Special tray for copper wire coil overturning machine

Abstract

The utility model provides a special tray for a copper wire coil dumping machine, which comprises a tray frame, clamping grooves are oppositely arranged on two sides of the tray frame, notches are arranged at the same end of the clamping grooves to form panel connecting grooves, and a carrying clamping groove is further arranged on the tray frame. According to the tray, the tray frame serves as a basic supporting structure of the whole tray, the clamping grooves formed in the two sides of the tray frame can be clamped to the two sides of the tray overturning machine in a matched mode, the wood structure is adopted, the friction force of a wire coil is increased, and the safety and reliability are guaranteed when the tray overturning machine drives the tray frame to overturn; according to the tray overturning device, the tray overturning stability and accuracy are guaranteed when the tray is connected with a tray overturning machine through the arranged notch, the tray can be conveniently carried and moved through a forklift or a clamp holder through the arranged carrying clamping groove, and the operation efficiency and convenience are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of enameled flat wires, in particular to a special tray for a copper wire reel turning machine. Background Art

[0002] In the enameled wire manufacturing process, a turner plays a critical role in turning over coils of finished or semi-finished enameled wire, preparing them for subsequent processing. However, the tray design and operating procedures of currently used turners have significant shortcomings. These limitations not only hinder production efficiency but also pose a threat to product quality.

[0003] Specifically, traditional turning operations usually follow the following steps: first, relying on a crane hoisting system, one end of the horizontally placed wire reel just off the production line is hooked up, and then it is placed vertically on a wooden pallet; second, another method is to use a steel pallet equipped with wheels to receive the wire reel unloaded from the turning machine. This process requires manual intervention, manual operation of the buckle, and the laborious dragging of the wire reel to the surface of the pallet.

[0004] Some pallet turning machines have a design that makes turning the pallet over complicated and time-consuming. For example, manual adjustments to the pallet's position, securing the reel, and other tedious steps are required. This not only reduces efficiency but also increases operational difficulty and error rates. Utility Model Content

[0005] In view of the deficiencies in the above-mentioned prior art, the purpose of the present invention is to provide a special tray for a copper wire reel turning machine.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a special pallet for a copper wire reel turning machine, comprising: a pallet frame, clamping grooves are provided on both sides of the pallet frame, a notch is opened at the same end of the clamping groove to form a panel connection groove, and a transport clamping groove is also provided on the pallet frame.

[0007] As a preferred solution of the present application, the tray rack includes: a storage plate, a baffle and a clamping plate arranged in sequence, so that the space left between the storage plate and the side wall of the clamping plate forms a clamping groove.

[0008] As a preferred solution of the present application, at least one baffle is provided, and is mirror-imaged with the clamping plate along the same midline.

[0009] As a preferred solution of the present application, the storage plate and the splint are located on the same midline and extend to both sides, wherein the distance that the end of the storage plate extends out of the corresponding baffle is 1 times the distance that the end of the splint extends out of the corresponding baffle.

[0010] As a preferred solution of the present application, the notch is opened at the end of the storage plate, and the side wall of the end of the storage plate where the notch is opened is located on the same vertical extension line as the clamping plate.

[0011] Furthermore, the length of the notch is 1 / 5 of the total length of the storage plate.

[0012] As a preferred solution of the present application, a limiting block is provided at intervals on a surface of the clamping plate facing away from the baffle, and a limiting structure formed by the limiting block and the clamping plate is the transport clamping groove.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] The pallet rack provided in the present application serves as the basic supporting structure of the entire pallet, and the clamping grooves provided on both sides of the pallet rack can cooperate with the two sides of the turning machine. The present application adopts a wooden structure, which increases the friction of the wire drum and ensures the safety and reliability when the turning machine drives the pallet rack to turn over. The notches are provided to ensure the stability and accuracy of the turning when the pallet is connected to the turning machine. Secondly, the transport clamping grooves are provided to facilitate the use of a forklift or a clamp to transport and move the pallet, thereby improving operational efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model using a whole panel splicing;

[0017] Figure 2 This is a schematic diagram of the main structure of the utility model using multiple wooden boards;

[0018] Figure 3 for Figure 1 Top view of the structure;

[0019] Figure 4 This is a schematic diagram of the dimensions of multiple wooden boards assembled together for the present invention.

[0020] In the figure: 1. Tray rack; 11. Storage board; 12. Baffle; 13. Clamp; 2. Clamp slot; 3. Notch; 4. Limit block; 5. Transport clamp slot. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] During the production of enameled wire, a turntable is a commonly used device for turning over full reels of copper wire, used to turn over enameled wire wound with finished or semi-finished products so that the wire can proceed to the next process. The pallets used by traditional turntables often have problems such as simple structure, manual transportation, and poor stability during the turning process. These problems can easily lead to damage to the enameled wire, deformation of the pallet, and even failure of the turntable, affecting production efficiency and product quality. For this reason, a crane is generally used to lift the horizontal reel coming down the production line, hook one end of it and place it vertically on a wooden pallet; or a steel support with wheels is used to pick up the reel coming down from the turntable, which requires manual pulling of the buckle and dragging it onto the pallet. However, when using the above operation, it is easy for the reel to tip over during the turning process, the reel is unstable, and it cannot be pulled by manpower, and there are high safety risks. To this end, the present application provides a special pallet for a copper wire reel turning machine, comprising: a pallet rack 1, with clamping grooves 2 provided on opposite sides of the pallet rack 1, and a notch 3 provided at the same end of the clamping groove 2 to form a panel connection groove, and the pallet rack 1 is also provided with a transport clamping groove 5, wherein the specific operation and use method is that when the enameled wire reel rolls horizontally to the position on the turning machine, the pallet is placed at the position of the wiring disk, and the grooves reserved on both sides of the pallet rack 1 (i.e., the clamping grooves 2) can just clamp the corresponding protruding positions on both sides of the turning machine, and then the horizontal wire reel is turned vertically, and the pallet rack 1 just catches the wire reel, and the wood material further increases the friction, thereby maintaining the stability of the entire turning process, and then a hydraulic forklift is used to reach into the transport clamping groove 5 to directly transport the pallet away.

[0023] The tray rack 1 includes a storage plate 11 , a baffle 12 , and a clamping plate 13 , which are sequentially arranged so that a space between the storage plate 11 and the sidewalls of the clamping plate 13 forms a clamping slot 2 .

[0024] At least one baffle 12 is provided, and is mirror-imaged along the same median line as the plywood 13. In this embodiment, in order to increase the overall bearing strength of the pallet rack 1, for example, a plurality of wooden boards can be spliced ​​together (this is an example, and a whole wooden board can also be cut, and the pallet racks 1 can also be fixed by conventional gluing or nailing).

[0025] The storage plate 11 and the clamping plate 13 are located on the same midline and extend toward both sides, wherein the distance l by which the end of the storage plate 11 extends outward from the corresponding baffle 12 is 1 times the distance d by which the end of the clamping plate 13 extends outward from the corresponding baffle 12. Therefore, when extending toward one side with the midline as the starting point, 1 / 2 of the length a of the baffle 12 is less than 1 / 2 of the length b of the clamping plate 13 and less than 1 / 2 of the length c of the storage plate 11, wherein the distance between the storage slot and the end wall of the baffle 12 is equal to the distance between the clamping plate 13 and the end wall of the baffle 12.

[0026] The notch 3 is formed at an end of the storage plate 11 , and a side wall of the end of the storage plate 11 where the notch 3 is formed and the clamping plate 13 are located on the same vertical extension line.

[0027] The length of the slot 3 is 1 / 5 of the total length of the storage plate 11. The setting of the slot 3 forms a panel connection groove. This design allows the pallet to be connected and fixed to other components of the turnover machine (such as the panel or the turning mechanism), ensuring the stability and accuracy of the pallet during the turning process, that is, after the end face of the storage plate 11 is turned over, it is completely placed on the turnover machine for easy operation.

[0028] Limit blocks 4 are provided at intervals on the side of the clamping plate 13 facing away from the baffle 12 . The limiting structure formed by the limit blocks 4 and the clamping plate 13 is the transport clamping groove 5 , wherein the gap between the limit blocks 4 is the position reserved for the fork.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A special tray for a copper wire reel turning machine, characterized in that: include: The tray rack has clamping grooves on both sides thereof, a notch is opened at the same end of the clamping grooves to form a panel connection groove, and the tray rack is also provided with a transport clamping groove.

2. A special tray for a copper wire reel turning machine according to claim 1, characterized in that: The tray rack includes: a storage plate, a baffle and a clamping plate arranged in sequence, so that the space left between the storage plate and the side wall of the clamping plate forms a clamping groove.

3. A special tray for a copper wire reel turning machine according to claim 2, characterized in that: At least one baffle is provided, and is mirror-imaged with the clamping plate along the same midline.

4. A special tray for a copper wire reel turning machine according to claim 3, characterized in that: The storage plate and the clamping plate are located on the same midline and extend to both sides, wherein the distance that the end of the storage plate extends out of the corresponding baffle is 1 times the distance that the end of the clamping plate extends out of the corresponding baffle.

5. A special tray for a copper wire reel turning machine according to claim 4, characterized in that: The notch is formed at the end of the storage plate, and the side wall of the end of the storage plate where the notch is formed and the clamping plate are located on the same vertical extension line.

6. A special tray for a copper wire reel turning machine according to claim 2, characterized in that: The length of the notch is 1 / 5 of the total length of the storage plate.

7. A special tray for a copper wire reel turning machine according to claim 2, characterized in that: Limiting blocks are spaced apart on a surface of the clamping plate facing away from the baffle, and a limiting structure formed by the limiting blocks and the clamping plate is the transport clamping groove.

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