Foam repasting equipment

Abstract

The utility model provides foam repasting equipment. The foam transferring and pasting equipment comprises a rack, a protective cover, a feeding mechanism, a collecting mechanism and a transferring and pasting mechanism. The feeding mechanism, the receiving mechanism and the transferring and pasting mechanism are all mounted on the rack, and the protective cover is mounted on the rack; the feeding mechanism comprises a first support, a feeding motor, a first tension control device, a first axial uniformizing device and a stripping device. The material receiving mechanism comprises a second support, a material receiving motor, a second tension control device, a second axial uniformizing device and a material receiving table. The re-pasting mechanism comprises a supporting plate, a servo module, a camera lens, a lifting air cylinder and a rotary material taking head. According to the foam transferring and pasting equipment, the transferring and pasting mechanism composed of the servo module and the camera lens is used as a main part, the feeding mechanism and the receiving mechanism which are used for automatic feeding and receiving are used as auxiliary parts, and therefore the purposes of high efficiency and high precision are achieved.

Description

Technical Field

[0001] The utility model relates to the field of foam transfer, in particular to foam transfer equipment. Background Art

[0002] Currently, labels, stickers, and other items requiring re-applying are primarily applied by machine or by hand. For example, during the re-applying process, the porous surface of foam requires precise alignment with the cavities on the target object.

[0003] Relying on manual labor is time-consuming and labor-intensive, resulting in poor product consistency and increased scrap rates, severely restricting subsequent production schedules. Using conventional machines for transfer printing improves efficiency, but the softness of foam prevents conventional machines from achieving the required precision. In today's world of striving for high precision and efficiency, this approach significantly reduces manufacturers' profits.

[0004] Existing foam transfer is time-consuming and labor-intensive if it relies on manual labor, and the accuracy cannot meet the requirements if it relies on ordinary equipment.

[0005] Therefore, it is necessary to provide a foam transfer device to solve the above technical problems. Utility Model Content

[0006] The utility model provides a foam transfer device, which solves the problem of relying on manual labor, which is time-consuming and labor-intensive, and relying on common equipment for transfer and the failure of the transfer to meet the required precision.

[0007] In order to solve the above technical problems, the foam transfer device provided by the present invention includes: a frame, a protective cover, a feeding mechanism, a receiving mechanism, and a transfer mechanism;

[0008] The feeding mechanism, the receiving mechanism, and the transferring mechanism are all installed on the frame, and the protective cover is installed on the frame;

[0009] The feeding mechanism includes: a first bracket, a feeding motor, a first tension control device, a first axial uniformity device, and a stripping device;

[0010] The material receiving mechanism includes: a second bracket, a material receiving motor, a second tension control device, a second axial uniformity device, and a material receiving table;

[0011] The transfer mechanism includes: a support plate, a servo module, a camera lens, a lifting cylinder, and a rotating material taking head.

[0012] Preferably, the first bracket is installed on the frame, and the feeding motor, the first tension control device, the first axial uniformity device, and the stripping device are all installed on the first bracket. The feeding motor is transmission-connected to the first tension control device, and the stripping device is located on the left side of the first axial uniformity device.

[0013] Preferably, the second bracket is installed on the frame, and the material receiving motor, second tension control device, second axial uniformity device, and material receiving table are all installed on the second bracket. The material receiving motor is transmission-connected to the second tension control device, and the material receiving table is located on the left side of the second axial uniformity device.

[0014] Preferably, the support plate is mounted on the frame, the servo module is mounted on the support plate, the lifting cylinder is mounted on the servo module, the rotary material picking head is mounted on the lifting cylinder, and the camera lens is mounted on the protective cover.

[0015] Preferably, the shield is composed of an aluminum profile and an acrylic plate, and a touch screen is mounted on the shield.

[0016] Preferably, two symmetrical mounting mechanisms are provided between the frame and the guard cover, and the mounting mechanism includes a groove and two plug-in blocks, the groove is opened on the frame, the two plug-in blocks are fixed to the bottom of the guard cover, and the top of the groove is provided with two plug-in holes, the inside of the groove is slidably connected to a sliding block, two positioning pins are fixedly connected to the sliding block, and positioning holes are provided on both of the plug-in blocks, a compression spring is provided between the right side of the sliding block and the side wall of the groove, the left side of the sliding block is rotatably connected to a connecting rod, the outer surface of the connecting rod is fixedly connected to two card blocks, and one side of the frame is fixedly connected to two card slots.

[0017] Preferably, the plug-in block is matched with the plug-in hole, the positioning pin is matched with the positioning hole, and the clamping block is matched with the clamping slot.

[0018] Compared with the related art, the foam transfer device provided by the present invention has the following beneficial effects:

[0019] The present invention provides foam transfer equipment. The core of the feeding mechanism lies in the stability during stripping and the accuracy of positioning. The first tension control device is used to control the rotation of the foam from the reel to ensure the stability during foam stripping. The core of the receiving mechanism lies in the consistency of the intervals between the sheets. A visual system is used to detect the sheet width and control the reeling distance to ensure the sheet interval. The core of the transfer mechanism lies in the stability during movement and the accuracy during transfer. A visual system composed of a camera lens is used to control the rotation angle of the rotating material picking head to ensure the accuracy during transfer. The present invention mainly uses a transfer mechanism composed of a servo module and a camera lens, and a feeding mechanism and a receiving mechanism for automatic feeding and receiving as auxiliary components, so as to achieve the goals of high efficiency and high precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of the first embodiment of the foam transfer device provided by the present invention;

[0021] Figure 2 for Figure 1 The structural diagram of the feeding mechanism shown;

[0022] Figure 3 for Figure 1 The structural diagram of the material receiving mechanism shown in FIG.

[0023] Figure 4 for Figure 1 The structural diagram of the transfer mechanism shown;

[0024] Figure 5 This is a structural diagram of a second embodiment of the foam transfer device provided by the present invention;

[0025] Figure 6 for Figure 5 The structural diagram of the installation mechanism is shown.

[0026] Numbers in the figure: 1. Frame, 2. Protective cover, 3. Feeding mechanism, 31. First bracket, 32. Feeding motor, 33. First tension control device, 34. First axial uniformity device, 35. Peeling device, 4. Receiving mechanism, 41. Second bracket, 42. Receiving motor, 43. Second tension control device, 44. Second axial uniformity device, 45. Receiving table, 5. Transfer mechanism, 51. Support plate, 52. Servo module, 53. Camera lens, 54. Lifting cylinder, 55. Rotary material picking head, 6. Mounting mechanism, 61. Groove, 62. Plug-in block, 63. Plug-in hole, 64. Sliding block, 65. Positioning pin, 66. Positioning hole, 67. Compression spring, 68. Connecting rod, 69. Card block, 610. Card slot. DETAILED DESCRIPTION

[0027] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0028] First embodiment

[0029] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 ,in, Figure 1 This is a structural diagram of the first embodiment of the foam transfer device provided by the present invention; Figure 2 for Figure 1 The structural diagram of the feeding mechanism shown; Figure 3 for Figure 1 The structural diagram of the material receiving mechanism shown in FIG. Figure 4 for Figure 1 The structure diagram of the transfer mechanism shown in the figure. The foam transfer device includes: a frame 1, a protective cover 2, a feeding mechanism 3, a receiving mechanism 4, and a transfer mechanism 5;

[0030] The feeding mechanism 3, the receiving mechanism 4, and the transferring mechanism 5 are all installed on the frame 1, and the protective cover 2 is installed on the frame 1;

[0031] The feeding mechanism 3 includes: a first bracket 31, a feeding motor 32, a first tension control device 33, a first axial uniformity device 34, and a stripping device 35;

[0032] The material receiving mechanism 4 includes: a second bracket 41, a material receiving motor 42, a second tension control device 43, a second axial uniformity device 44, and a material receiving platform 45;

[0033] The transfer mechanism 5 includes: a support plate 51 , a servo module 52 , a camera lens 53 , a lifting cylinder 54 , and a rotary material taking head 55 .

[0034] The main function of the feeding mechanism 3 is to realize automatic feeding and stripping, ensure stability during stripping, and improve efficiency.

[0035] The main function of the material receiving mechanism 4 is to realize automatic material receiving and ensure that the intervals between the sheets are consistent after each receiving.

[0036] The transfer mechanism 5 transfers the foam, takes a picture, and rotates the reel head to the corresponding angle to pick up and apply the foam. The servo module drives the reel head, and the lifting cylinder moves up and down to automatically pick up and apply the foam.

[0037] The frame 1 is the foundation of the remaining mechanisms and maintains the stability of the entire device.

[0038] The first bracket 31 is installed on the frame 1, and the feeding motor 32, the first tension control device 33, the first axial uniformity device 34, and the stripping device 35 are all installed on the first bracket 31. The feeding motor 32 is transmission-connected to the first tension control device 33, and the stripping device 35 is located on the left side of the first axial uniformity device 34.

[0039] The second bracket 41 is installed on the frame 1, and the material receiving motor 42, the second tension control device 43, the second axial uniformity device 44, and the material receiving table 45 are all installed on the second bracket 41. The material receiving motor 42 is transmission-connected to the second tension control device 43, and the material receiving table 45 is located on the left side of the second axial uniformity device 44.

[0040] The support plate 51 is mounted on the frame 1 , the servo module 52 is mounted on the support plate 51 , the lifting cylinder 54 is mounted on the servo module 52 , the rotary material taking head 55 is mounted on the lifting cylinder 54 , and the camera lens 53 is mounted on the protective cover 2 .

[0041] The shield 2 is composed of an aluminum profile and an acrylic plate, and a touch screen is installed on the shield 2.

[0042] The shield 2 is composed of aluminum profiles and acrylic panels, with a door on the side for protection, and a touch screen is installed on the shield to facilitate human-computer interaction.

[0043] The working principle of the foam transfer device provided by the utility model is as follows:

[0044] The material roll is manually placed into the feeding mechanism 3, which automatically feeds the material and peels off the foam. The camera lens 53 takes a picture, and the rotary material taking head 55 rotates to the corresponding angle to absorb the foam and take the material. After the material is taken, the camera lens 53 takes a picture of the surface of the target object, and the rotary material taking head 55 moves to the unloading position. According to the surface condition of the target object, it rotates to the corresponding angle to attach the material. After the attachment is completed, the material receiving mechanism 4 moves to receive the material until the material roll is full and the material is manually unloaded.

[0045] Compared with the related art, the foam transfer device provided by the present invention has the following beneficial effects:

[0046] The core of the feeding mechanism 3 lies in the stability during stripping and the accuracy of positioning. The first tension control device 33 is used to control the rotation of the foam from the reel to ensure the stability during stripping. The core of the receiving mechanism 4 lies in the consistency of the intervals between the sheets. A visual system is used to detect the sheet width and control the reeling distance to ensure the interval between the sheets. The core of the transfer mechanism 5 lies in the stability during movement and the accuracy during transfer. A visual system composed of a camera lens 53 is used to control the rotation angle of the rotating material picking head 55 to ensure the accuracy during transfer. The utility model is mainly based on the transfer mechanism 5 composed of a servo module 52 and a camera lens 53, and is supplemented by the feeding mechanism 3 and the receiving mechanism 4 for automatic feeding and receiving, so as to achieve the purpose of high efficiency and high precision.

[0047] Second embodiment

[0048] Please refer to Figure 5-6 Based on the foam transfer device provided in the first embodiment of the present application, the second embodiment of the present application provides another foam transfer device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0049] Specifically, the difference of the foam transfer device provided in the second embodiment of the present application is that two symmetrical mounting mechanisms 6 are arranged between the frame 1 and the shield 2, and the mounting mechanism 6 includes a groove 61 and two plug-in blocks 62. The groove 61 is opened on the frame 1, and the two plug-in blocks 62 are fixed to the bottom of the shield 2. The top of the groove 61 is provided with two plug-in holes 63. The interior of the groove 61 is slidably connected with a sliding block 64, and two positioning pins 65 are fixedly connected to the sliding block 64. Positioning holes 66 are opened on both of the plug-in blocks 62. A compression spring 67 is arranged between the right side of the sliding block 64 and the side wall of the groove 61. The left side of the sliding block 64 is rotatably connected with a connecting rod 68, and the outer surface of the connecting rod 68 is fixedly connected to two card blocks 69. One side of the frame 1 is fixedly connected with two card slots 610.

[0050] The plug-in block 62 is matched with the plug-in hole 63 , the positioning pin 65 is matched with the positioning hole 66 , and the clamping block 69 is matched with the clamping slot 610 .

[0051] Compared with the related art, the foam transfer device provided by the present invention has the following beneficial effects:

[0052] By manually rotating the connecting rod 68, the two blocking blocks 69 are dislocated and separated from the blocking slot 610 after circular motion. At this time, the compression spring 67 rebounds and resets due to the elastic force, driving the sliding block 64 to move to the left, and then the two positioning pins 65 move to the left and separate from the two positioning holes 66. At this time, there is no restriction on the plug-in block 62, and the shield 2 can be disassembled upward, making it easier for the staff to maintain or repair the mechanism inside the shield, avoiding the staff being restricted by space and reducing limitations.

[0053] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Foam transfer equipment, characterized in that, include: Frame, protective cover, feeding mechanism, receiving mechanism, and transferring mechanism; The feeding mechanism, the receiving mechanism, and the transferring mechanism are all installed on the frame, and the protective cover is installed on the frame; The feeding mechanism includes: a first bracket, a feeding motor, a first tension control device, a first axial uniformity device, and a stripping device; The material receiving mechanism includes: a second bracket, a material receiving motor, a second tension control device, a second axial uniformity device, and a material receiving table; The transfer mechanism includes: a support plate, a servo module, a camera lens, a lifting cylinder, and a rotating material taking head.

2. The foam transfer device according to claim 1, characterized in that: The first bracket is installed on the frame, and the feeding motor, first tension control device, first axial uniformity device, and stripping device are all installed on the first bracket. The feeding motor is transmission-connected to the first tension control device, and the stripping device is located on the left side of the first axial uniformity device.

3. The foam transfer device according to claim 1, characterized in that: The second bracket is installed on the frame, and the material receiving motor, second tension control device, second axial uniformity device, and material receiving table are all installed on the second bracket. The material receiving motor is transmission-connected to the second tension control device, and the material receiving table is located on the left side of the second axial uniformity device.

4. The foam transfer device according to claim 1, characterized in that: The support plate is mounted on the frame, the servo module is mounted on the support plate, the lifting cylinder is mounted on the servo module, the rotary material taking head is mounted on the lifting cylinder, and the camera lens is mounted on the protective cover.

5. The foam transfer device according to claim 1, characterized in that: The shield is composed of an aluminum profile and an acrylic plate, and a touch screen is installed on the shield.

6. The foam transfer device according to claim 1, characterized in that: Two symmetrical mounting mechanisms are provided between the frame and the guard cover, and the mounting mechanism includes a groove and two plug-in blocks, the groove being opened on the frame, the two plug-in blocks being fixed to the bottom of the guard cover, and two plug-in holes being provided on the top of the groove, a sliding block being slidably connected inside the groove, two positioning pins being fixedly connected to the sliding block, and positioning holes being provided on both the plug-in blocks, a compression spring being provided between the right side of the sliding block and the side wall of the groove, a connecting rod being rotatably connected to the left side of the sliding block, two card blocks being fixedly connected to the outer surface of the connecting rod, and two card slots being fixedly connected to one side of the frame.

7. The foam transfer device according to claim 6, characterized in that: The plug-in block is matched with the plug-in hole, the positioning pin is matched with the positioning hole, and the clamping block is matched with the clamping slot.

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