Cutting device for artificial board surface film

By designing an automated cutting device and utilizing components such as an unwinding roller, a pair of conveying rollers, a tensioning roller, a transverse mechanism, a film suction sub-disc, and a film stripping sub-disc, the automated cutting of the surface film of the artificial board is achieved, which solves the problem of manual intervention in the existing technology and improves the cutting efficiency and quality.

CN223328719UActive Publication Date: 2025-09-12GUANGXI RONGXIAN HUAYANG HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202422660071.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing cutting devices are unable to realize automatic cutting of the surface film of artificial boards, resulting in low work efficiency.

Method used

A cutting device including an unwinding roller, a pair of conveying rollers, a tensioning roller, a transverse mechanism, a lifter, a film transfer plate, a film suction sub-plate and a film stripping sub-plate is designed. The automatic movement and rapid separation of the surface film of the artificial board are achieved through vacuum adsorption and an elastic piston assembly.

Benefits of technology

It realizes the automatic cutting of the surface film of artificial board, improves work efficiency, avoids manual intervention, and ensures cutting quality and speed.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223328719U_ABST
    Figure CN223328719U_ABST
Patent Text Reader

Abstract

The utility model discloses a cutting device for a surface film of an artificial board, which relates to a cutting device and comprises a frame, a cutting mechanism mounted in the frame and an unwinding roller mounted at one end of the frame. A conveying roller pair is installed on the machine frame on the side, close to the unwinding roller, of the cutting mechanism, two tensioning rollers are installed on the machine frame between the conveying roller pair and the unwinding roller, a support is installed on the machine frame on the side, away from the unwinding roller, of the cutting mechanism, a transverse moving mechanism is installed on the support, and a lifter is installed at the driving end of the transverse moving mechanism. A film moving disc is installed at the tail end of the lifter, at least two film removing sub-discs are arranged in the film moving disc, and a film sucking sub-disc is arranged between every two adjacent film removing sub-discs. The artificial board surface film cutting device solves the problem that in the prior art, the tail end of an artificial board surface film needs to be manually moved, automatic cutting of the artificial board surface film is achieved, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a cutting device, more particularly to a cutting device for a surface film of an artificial board. Background Art

[0002] In order to improve the smoothness and aesthetics of the surface of the artificial board, a special artificial board surface film is laid on the surface of the artificial board, and then hot pressing is performed by a hot press so that the artificial board surface film is tightly attached to the artificial board. The artificial board surface film is rolled when it is received, so it needs to be cut by a cutting device. The existing cutting device mainly consists of a frame, a cutting mechanism and an unwinding roller. After the unwinding roller unwinds the artificial board surface film to an appropriate length, the cutting blade of the cutting mechanism is lowered to cut the artificial board surface film. However, since the length of the artificial board is generally more than 2 meters, the artificial board surface film required to be cut is also long. Therefore, when the unwinding roller unwinds the artificial board surface film during actual operation, a worker needs to hold the artificial board surface film end and move it to the appropriate position to cut it. Although this can ensure the cutting quality, it is indeed impossible to achieve the automation of cutting, and the working efficiency is not high. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a cutting device for the surface film of artificial board in view of the deficiencies of the existing technology, thereby realizing the automation of cutting the surface film of artificial board and greatly improving the working efficiency.

[0004] The utility model describes a cutting device for the surface film of an artificial board, comprising a frame, a cutting mechanism installed in the frame, and a unwinding roller installed at one end of the frame; a conveying roller pair is installed on the frame of the cutting mechanism on the side close to the unwinding roller, two tensioning rollers are installed on the frame between the conveying roller pair and the unwinding roller, a bracket is installed on the frame of the cutting mechanism away from the unwinding roller, a transverse mechanism is installed on the bracket, a lifter is installed on the driving end of the transverse mechanism, a film transfer disk is installed at the end of the lifter, at least two film stripping sub-disks are provided in the film transfer disk, and a film suction sub-disk is provided between two adjacent film stripping sub-disks.

[0005] As a further improvement, a plurality of suction cups are installed in the film suction sub-disc; the suction cups are connected to the air path of the vacuum pump through an exhaust hose, and the end faces of the suction cups are flush with the end face of the film suction sub-disc.

[0006] As a further improvement, a plurality of piston holes are provided in the demolding sub-disk, an air supply hose is installed at the upper end of the piston hole, a positioning hole consistent with the aperture of the piston hole is provided below the piston hole, a plurality of exhaust grooves are provided on the side wall of the positioning hole, the exhaust grooves pass through the demolding sub-disk along the axial direction of the positioning hole, an elastic piston assembly extending into the positioning hole is movably installed in the piston hole, and a top block is installed at the end of the elastic piston assembly.

[0007] Furthermore, the elastic piston assembly includes a piston body and a spring; a limit block is fixedly provided on the wall of the piston hole between the two ends of the exhaust groove, the piston body is inserted into the piston hole, the piston body is fixedly connected to the top block through a connecting rod, the spring is sleeved on the connecting rod, and the two ends of the spring are respectively in contact with the limit block and the piston body.

[0008] As a further improvement, the bottom end surfaces of the film stripping sub-disc and the film absorbing sub-disc are flush.

[0009] Beneficial effects

[0010] The advantages of the present invention are:

[0011] 1. Through the design of unwinding roller, tensioning roller, conveying roller pair and film transfer disk, the automatic movement of the end of the artificial board surface film is realized, which solves the problem of manual movement of the end of the artificial board surface film in the existing technology, realizes the automation of artificial board surface film cutting, and greatly improves work efficiency.

[0012] 2. The structure of piston hole, positioning hole, exhaust groove and elastic piston assembly is adopted in the film stripping sub-plate to accelerate the separation speed of the artificial board surface film and the film transfer plate, thereby achieving rapid separation of the two and avoiding the problem that the artificial board surface film adheres to the film transfer plate and moves up with the film transfer plate BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a side structural diagram of the cutting device of the present utility model;

[0014] Figure 2 This is a schematic diagram of the bottom structure of the membrane transfer tray of the present invention;

[0015] Figure 3 This is a schematic diagram of the installation structure of the elastic piston assembly of the utility model;

[0016] Figure 4 This is a schematic diagram of the top view of the positioning hole structure of the present utility model.

[0017] Among them: 1-frame, 2-cutting mechanism, 3-unwinding roller, 4-tensioning roller, 5-transfer roller pair, 6-bracket, 7-transverse movement mechanism, 8-lifter, 9-film transfer disk, 10-artificial board surface film, 90-film stripping sub-disc, 91-film suction sub-disc, 92-suction cup, 93-top block, 94-piston hole, 95-positioning hole, 96-exhaust groove, 97-piston body, 98-connecting rod, 99-spring, 100-limit block. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the embodiments, but this does not constitute any limitation to the present invention. Any limited modifications made by anyone within the scope of the claims of the present invention are still within the scope of the claims of the present invention.

[0019] See Figures 1-4 The utility model provides a cutting device for the surface film of an artificial board, comprising a frame 1, a cutting mechanism 2 installed in the frame 1, and a reeling roller 3 installed at one end of the frame 1. A conveying roller pair 5 is installed on the frame 1 on the side of the cutting mechanism 2 close to the reeling roller 3. The conveying roller pair consists of two active rollers that rotate relative to each other, forming a conveying mechanism for the surface film 10 of the artificial board. Two tensioning rollers 4 are installed on the frame 1 between the conveying roller pair 5 and the reeling roller 3. The two tensioning rollers 4 are staggered up and down to form tension on the surface film 10 of the artificial board being conveyed, thereby reducing the risk of deviation during the conveying process. A bracket 6 is installed on the frame 1 on the side of the cutting mechanism 2 away from the reeling roller 3, and a transverse movement mechanism 7 is installed on the bracket 6. The transverse movement mechanism can use an electric slide rail to achieve transverse movement of the film transfer disk 9. The driving end of the transverse movement mechanism 7 is equipped with a lifter 8. The end of the lifter 8 is equipped with a mounting plate. Two film transfer trays 9 are mounted on the mounting plate. The two film transfer trays 9 are respectively used to absorb the two end corners of the artificial board surface film 10, achieving reliable and stable film transfer. The film transfer tray 9 is equipped with two film stripping sub-discs 90, and a film suction sub-disc 91 is located between the two film stripping sub-discs 90. The film suction sub-disc 91 and the film stripping sub-disc 90 operate at staggered times. That is, when the film suction sub-disc 91 is adsorbing the artificial board surface film 10, the film stripping sub-disc 90 is inactive. When the film suction sub-disc 91 releases its adsorption on the artificial board surface film 10, the film stripping sub-disc 90 operates, allowing the film transfer tray 9 to separate from the artificial board surface film 10 more quickly. Through the above design, the cutting device of the utility model can achieve automatic movement of the end of the artificial board surface film 10, thereby solving the problem of manually moving the end of the artificial board surface film 10 in the prior art, realizing the automation of the artificial board surface film 10 cutting and greatly improving work efficiency.

[0020] In this embodiment, the bottom end surfaces of the film stripping sub-disc 90 and the film absorbing sub-disc 91 are flush, which is conducive to better adsorption of the surface film 10 of the artificial board.

[0021] The film-absorbing sub-disc 91 has multiple suction cups 92 mounted therein. The suction cups 92 are connected to the vacuum pump air circuit via an exhaust hose, and the end faces of the suction cups 92 are flush with the end faces of the film-absorbing sub-disc 91. The film 10 on the surface of the artificial board is absorbed by evacuating the interior of the suction cups 92.

[0022] like Figure 3 and Figure 4As shown, the demolding disc 90 has multiple piston holes 94, with air supply hoses mounted at the upper ends of these holes. Below these holes are positioning holes 95 of the same diameter as the piston holes 94. The sidewalls of these positioning holes 95 are provided with multiple venting slots 96, which extend through the demolding disc 90 along the axis of the positioning holes 95. A resilient piston assembly is movably mounted within the piston holes 94, extending into the positioning holes 95. A push-up block 93 is mounted at the distal end of the resilient piston assembly. Initially, the push-up block 93 is located within the positioning holes 95 and flush with the bottom of the demolding disc 90. The portion of the resilient piston assembly located within the piston holes 94 blocks the venting slots 96. When high-pressure gas is introduced into the piston holes 94, the pressure of the gas causes the resilient piston assembly to move downward, causing the push-up block 93 to extend from the positioning holes 95, pushing downward the artificial board surface film 10 in contact with the demolding disc 9, creating a gap between the artificial board surface film 10 and the demolding disc 9. As the air is continued to be added, the elastic piston assembly continues to move downward. When the piston body 97 of the elastic piston assembly completely enters the positioning hole 95, the piston hole 94 is connected to the exhaust groove 96. At this time, the gas in the piston hole 94 can pass through the exhaust groove 96 and enter the gap, forming a blowing of the artificial board surface film 10, further accelerating the separation speed of the artificial board surface film 10 and the transfer disc 9, thereby achieving rapid separation of the two and avoiding the problem of the artificial board surface film 10 self-adhering to the transfer disc 9 and following the transfer disc 9 to move upward.

[0023] The elastic piston assembly includes a piston body 97 and a spring 99. A stopper 100 is fixed to the wall of the piston hole 94 between the two ends of the exhaust groove 96. The piston body 97 is inserted into the piston hole 94 and fixedly connected to the top block 93 via a connecting rod 98. The spring 99 is sleeved on the connecting rod 98, and the two ends of the spring 99 are respectively in contact with the stopper 100 and the piston body 97. In the initial state, the spring 99 is in a freely extended state. When the air supply to the piston hole 94 is stopped, the piston body 97 can be reset under the spring force of the spring 99, forming a seal on the exhaust groove 96, and the top block 93 can also be reset.

[0024] The operating principle of the present utility model is as follows: first, one end of the artificial board surface film 10 is sequentially passed over two tensioning rollers 4 and placed between the pair of conveyor rollers 5. Simultaneously, the end of the artificial board surface film 10 is passed through the cutting mechanism 2 and placed below the transfer plate 9. Next, the transfer plate 9 is lowered by the lifter 8, making contact with the artificial board surface film 10. The vacuum pump is activated to evacuate the suction cup 92, causing the artificial board surface film 10 to adhere to the bottom of the transfer plate 9. To facilitate the transfer plate 9's movement of the artificial board surface film 10, the transfer plate 9 is slightly raised so that the end of the artificial board surface film 10 does not contact the surface of the frame 1. Then, the unwinding roller 3, the pair of conveyor rollers 5, and the transverse mechanism 7 are simultaneously activated, moving them in a synchronized manner, to move the end of the artificial board surface film 10 to a predetermined position. The cutting mechanism 2 is then activated to cut the artificial board surface film 10. Once cutting is complete, the transverse mechanism 7 is activated again to move the artificial board surface film 10 out of the frame 1 to the storage area. When the artificial board surface film 10 is located in the placement area, the vacuuming of the suction cup 92 is stopped, and then air is supplied to the piston hole 94, so that the top block 93 is moved out of the positioning hole 95, and air is blown into the gap between the artificial board surface film 10 and the transfer plate 9, so that the artificial board surface film 10 is quickly separated from the transfer plate 9. Finally, the transfer plate 9 is reset and can be controlled again to suck the end of the artificial board surface film 10 to cut the next piece of artificial board surface film 10.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A cutting device for a surface film of an artificial board, comprising a frame (1), a cutting mechanism (2) installed in the frame (1), and a reeling roller (3) installed at one end of the frame (1); characterized in that: A pair of conveying rollers (5) is installed on the frame (1) of the cutting mechanism (2) on the side close to the unwinding roller (3), two tensioning rollers (4) are installed on the frame (1) between the pair of conveying rollers (5) and the unwinding roller (3), a bracket (6) is installed on the frame (1) of the cutting mechanism (2) on the side away from the unwinding roller (3), a transverse mechanism (7) is installed on the bracket (6), a lifter (8) is installed on the driving end of the transverse mechanism (7), a film transfer disk (9) is installed at the end of the lifter (8), at least two film stripping sub-disks (90) are provided in the film transfer disk (9), and a film suction sub-disk (91) is provided between two adjacent film stripping sub-disks (90).

2. The cutting device for the surface film of artificial board according to claim 1, characterized in that: A plurality of suction cups (92) are installed in the film suction sub-disc (91); the suction cups (92) are connected to the air path of the vacuum pump via an exhaust hose, and the end faces of the suction cups (92) are flush with the end face of the film suction sub-disc (91).

3. The cutting device for the surface film of artificial board according to claim 1, characterized in that: The demolding sub-disk (90) is provided with a plurality of piston holes (94), an air supply hose is installed at the upper end of the piston hole (94), a positioning hole (95) having the same diameter as the piston hole (94) is provided below the piston hole (94), a plurality of exhaust grooves (96) are provided on the side wall of the positioning hole (95), and the exhaust grooves (96) pass through the demolding sub-disk (90) along the axial direction of the positioning hole (95), an elastic piston assembly extending into the positioning hole (95) is movably installed in the piston hole (94), and a top block (93) is installed at the end of the elastic piston assembly.

4. The cutting device for the surface film of artificial board according to claim 3, characterized in that: The elastic piston assembly comprises a piston body (97) and a spring (99); a limit block (100) is fixedly provided on the wall of the piston hole (94) between the two ends of the exhaust groove (96); the piston body (97) is inserted into the piston hole (94); the piston body (97) is fixedly connected to the top block (93) through a connecting rod (98); the spring (99) is sleeved on the connecting rod (98), and the two ends of the spring (99) are respectively in contact with the limit block (100) and the piston body (97).

5. The cutting device for the surface film of artificial board according to claim 1, characterized in that: The bottom end surfaces of the film stripping sub-disc (90) and the film absorbing sub-disc (91) are flush.