Three-way material distribution structure
By arranging the driving mechanism outside the shell in the three-way material distribution structure and using the arc plate and slide rail structure to protect the driving mechanism, the problem of easy damage to the driving mechanism is solved, and safe and efficient ore material distribution control is achieved.
Patent Information
- Application Number
- CN202422525440.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The driving mechanism of the existing three-way material distribution structure is installed inside the three-way shell, which is easily damaged by ore, increasing the maintenance workload and maintenance costs.
The driving mechanism is arranged outside the tee shell and is protected by an arc plate and a slide rail structure to avoid damage by ore materials. An electro-hydraulic driving device and a telescopic push rod are used to realize automatic adjustment of the flap and the arc plate.
It extends the service life of the drive mechanism, improves operational safety and work efficiency, reduces maintenance costs, and ensures the safety of operators.
Smart Images

Figure CN223328495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of material distribution and transfer equipment of a tubular belt conveyor, in particular to a three-way material distribution structure. Background Art
[0002] In the ore transfer workshop of the existing technology, the incoming material drop-off point of the tubular belt conveyor is a three-way material distribution structure, which includes a three-way shell. The three-way shell has an upper feed port and two lower discharge ports. The feed port and the discharge port are connected. A material distribution flap is set between the feed port and the discharge port. The flap is driven to rotate by a driving mechanism, and the discharge amount of the two discharge ports is adjusted by rotating the flap, thereby realizing the transfer control of the ore material.
[0003] However, part of the drive mechanism of the existing three-way material distribution structure is installed inside the three-way housing, and the drive mechanism is easily damaged by ore, which increases the maintenance workload and maintenance costs. Utility Model Content
[0004] In view of the technical problems existing in the prior art, the purpose of the present utility model is to provide a three-way material distribution structure, which prevents the driving mechanism installed outside the three-way shell from being damaged by ore and prolongs the service life of the driving mechanism.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A three-way material distribution structure includes a three-way shell, a flap, a flap shaft, a driving mechanism, and an arc plate; a feed port is provided at the top of the three-way shell, and discharge ports are respectively provided on both sides of the bottom, and the feed port is connected to the discharge port; the flap is arranged in the three-way shell, and the flap shaft is located between the two discharge ports and close to the bottom, the bottom end of the flap is fixedly connected to the flap shaft, and the flap shaft is rotatably connected to the three-way shell; an arc groove is provided on one side of the three-way shell; the driving mechanism is located outside the three-way shell, and the connecting part on the side of the flap passes through the arc groove and is connected to the driving end of the driving mechanism, and the driving mechanism drives the flap to rotate to adjust the discharge amount of the two discharge ports; the arc plate is connected to the driving end of the driving mechanism, and a slide rail is provided on the outer peripheral side of the arc groove, and the driving mechanism drives the arc plate to slide in the slide rail, and the arc plate blocks the arc groove.
[0007] As a preferred embodiment, arc grooves, slide rails, arc plates and driving mechanisms are symmetrically arranged on both sides of the three-way shell, and two driving mechanisms respectively connected to the two sides of the flap drive the flap to rotate simultaneously.
[0008] As a preferred embodiment, the slide rail includes an annular circumferential plate and an annular retaining ring. The annular circumferential plate is arranged on the outer side of the circular arc groove. The annular circumferential plate is perpendicular to the side of the tee shell. The end of the annular circumferential plate away from the circular arc groove is fixedly connected to the annular retaining ring. The annular retaining ring has an annular notch. The side of the tee shell, the annular circumferential plate and the annular retaining ring form a track space. The circular arc plate slides in the track space, and the connecting part of the side of the flap passes through the annular notch.
[0009] As a preference, at least one reinforcing rib is provided between the upper and lower parts of the annular notch of the annular retaining ring, and the reinforcing rib avoids the corresponding position of the circular arc groove.
[0010] As a preferred embodiment, the driving mechanism includes a driving push rod assembly and a support seat, the end of the driving push rod assembly is rotatably connected to the flap, the end of the driving push rod assembly is rotatably connected to the arc plate, the support seat and the three-way shell are both fixed relative to the ground, the driving push rod assembly is installed on the support seat, and the driving push rod assembly is rotatably connected to the support seat.
[0011] As a preference, the driving push rod assembly includes an electro-hydraulic driving device and a telescopic push rod, the telescopic push rod is movably connected to the electro-hydraulic driving device, and the electro-hydraulic driving device is rotatably connected to the support seat.
[0012] As a preferred embodiment, the connecting part on the side of the flap is a rotating rod, a circular hole is provided on the arc plate, the rotating rod passes through the circular hole and is rotatably connected to the end of the telescopic push rod, and the rotating rod passes through the annular groove.
[0013] As a preferred embodiment, the three-way material distribution structure also includes a first travel switch, a second travel switch and a rotating rod arranged on the side of the three-way shell, the flip shaft extends out of the side of the three-way shell, the bottom end of the rotating rod is fixedly connected to the end of the flip shaft, and the rotation range of the rotating rod that rotates with the flip shaft is between the first travel switch and the second travel switch.
[0014] The utility model has the following advantages:
[0015] (1) The driving mechanism of the utility model is arranged on the outside of the tee shell, and the arc plate that blocks the arc groove on the side of the tee shell is also arranged on the outside of the tee shell. The driving mechanism and the arc plate will not be damaged by the ore materials falling from above. When the tee is dividing the materials, it saves labor and reduces the hidden safety hazards of the operation, improves the operating efficiency and safety factor, improves the maintenance efficiency and saves maintenance costs.
[0016] (2) The arc groove is shielded by an arc plate sliding on the slide rail. The arc plate slides smoothly in the slide rail to prevent the ore material in the tee shell from leaking out of the arc groove and injuring people, thereby ensuring the safety of the operator.
[0017] (3) The three-way material distribution structure of the present invention controls the material distribution by automatically driving the flap through the driving mechanism, making the operation more time-saving and labor-saving, freeing the hands, and truly improving work efficiency and the inherent safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a structural schematic diagram of the three-way material distribution structure of the present utility model.
[0020] Figure 2 It is the front view of the three-way material distribution structure of the present utility model.
[0021] Figure 3 It is a schematic cross-sectional view of the three-way material distribution structure of the present utility model.
[0022] Figure 4 for Figure 3 Magnified view of point A.
[0023] Figure 5 for Figure 1 Schematic diagram of the structure without the three-way housing, the first travel switch, the second travel switch and the rotating rod.
[0024] Figure 6 It is a structural diagram of the three-way shell.
[0025] Among them, 1. three-way shell; 2. flap; 3. flap shaft; 4. arc plate; 5. feed port; 6. discharge port; 7. arc groove; 8. drive mechanism; 9. annular plate; 10. annular retaining ring; 11. track space; 12. annular notch; 13. reinforcing rib; 14. support seat; 15. electro-hydraulic drive device; 16. telescopic push rod; 17. rotating rod; 18. first stroke switch; 19. second stroke switch; 20. rotating rod; 21. slide rail. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] A three-way material distribution structure includes a three-way shell 1, a flap 2, a flap shaft 3, a drive mechanism 8, and an arc plate 4; a feed port 5 is provided on the top of the three-way shell 1, and discharge ports 6 are provided on both sides of the bottom, and the feed port 5 is connected to the discharge port 6; the flap 2 is arranged in the three-way shell 1, and the flap shaft 3 is located between the two discharge ports 6 and close to the bottom, the bottom end of the flap 2 is fixedly connected to the flap shaft 3, and the flap shaft 3 is rotatably connected to the three-way shell 1 so that the flap 2 is rotatably connected to the three-way shell 1; the two opposite side surfaces of the three-way shell 1 are both planes, and arc grooves 7 are symmetrically provided on the opposite sides of the three-way shell 1 , slide rails 21, circular plate 4 and drive mechanism 8; the two drive mechanisms 8 are both located outside the tee housing 1, the connection portion on the side of the flap 2 passes through the circular arc groove 7 and is connected to the drive end of the drive mechanism 8, the two drive mechanisms 8 connected to both sides of the flap 2 simultaneously drive the flap 2 to rotate, the drive mechanism 8 drives the flap 2 to rotate so that the flap 2 can adjust the discharge amount of the two discharge ports 6; the circular arc plate 4 is connected to the drive end of the drive mechanism 8, the slide rails 21 are provided on the outer circumference of the circular arc groove 7, the drive mechanism 8 simultaneously drives the circular arc plate 4 to slide in the slide rails 21, and the circular arc plate 4 blocks the circular arc groove 7. The circular arc groove 7 is blocked by the circular arc plate 4 sliding on the slide rails 21, preventing the ore material in the tee housing 1 from leaking out of the circular arc groove 7 and injuring people, thereby ensuring the safe operation of the operator.
[0028] The slide rail 21 includes an annular circumferential plate 9 and an annular retaining ring 10. The annular circumferential plate 9 is arranged on the outer peripheral side of the circular arc groove 7. The annular circumferential plate 9 is perpendicular to the side of the tee shell 1. The annular circumferential plate 9 is welded to the side of the tee shell 1. The end of the annular circumferential plate 9 away from the circular arc groove 7 is welded and fixed to the annular retaining ring 10. The annular retaining ring 10 has an annular notch 12. The side of the tee shell 1, the annular circumferential plate 9 and the annular retaining ring 10 form a track space 11. The circular arc plate 4 slides in the track space 11.
[0029] At least one reinforcing rib 13 is provided between the upper and lower parts of the annular notch 12 of the annular retaining ring 10. In this embodiment, four reinforcing ribs 13 are preferably provided on one arc notch. The reinforcing ribs 13 avoid the corresponding positions of the arc groove 7, and the reinforcing ribs 13 do not interfere with the movement of the end of the driving mechanism 8.
[0030] The drive mechanism 8 includes a drive push rod assembly and a support base 14. The drive push rod assembly includes an electro-hydraulic drive device 15 and a telescopic push rod 16. The telescopic push rod 16 is movably connected to the electro-hydraulic drive device 15. The electro-hydraulic drive device 15 drives the telescopic push rod 16 to extend forward or retract backward, thereby rotating the flap. The telescopic push rod 16 then pushes the circular plate 4 to slide along the slide rail 21. Regardless of the position of the circular plate 14, the circular plate 14 always blocks the circular slot 7, preventing the ore material falling from the three-way housing from jumping into the circular slot 7 and injuring people. The support base 14 and the three-way housing 1 are both fixed relative to the ground. The electro-hydraulic drive device 15 is mounted on the support base 14 and is rotatably connected to the support base 14. The end of the telescopic push rod 16 is rotatably connected to the flap 2, and the end of the telescopic push rod 16 is rotatably connected to the circular plate 4.
[0031] The connecting part on the side of the flap 2 is a rotating rod 17, which is fixedly connected to the flap 2. A circular hole is opened on the arc plate 4, and the rotating rod 17 passes through the circular hole and is rotatably connected to the end of the telescopic push rod 16. The rotating rod 17 passes through the annular notch 12.
[0032] The three-way material distribution structure also includes a first travel switch 18, a second travel switch 19 and a rotating rod 20 arranged on the side of the three-way shell 1. The flap shaft 3 extends out of the side of the three-way shell 1. The bottom end of the rotating rod 20 is fixedly connected to the end of the flap shaft 3. The rotation range of the rotating rod 20 that rotates with the flap shaft 3 is between the first travel switch 18 and the second travel switch 19.
[0033] The operating principle of the three-way material distribution structure: the electro-hydraulic drive device 15 drives the end of the telescopic push rod 16 to move. When the telescopic push rod 16 drives the flap 2 to rotate to the appropriate position, the telescopic push rod 16 is fixed, and the flap 2 adjusts the discharge amount of the two discharge ports 6. The telescopic push rod 16 simultaneously drives the arc plate 4 to move along the slide rail 21. No matter which position the arc plate 4 moves to, it can block the arc groove 7.
[0034] The above further describes the present invention with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A three-way material distribution structure, characterized by: The invention comprises a three-way shell (1), a flap (2), a flap shaft (3), a driving mechanism (8), and an arc plate (4); a feed port (5) is provided on the top of the three-way shell (1), and discharge ports (6) are provided on both sides of the bottom, and the feed port (5) and the discharge port (6) are communicated with each other; the flap (2) is arranged in the three-way shell (1), the flap shaft (3) is located between the two discharge ports (6) and close to the bottom, the bottom end of the flap (2) is fixedly connected to the flap shaft (3), and the flap shaft (3) is rotatably connected to the three-way shell (1); one side of the three-way shell (1) A circular arc groove (7) is provided; a driving mechanism (8) is located outside the three-way housing (1); a connecting portion on the side of the flap (2) passes through the circular arc groove (7) and is connected to the driving end of the driving mechanism (8); the driving mechanism (8) drives the flap (2) to rotate and adjust the discharge amount of the two discharge ports (6); the circular arc plate (4) is connected to the driving end of the driving mechanism (8); a slide rail (21) is provided on the outer peripheral side of the circular arc groove (7); the driving mechanism (8) drives the circular arc plate (4) to slide in the slide rail (21), and the circular arc plate (4) blocks the circular arc groove (7).
2. A three-way material distribution structure according to claim 1, characterized in that: Circular arc grooves (7), slide rails (21), circular arc plates (4) and driving mechanisms (8) are symmetrically arranged on both sides of the three-way housing (1); two driving mechanisms (8) respectively connected to the two sides of the flap (2) drive the flap (2) to rotate simultaneously.
3. A three-way material distribution structure according to claim 2, characterized in that: The slide rail (21) comprises an annular circumferential plate (9) and an annular retaining ring (10). The annular circumferential plate (9) is arranged on the outer peripheral side of the circular arc groove (7). The annular circumferential plate (9) is perpendicular to the side of the three-way shell (1). One end of the annular circumferential plate (9) away from the circular arc groove (7) is fixedly connected to the annular retaining ring (10). The annular retaining ring (10) is provided with an annular notch (12). The side of the three-way shell (1), the annular circumferential plate (9) and the annular retaining ring (10) form a track space (11). The circular arc plate (4) slides in the track space (11), and the connecting portion of the side of the flap (2) passes through the annular notch (12).
4. A three-way material distribution structure according to claim 3, characterized in that: At least one reinforcing rib (13) is provided between the upper and lower parts of the annular notch (12) of the annular retaining ring (10), and the reinforcing rib (13) avoids the corresponding position of the circular arc groove (7).
5. The three-way material distribution structure according to claim 1, characterized in that: The driving mechanism (8) includes a driving push rod assembly and a support seat (14), wherein the end of the driving push rod assembly is rotatably connected to the flap (2), and the end of the driving push rod assembly is rotatably connected to the arc plate (4). The support seat (14) and the three-way housing (1) are both fixed relative to the ground, and the driving push rod assembly is mounted on the support seat (14). The driving push rod assembly and the support seat (14) are rotatably connected.
6. A three-way material distribution structure according to claim 5, characterized in that: The driving push rod assembly comprises an electro-hydraulic driving device (15) and a telescopic push rod (16). The telescopic push rod (16) is movably connected to the electro-hydraulic driving device (15), and the electro-hydraulic driving device (15) is rotationally connected to the support seat (14).
7. A three-way material distribution structure according to claim 6, characterized in that: The connecting portion on the side of the flap (2) is a rotating rod (17). A circular hole is provided on the arc plate (4). The rotating rod (17) passes through the circular hole and is rotatably connected to the end of the telescopic push rod (16). The rotating rod (17) passes through the annular notch (12).
8. The three-way material distribution structure according to claim 1, characterized in that: The three-way material distribution structure further comprises a first travel switch (18), a second travel switch (19) and a rotating rod (20) arranged on the side of the three-way housing (1); the flap shaft (3) extends out of the side of the three-way housing (1); the bottom end of the rotating rod (20) is fixedly connected to the end of the flap shaft (3); and the rotation range of the rotating rod (20) that rotates following the flap shaft (3) is between the first travel switch (18) and the second travel switch (19).