopic member 303-5, and the telescopic end of the first driving telescopic member 303-5 is rotatably connected to the middle position of the clamping arm 303-6. The bottom end of the clamping arm 303-6 is rotatably connected to the traction frame 303-1. A clamping plate 303-7 is provided at the top of the clamping arm 303-6.

[0048] like Figure 3 、 7 As shown in Figure 11, a bag loading device 304 is provided on both sides of the batching device 301. The bag loading device 304 includes a support frame 304-1, a spare bag bin 304-2, a bag taking device 304-3, a bag picking device 304-4, a bag feeding conveyor belt 304-5, a bag opening device 304-6, a bag loading port 304-7 and a working bag bin 304-8.

[0049] The bag taking device 304-3 is arranged at the right end of the support frame 304-1. Specifically, the bag taking device 304-3 includes a fourth telescopic driving member 304-301, and the fourth telescopic driving member 304-301 is arranged at the right end of the support frame 304-1. The telescopic end of the fourth telescopic driving member 304-301 is provided with a suction cup 304-302, and a bag feeding conveyor belt 304-5 is provided below the suction cup 304-302. The bag feeding conveyor belt 304-5 is arranged on the support frame 304-1, and a plurality of upper bag openings 304-7 are provided on the bag feeding conveyor belt 304-5. The bag feeding conveyor belt 304-5 surrounds the outer side of the working bag bin 304-8, and the bag feeding conveyor belt 304-5 is provided with a plurality of upper bag openings 304-7. When the upper bag opening 304-7 moves to the bottom of the suction cup 304-302, the bag feeding conveyor belt 304-5 stops rotating, and the fourth telescopic driving member 304-301 drives the suction cup 304-302 to move downward. After the suction cup 304-302 sucks the bag in the working bag bin 304-8, the fourth telescopic driving member 304-301 drives the suction cup 304-302 to move upward, and the bag feeding conveyor belt 304-5 resumes rotating. The reciprocating motion continuously takes out the bags in the working bag bin 304-8 and sends them to the bag opening device 304-6. The working bag bin 304-8 is connected to the spare bag bin 304-2, and the spare bag bin 304-2 is arranged on the side of the support frame 304-1.

[0050] The bag picking device 304-4 is arranged at the left end of the support frame 304-1. Specifically, the bag picking device 304-4 includes a hexagonal shaft 304-401 rotatably connected to the left end of the support frame 304-1. One end of the hexagonal shaft 304-401 is connected to the output end of the bag picking motor 304-402. The bag picking motor 304-402 is arranged on the support frame 304-1. The hexagonal shaft 304-401 is rotatably connected to two bag picking arms 304-403. The two bag picking arms 304-40 3 are provided with a second driving telescopic member 304-404 and a telescopic rod 304-405, the second driving telescopic member 304-404 is rotatably connected to one of the bag picking arms 304-403, the telescopic end of the second driving telescopic member 304-404 is rotatably connected to the other bag picking arm 304-403, one end of the telescopic rod 304-405 is rotatably connected to the tail of one of the bag picking arms 304-403, and the other end is rotatably connected to the middle position of the other bag picking arm 304-403.

[0051] In this embodiment, the bag opening device 304-6 is arranged below the bag picking device 304-4 and has the same structure as the bag taking device 304-3. The fourth telescopic driving member of the bag opening device 304-6 is fixed to the support frame 304-1.

[0052] like Figure 14 As shown, a bag conveying belt conveyor 306 is provided below the batching device 301 . The bag conveying belt conveyor 306 includes an intermittent belt conveyor 306 - 1 , and a continuous belt conveyor 306 - 2 is provided at the end of the intermittent belt conveyor 306 - 1 .

[0053] like Figure 12 and 13As shown, a bag sewing device 305 is provided above the intermittent belt conveyor 306-1. The bag sewing device 305 includes a bag sorting machine 305-1 and a sewing machine 305-2. The bag sorting machine 305-1 is mounted on a mounting plate 305-101. A bag sorting motor 305-102 is provided on the mounting plate 305-101. A gear box is provided at the output end of the bag sorting motor 305-102. The gear box has two output shafts, which are connected to the top ends of two universal shafts 305-103. The bottom ends of the universal shafts 305-103 are connected to the bag clamping belt conveyor 305-104 for power. The two bag clamping belt conveyors 305-104 are connected by a connecting arm 3 05-105 is rotatably connected to the mounting plate 305-101, and teeth 305-106 are provided at the top of the two connecting arms 305-105, and the two teeth 305-106 are meshed with each other. A third driving telescopic member 305-107 is provided in the middle position of the two connecting arms 305-105, and the third driving telescopic member 305-107 is rotatably connected to the middle position of one of the connecting arms 305-105. The telescopic end of the third driving telescopic member 305-107 is rotatably connected to the middle position of the other connecting arm 305-105. When in use, the bag sorting machine 305-1 clamps the bag opening and feeds it into the sewing machine 305-2.

[0054] In this embodiment, a height adjustment mechanism 306-3 is provided at the bottom end of the intermittent belt conveyor 306-1 and the continuous belt conveyor 306-2, and a first guard plate 306-4 is provided on both sides of the intermittent belt conveyor 306-1 and the continuous belt conveyor 306-2 to prevent bags from falling.

[0055] The use process of this utility model is as follows:

[0056] First, the bag taking device 304-3 puts the bag in the working bag bin 304-8 onto the bag feeding conveyor belt 304-5, and the bag feeding conveyor belt 304-5 sends the bag to the bag opening device 304-6 for opening. The opened bag is inserted into the bag opening by the bag picking device 304-4, and the bag is opened and then rotated and sent to the discharge port 301-4. The bag clamping device 302 clamps the bag on the discharge port 301-4. At this time, the material is filtered by the linear vibrating screen 201, and the filtered material is transported to the silo 301-1 by the inclined conveyor 301-3. The material in the silo 301-1 The material is transported to the discharge port 301-4 through the batching conveyor 301-3, and falls into the bag after passing through the discharge port 301-4. After the bag is filled with the material, the bag clamping device 302 releases the bag, and the bag falls onto the bag transporting belt conveyor 306. The traction device 303 holds the bag. At the same time, the clamping action of the clamping plate 303-7 closes the bag opening and then resets it. The bag transporting belt conveyor 306 sends the bag to the bag sewing device 305, and the bag is sewn by the cooperation of the bag sorting machine 305-1 and the sewing machine 305-2. After the bag sewing is completed, the bag transporting belt conveyor 306 transports the bag filled with material out of the module box 1.

[0057] When the bags in the working bag bin 304 - 8 are used up, the bags in the spare bag bin 304 - 2 are taken out and put into the working bag bin 304 - 8 .

[0058] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A fully automatic double-station intelligent baler, characterized by: It comprises a module box (1), a feeding system (2), a packaging system (3) and a generator set (4), wherein the feeding system (2), the packaging system (3) and the generator set (4) are all arranged in the module box (1); The packaging system (3) is provided below the discharge end of the feeding system (2); The packaging system (3) includes a batching device (301), a bag clamping device (302), a traction device (303), a bag loading device (304), a bag sewing device (305) and a bag transporting belt conveyor (306); The batching device (301) comprises a silo (301-1), the silo (301-1) is located below the discharge end of the inclined conveyor (203), two discharge ports (301-2) are provided below the silo (301-1), batching conveyors (301-3) are provided below the discharge ports (301-2), the discharge end of the batching conveyor (301-3) is provided with a discharge port (301-4), and the bag clamping device (302) is provided on both sides of the two discharge ports (301-4); The traction device (303) is provided below the two material discharge ports (301-4), and the traction device (303) comprises a symmetrically arranged traction frame (303-1). A traction conveyor belt (303-2) is provided on the traction frame (303-1). The two traction conveyor belts (303-2) are connected by a synchronous belt (303-3). A driving motor (303-4) is provided on one of the traction conveyor belts (303-2). The motor (303-4) is arranged on the traction frame (303-1), and a first driving telescopic member (303-5) is rotatably connected to the traction frame (303-1). The telescopic end of the first driving telescopic member (303-5) is rotatably connected to the middle position of the clamping arm (303-6), and the bottom end of the clamping arm (303-6) is rotatably connected to the traction frame (303-1). A clamping plate (303-7) is arranged at the top end of the clamping arm (303-6); The bag loading device (304) is provided on both sides of the batching device (301), and the bag loading device (304) comprises a support frame (304-1), a spare bag bin (304-2), a bag taking device (304-3), a bag picking device (304-4), a bag feeding conveyor belt (304-5), a bag opening device (304-6), a bag loading port (304-7) and a working bag bin (304-8); The bag taking device (304-3) includes a fourth telescopic driving member (304-301), the fourth telescopic driving member (304-301) is arranged at the right end of the support frame (304-1), the telescopic end of the fourth telescopic driving member (304-301) is provided with a suction cup (304-302), the bag feeding conveyor belt (304-5) is provided below the suction cup (304-302), and the bag feeding conveyor belt (304-5) is provided on the support frame (3 04-1), a plurality of upper bag openings (304-7) are provided on the bag feeding conveyor belt (304-5), the bag feeding conveyor belt (304-5) surrounds the outside of the working bag bin (304-8), the working bag bin (304-8) is fixed on the support frame (304-1), the working bag bin (304-8) is communicated with the standby bag bin (304-2), and the standby bag bin (304-2) is provided on the side of the support frame (304-1); The bag opening device (304-6) has the same structure as the bag taking device (304-3); The bag picking device (304-4) comprises a hexagonal shaft (304-401) rotatably connected to the left end of the support frame (304-1), one end of the hexagonal shaft (304-401) is connected to the output end of a bag picking motor (304-402), the bag picking motor (304-402) is arranged on the support frame (304-1), the hexagonal shaft (304-401) is rotatably connected to two bag picking arms (304-403), and a second driving telescopic member ( 304-404) and a telescopic rod (304-405), the second driving telescopic member (304-404) is rotatably connected to one of the bag picking arms (304-403), the telescopic end of the second driving telescopic member (304-404) is rotatably connected to the other bag picking arm (304-403), one end of the telescopic rod (304-405) is rotatably connected to the tail of one of the bag picking arms (304-403), and the other end is rotatably connected to the middle position of the other bag picking arm (304-403); The bag conveying belt conveyor (306) is provided below the batching device (301), and the bag conveying belt conveyor (306) includes an intermittent belt conveyor (306-1), and a continuous belt conveyor (306-2) is provided at the end of the intermittent belt conveyor (306-1); The bag sewing device (305) is provided above the intermittent belt conveyor (306-1).

2. The fully automatic double-station intelligent baler according to claim 1 is characterized in that: The bottom ends of the intermittent belt conveyor (306-1) and the continuous belt conveyor (306-2) are both provided with height adjustment mechanisms (306-3), and both sides of the intermittent belt conveyor (306-1) and the continuous belt conveyor (306-2) are both provided with first guard plates (306-4).

3. The fully automatic double-station intelligent baler according to claim 1 is characterized in that: The feeding system (2) comprises a linear vibrating screen (201), the linear vibrating screen (201) being arranged at the top of the module box (1), a storage box (202) being arranged below the linear vibrating screen (201), an inclined conveyor (203) being arranged below the storage box (202), and the packaging system (3) being arranged below the discharge end of the inclined conveyor (203).

4. The fully automatic double-station intelligent baler according to claim 1 is characterized in that: The bag sewing device (305) comprises a bag sorting machine (305-1) and a sewing machine (305-2). The bag sorting machine (305-1) comprises a mounting plate (305-101). A bag sorting motor (305-102) is provided on the mounting plate (305-101). The output end of the bag sorting motor (305-102) is connected to the top ends of two universal shafts (305-103). The bottom ends of the universal shafts (305-103) are connected to the bag clamping belt conveyor (305-104) in a power connection. The two bag clamping belt conveyors (305-104) are rotatably connected to each other via a connecting arm (305-105). On the mounting plate (305-101), the top ends of the two connecting arms (305-105) are each provided with teeth (305-106), the two teeth (305-106) are meshed with each other, a third driving telescopic member (305-107) is provided at the middle position of the two connecting arms (305-105), the third driving telescopic member (305-107) is rotatably connected to the middle position of one of the connecting arms (305-105), and the telescopic end of the third driving telescopic member (305-107) is rotatably connected to the middle position of the other connecting arm (305-105).

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