Roller way device convenient to replace and adjust center

By designing the roller body into two half rollers and using connecting sleeves and limiters, the difficult problems of roller device replacement and center line adjustment are solved, fast replacement and easy adjustment are achieved, and production efficiency is improved.

CN223328289UActive Publication Date: 2025-09-12DALIPAL PIPE
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Patent Information

Application Number
CN202422671842.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-12
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing roller device is difficult to replace and the centerline position is complicated to adjust, which affects the smooth production and the quality of steel pipes.

Method used

The roller body is composed of two half rollers. The connecting sleeve and the limiter are used to realize the rapid replacement of the roller body and the adjustment of the center position. The bolt assembly and the stop assembly are used to ensure synchronous rotation and position fixation.

Benefits of technology

It realizes the quick replacement of rollers and the simple adjustment of center line, reduces maintenance time and labor intensity, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller way device convenient to replace and adjust the center, the roller way device convenient to replace and adjust the center comprises a roller shaft, a connecting sleeve, a roller body and a limiting piece, the roller shaft is provided with an external thread along the axis direction; the roller shaft is sleeved with the connecting sleeve, and internal threads are arranged in the connecting sleeve; the roller body comprises two half rollers and a connecting assembly, the two half rollers are buckled on the outer side of the connecting sleeve, and the connecting assembly is connected with the two half rollers; the limiting piece is connected with the connecting sleeve and the roller body and used for limiting the relative position of the connecting sleeve and the roller body so that the roller body and the connecting sleeve can rotate synchronously. According to the roller way device convenient to replace and adjust the center, when the roller way device needs to be replaced, the two half rollers can be directly detached and taken down, and a new roller body is replaced; the connecting sleeve can rotate and move relative to the roller shaft by rotating the roller body, so that the position of the roller body relative to the roller shaft is adjusted, and the central position of the roller body is adjusted.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveying equipment, and particularly relates to a roller device which is easy to replace and adjust the center. Background Art

[0002] In the connecting equipment of steel pipe production enterprises, roller conveyors are commonly used as a medium for transmitting steel pipes. The number of roller conveyors on each production line ranges from a few hundred to thousands. During the transmission process, steel pipes frequently roll against the rollers in the roller conveyor. After long-term use, the rollers are severely worn, which affects the surface quality of the steel pipes and requires replacement of the roller conveyor. Since most of the roller conveyors currently known are integrated roller conveyors, that is, the rollers are in an integral form with a keyway in the middle hole for installation with the roller shaft, replacing the roller conveyor requires first disassembling the reduction motor, bearing seat, bearings, etc. before replacing the rollers. This is time-consuming and labor-intensive, seriously affecting the smooth flow of production.

[0003] In the production equipment of the flaw detection area, the requirements for the centerline position of the roller are relatively strict. In particular, after the roller device has been used for a period of time, due to the gap between the roller body and the roller shaft and the wear of the bearing spacer ring, the roller body may move in the axial direction of the roller shaft, causing the centerline position of the roller device to change, which directly affects the quality of steel pipe flaw detection. The centerline position of the roller device needs to be adjusted periodically. Generally, the centerline position of the roller device is adjusted by adjusting the spacer ring in the bearing seat, which takes a long time. In addition, some roller devices cannot adjust the centerline by adjusting the bearing spacer ring due to other reasons such as the skewness of the roller seat. The roller device needs to be reprocessed, which greatly increases the difficulty of adjusting the centerline of the roller device and directly affects the smooth production.

[0004] In view of the two problems of difficulty in replacing the roller device and difficulty in adjusting the center line position of the roller device, it is urgent to improve the structure of the existing roller device to solve the above two problems, thereby improving the smooth production capacity of the equipment and reducing the labor intensity of maintenance personnel. Utility Model Content

[0005] The utility model provides a roller conveyor device which is convenient for replacement and center adjustment, and aims to.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a roller device that is easy to replace and adjust the center, including:

[0007] The roller shaft is provided with external threads along the axis direction;

[0008] A connecting sleeve, which is sleeved on the roller shaft and has an internal thread;

[0009] A roller body, comprising two half rollers and a connecting assembly, wherein the two half rollers are buckled onto the outside of the connecting sleeve, and the connecting assembly is connected to the two half rollers; and

[0010] A limiting member is connected to the connecting sleeve and the roller body, and is used to limit the relative position of the connecting sleeve and the roller body.

[0011] In a possible implementation of the roller device provided by the present invention that is easy to replace and center adjust, the connecting assembly includes a plurality of bolt assemblies, and the plurality of bolt assemblies are respectively arranged on both sides of the radial direction of the roller body. The bolt assembly includes a fastening bolt and a fastening nut, and the fastening bolt passes through the two roller bodies and is connected to the fastening nut.

[0012] In a possible implementation of the roller conveyor device provided by the present invention that is easy to replace and center-adjust, the connection assembly includes four bolt assemblies, and two of the bolt assemblies are provided on each radial side of the roller body.

[0013] In a possible implementation of the roller conveyor device provided by the present invention that is easy to replace and center-adjust, the roller body has a V-shaped structure.

[0014] In a possible implementation of the roller device that is easy to replace and center adjust provided by the present invention, a first key groove is provided on the outer wall of the connecting sleeve; a second key groove is provided on the inner wall of the half roller, the first key groove is aligned with the second key groove, and the limiting member is a positioning key, which is clamped in the first key groove and the second key groove.

[0015] In a possible implementation of the roller conveyor device provided by the present invention that is easy to replace and center-adjust, a stop assembly is further included. The stop assembly is connected to the roller shaft and the half-roller and is used to limit the rotation of the half-roller relative to the roller shaft.

[0016] In a possible implementation of a roller device that is easy to replace and adjust the center provided by the utility model, the roller shaft is provided with a stop groove 1 along the axial direction, and the stop assembly includes two locking nuts and two stop washers, the stop washers are sleeved on the roller shaft and respectively at the two ends of the half roller, abutting the end of the half roller; the inner side of the stop washer is provided with a stop ear 1, and the outer side is provided with a plurality of stop ears 2 along the circumferential direction; the stop ear 1 is suitable for being clamped in the stop groove 1; the two locking nuts are respectively provided at the two ends of the half roller and on the outside of the stop washer, the locking nut is threadedly matched with the roller shaft and is suitable for abutting with the stop washer; the outer side of the locking nut is provided with a plurality of stop grooves 2, and the stop ears 2 are suitable for bending and clamping in the stop groove 2.

[0017] In a possible implementation of the roller conveyor device provided by the present invention that is easy to replace and center-adjust, six stop ears 2 are provided on the outer side of the stop washer, and four stop grooves 2 are provided on the outer side of the locking nut.

[0018] The beneficial effects of the roller conveyor device that is easy to replace and adjust the center provided by the utility model are as follows: compared with the prior art, the roller conveyor device that is easy to replace and adjust the center provided by the utility model has a roller body composed of two half rollers. When replacement is required, the two half rollers can be directly disassembled and removed to replace the new roller body without disassembling the reduction motor, bearing seat, bearings and other parts, so replacement is more convenient; at the same time, the roller body is connected to the connecting sleeve by a limiting piece to maintain synchronous rotation. When the center position needs to be adjusted, the roller body is rotated to rotate and move the connecting sleeve relative to the roller shaft, thereby adjusting the position of the roller body relative to the roller shaft, thereby realizing the adjustment of the center position of the roller body, and the operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic cross-sectional view of a roller conveyor device that is easy to replace and adjust the center provided in an embodiment of the present invention;

[0020] Figure 2 A schematic diagram of the main structure of the roller shaft in the roller conveyor device that is easy to replace and center adjust according to an embodiment of the present invention;

[0021] Figure 3 A schematic diagram of the main structure of a connecting sleeve in a roller conveyor device that is easy to replace and center adjust, provided by an embodiment of the utility model;

[0022] Figure 4 A schematic diagram of the main structure of the roller body in the roller conveyor device that is easy to replace and adjust the center provided by an embodiment of the utility model;

[0023] Figure 5 A schematic diagram of the main structure of a stop washer in a roller conveyor device that is easy to replace and center adjust, provided by an embodiment of the utility model;

[0024] Figure 6 A schematic diagram of the main structure of a locking nut in a roller conveyor device that is easy to replace and center adjust, provided by an embodiment of the utility model;

[0025] Description of reference numerals:

[0026] 10. Roller shaft; 11. Stop groove 1; 21. Half roller; 22. Fastening bolt;

[0027] 23. Fastening nut; 30. Connecting sleeve; 31. First keyway; 40. Positioning key; 50. Locking washer;

[0028] 51. Stop ear 1; 52. Stop ear 2; 60. Lock nut; 61. Stop groove 2. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] Unless otherwise specified, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present application. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. Technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0033] In the description of this application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be subsequently positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device may also be positioned in other different ways, and the spatially relative descriptions used herein are interpreted accordingly.

[0035] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.

[0036] Please also refer to Figures 1 to 6 The roller conveyor device provided by the present invention, which is easy to replace and center-adjust, is now described. The roller conveyor device includes a roller shaft 10, a connecting sleeve 30, a roller body, and a stopper. The roller shaft 10 is provided with an external thread along its axis. The connecting sleeve 30 is sleeved on the roller shaft 10 and internally provided with an internal thread. The roller body includes two roller halves 21 and a connecting assembly. The two roller halves 21 are fastened to the outside of the connecting sleeve 30, and the connecting assembly is connected to the two roller halves 21. The stopper is connected to the connecting sleeve 30 and the roller body to limit the relative position of the connecting sleeve 30 and the roller body, allowing the roller body and the connecting sleeve 30 to rotate synchronously.

[0037] The beneficial effect of the roller device that is easy to replace and adjust the center provided by the embodiment of the utility model is as follows: compared with the prior art, the roller device that is easy to replace and adjust the center provided by the embodiment of the utility model, the roller body is composed of two half rollers 21, and when replacement is required, the two half rollers 21 can be directly disassembled and removed to replace the new roller body, without the need to disassemble the reduction motor, bearing seat, bearings and other components, so replacement is more convenient; at the same time, the roller body is connected to the connecting sleeve 30 by a limiting member to maintain synchronous rotation. When the center position needs to be adjusted, the roller body is rotated to rotate and move the connecting sleeve 30 relative to the roller shaft 10, and then the position of the roller body relative to the roller shaft 10 is adjusted to achieve adjustment of the center position of the roller body, and the operation is simple and convenient.

[0038] like Figure 1 and Figure 4 As shown, in a specific embodiment of the roller device that is easy to replace and center adjust provided by an embodiment of the utility model, the connecting assembly includes a plurality of bolt assemblies, and the plurality of bolt assemblies are respectively arranged on both sides of the radial direction of the roller body. The bolt assembly includes a fastening bolt 22 and a fastening nut 23, and the fastening bolt 22 passes through the two roller bodies and is connected to the fastening nut 23.

[0039] Specifically, such as Figure 4 As shown, in a specific embodiment of the roller device that is easy to replace and center adjust provided by an embodiment of the present invention, the connecting assembly includes four bolt assemblies, and two bolt assemblies are provided on each radial side of the roller body.

[0040] like Figure 4 As shown, in a specific embodiment of the roller device that is easy to replace and adjust the center provided by the embodiment of the utility model, the roller body has a V-shaped structure.

[0041] Specifically, such as Figure 1 and Figure 3 As shown, in a specific embodiment of the roller device that is easy to replace and center adjust provided by an embodiment of the utility model, a first key groove 31 is provided on the outer wall of the connecting sleeve 30; a second key groove is provided on the inner wall of the half roller 21, and the first key groove 31 is aligned with the second key groove, and the limiting member is a positioning key 40, which is clamped in the first key groove 31 and the second key groove.

[0042] Further, such as Figure 1 As shown, in a specific embodiment of the roller device that is easy to replace and center adjust provided by an embodiment of the utility model, a stop assembly is also included. The stop assembly is connected to the roller shaft 10 and the half roller 21, and is used to limit the rotation of the half roller 21 relative to the roller shaft 10 to avoid axial movement of the roller body.

[0043] Specifically, such as Figure 1 、 Figure 5 and Figure 6As shown, in a specific embodiment of a roller device that is easy to replace and adjust the center provided by an embodiment of the present invention, the roller shaft 10 is provided with a stopping groove 11 along the axial direction, and the stopping assembly includes two locking nuts 60 and two stopping washers 50. The stopping washers 50 are sleeved on the roller shaft 10 and are respectively at the two ends of the half roller 21, and abut against the end of the half roller 21; a stopping ear 51 is provided on the inner side of the stopping washer 50, and a plurality of stopping ears 52 are provided on the outer side along the circumferential direction; the stopping ear 51 is suitable for being clamped in the stopping groove 11; the two locking nuts 60 are respectively provided at the two ends of the half roller 21 and on the outer side of the stopping washer 50, the locking nut 60 is threadedly matched with the roller shaft 10 and is suitable for abutting against the stopping washer 50; a plurality of stopping grooves 61 are provided on the outer side of the locking nut 60, and the stopping ears 52 are suitable for bending and clamping in the stopping groove 61.

[0044] It should be noted that the locking nuts 60 at both ends of the roller body are used to prevent the connecting sleeve 30 and the roller body from moving in the axial direction. The stop washers 50 are used to prevent the locking nuts 60 from loosening and rotating during use.

[0045] Further, such as Figure 5 and Figure 6 As shown, in a specific embodiment of the roller device that is easy to replace and center adjust provided by an embodiment of the utility model, six stopping ears 52 are provided on the outside of the stopping washer 50, and four stopping grooves 61 are provided on the outside of the locking nut 60.

[0046] Assembly process of roller conveyor:

[0047] S01, first, the roller shaft 10 is screwed together with the internal thread of the connecting sleeve 30 through the external thread;

[0048] S02, installing the positioning key 40 into the first key groove 31 on the connecting sleeve 30;

[0049] S03, then install the half roller 21 with the positioning key 40 groove on the connecting sleeve 30, so that the second key groove on the half roller 21 matches the positioning key 40;

[0050] S04, installing the other half roller 21, and connecting and fixing the two half rollers 21 using the fastening nut 23 and the fastening bolt 22;

[0051] S05, align the stop ears on the stop washer 50 with the stop grooves 11 on the roller shaft 10, and then fit them to both ends of the roller body;

[0052] S06, sleeve the locking nut 60 onto the roller shaft 10, and rotate it to move to both sides of the locking washer 50 to clamp the locking washer 50;

[0053] S07 , align the stop ear on the stop washer 50 with the second stop groove 61 on the lock nut 60 , and then bend the second stop ear 52 so that the second stop ear 52 fits into the second stop groove 61 .

[0054] At this point the entire roller conveyor device is installed.

[0055] Replacement and adjustment process of roller device:

[0056] Replacement process: When the roller body is worn and needs to be replaced: first bend the stop ear 52 in the direction and insert it into the stop groove 61 to disengage it from the locking nut 60, then loosen the locking nut 60 of the roller body of the roller shaft 10, remove the fastening nut 23 and the fastening bolt 22, replace the new roller body, and then connect it with the fastening nut 23 and the fastening bolt 22, finally tighten the locking nuts 60 at both ends and clamp the stop ear 52 on the stop washer 50 to complete the replacement.

[0057] Adjustment Process: To adjust the centerline of the roller conveyor, first open the second locking lug 52 on the locking washer 50. Then, loosen the locking nuts 60 at both ends of the roller shaft 10. Rotate the connecting sleeve 30 and the roller body together by screwing the external and internal threads together to the desired position. Finally, tighten the locking nuts 60 at both ends, locking the second locking lug 52 on the locking washer 50. This completes the centerline adjustment.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A roller conveyor device that is easy to replace and adjust the center, characterized in that: include: The roller shaft is provided with external threads along the axis direction; A connecting sleeve, which is sleeved on the roller shaft and has an internal thread matching the external thread; A roller body, comprising two half rollers and a connecting assembly, wherein the two half rollers are buckled onto the outside of the connecting sleeve, and the connecting assembly is connected to the two half rollers; and A limiting member is connected to the connecting sleeve and the roller body, and is used to limit the relative position of the connecting sleeve and the roller body.

2. The roller conveyor device that is easy to replace and adjust the center according to claim 1, characterized in that: The connecting assembly includes a plurality of bolt assemblies, which are respectively arranged on both radial sides of the roller body. The bolt assembly includes a fastening bolt and a fastening nut. The fastening bolt passes through the two roller bodies and is connected to the fastening nut.

3. The roller conveyor device that is easy to replace and adjust the center according to claim 2, characterized in that: The connection assembly includes four bolt assemblies, and two of the bolt assemblies are respectively provided on the radial sides of the roller body.

4. The roller conveyor device that is easy to replace and adjust the center according to claim 1, characterized in that: The roller body has a V-shaped structure.

5. The roller conveyor device that is easy to replace and adjust the center according to claim 1, characterized in that: A first key groove is provided on the outer wall of the connecting sleeve; a second key groove is provided on the inner wall of the half roller, the first key groove is aligned with the second key groove, the limiting member is a positioning key, and the positioning key is clamped in the first key groove and the second key groove.

6. The roller conveyor device that is easy to replace and adjust the center according to claim 1, characterized in that: It also includes a stopping assembly, which is connected to the roller shaft and the half-roller and is used to limit the half-roller from rotating relative to the roller shaft.

7. The roller conveyor device that is easy to replace and adjust the center according to claim 6, characterized in that: The roller shaft is provided with a stopping groove 1 along the axial direction, and the stopping assembly includes two locking nuts and two stopping washers. The stopping washers are sleeved on the roller shaft and are respectively provided at the two ends of the half roller, and abut against the end of the half roller; a stopping ear 1 is provided on the inner side of the stopping washer, and a plurality of stopping ears 2 are provided on the outer side along the circumferential direction; the stopping ear 1 is suitable for being clamped in the stopping groove 1; the two locking nuts are respectively provided at the two ends of the half roller and on the outer side of the stopping washer, the locking nut is threadedly matched with the roller shaft and is suitable for abutting against the stopping washer; a plurality of stopping grooves 2 are provided on the outer side of the locking nut, and the stopping ears 2 are suitable for being bent and clamped in the stopping groove 2.

8. The roller conveyor device that is easy to replace and adjust the center according to claim 7, characterized in that: Six stopping ears 2 are provided on the outer side of the stopping washer, and four stopping grooves 2 are provided on the outer side of the locking nut.