Auxiliary yarn feeding device for weaving
By using a pressure sensor and a PLC controller in combination with an electric rod design in the wire feeding device, timely alarms are realized when the wire is broken and the wire is stuck, solving the problem of knitting machine operation errors caused by wire breakage and improving the stability and efficiency of wire feeding.
Patent Information
- Application Number
- CN202422846350.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-21
AI Technical Summary
During the wire feeding process, broken wires or the yarn balls cannot be discovered and handled in time after being drawn out, resulting in errors in the operation of the knitting machine and affecting the knitting efficiency.
A pressure sensor is used to monitor the pressure changes of the silk thread, generate an electrical signal pulse and transmit it to the PLC controller, triggering the alarm to prompt the operator, and use the electric rod to push the clamping block upward to clamp the silk thread, ensuring the reliable connection of the thread end.
The response and stability of the wire feeding device are improved to ensure the continuity and efficiency of the weaving process.
Smart Images

Figure CN223328756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weaving thread feeding, in particular to an auxiliary thread feeding device for weaving. Background Art
[0002] Cloth is a general term for all kinds of fabrics. It is a textile made from raw materials such as plant fibers, animal fibers or chemical fibers through weaving or knitting processes. In the weaving process of cloth, the silk thread needs to be fed into the weaving machine through a wire feeding device, and then the weaving machine weaves it into cloth.
[0003] During the wire feeding process, the silk threads are continuously pulled out from the ball of thread. Once the wire breaks or the ball of thread is completely pulled out, the silk threads will not be able to continue to be fed, but the downstream braiding machine is still running, resulting in braiding errors. The operator needs to find out and then re-connect the silk threads. It is also easy to find the terminal head when wiring, which seriously affects the braiding efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an auxiliary wire feeding device for weaving. When the wire breaks or the silk thread is drawn out, the pressure on the pressure sensor suddenly decreases, thereby generating an electrical signal pulse and transmitting it to the PLC controller. The PLC controller then activates the alarm to serve as a prompt so that the operator can connect the wires or replace the wire reel in time. At the same time, the electric rod is also started to push the clamping block upward to clamp the silk thread wound on the second guide roller, so that the operator can find the thread end more conveniently and continue the silk thread, which greatly improves the reaction force of the device and improves the stability and transmission efficiency of the wire feeding.
[0005] To achieve the above-mentioned purpose, an auxiliary wire feeding device for weaving is provided, comprising: a base, characterized in that the top of the base is fixedly connected to a frame, the top of the frame is fixedly connected to a main motor and an alarm, the internal top surface of the frame is rotatably connected to a screw rod and a sliding rod, and an adjustment component is provided on the screw rod and the sliding rod, and the adjustment component comprises an adjusting frame, a first guide roller, a second guide roller, a third guide roller, an electric rod, a clamping block, a front plate, a wire hole and a pressure sensor, the internal rotatable connection of the first guide roller, the second guide roller and the third guide roller of the adjusting frame, the internal bottom surface of the adjusting frame is fixedly connected to the electric rod, the top of the electric rod is fixedly connected to the clamping block, the front side wall of the adjusting frame is fixedly connected to the front plate, a wire hole is provided on the front plate, and a pressure sensor is fixedly provided inside the wire hole, and the number of the pressure sensors is provided is two, and they are symmetrically distributed inside the wire hole up and down.
[0006] According to the auxiliary wire feeding device for weaving, the screw rod and the slide rod both pass through the adjustment frame up and down and are symmetrically distributed on the left and right sides of the adjustment frame. The screw rod is threadedly connected to the adjustment frame, and the slide rod is slidably connected to the adjustment frame.
[0007] According to the auxiliary wire feeding device for weaving, the first guide roller, the second guide roller and the third guide roller are arranged in an inverted equilateral triangle, the second guide roller is located below the first guide roller and the third guide roller, and the wire hole and the first guide roller are located on the same horizontal line.
[0008] According to the auxiliary wire feeding device for weaving, a PLC controller is fixedly connected to the left side wall of the frame, the main motor, alarm, and pressure sensor are all electrically connected to the PLC controller, and the PLC controller is electrically connected to the downstream weaving machine.
[0009] According to the auxiliary thread feeding device for weaving, the bottoms of the screw rod and the slide rod are rotatably connected to the base, and the output end of the main motor is fixedly connected to the screw rod. When the main motor is started, the screw rod rotates, thereby allowing the adjustment frame to move up and down on the screw rod.
[0010] According to the auxiliary thread feeding device for weaving, the clamping block is semi-annular and located below the second guide roller. The clamping block is made of rubber. When a thread breaks, the clamping block moves upward under the action of the electric rod, clamping the thread on the surface of the second guide roller.
[0011] According to the auxiliary thread feeding device for weaving, the top of the base is rotatably connected to a thread holder, the thread holder is located in front of the frame, and the thread reel body is placed on the thread holder to provide silk thread.
[0012] Compared with the prior art, the beneficial effects of the present invention are: by setting a base, a frame, a main motor, an alarm, a screw rod, a sliding rod, an adjustment component and a PLC controller, when the wire is broken or the wire is drawn out, the pressure on the pressure sensor suddenly decreases, thereby generating an electrical signal pulse and transmitting it to the PLC controller. The PLC controller then activates the alarm to serve as a reminder so that the operator can connect the wires or replace the wire reel in time. At the same time, the electric rod is also started, pushing the card block upward to clamp the wire wrapped around the second guide roller, so that the operator can find the thread end more conveniently and continue the wire, which greatly improves the reaction force of the device and improves the stability and transmission efficiency of the wire feeding.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 This is a front view of an auxiliary thread feeding device for weaving according to the utility model;
[0016] Figure 2This is a rear view of the adjustment component of an auxiliary thread feeding device for weaving according to the present invention;
[0017] Figure 3 This is a front view of an adjustment component of an auxiliary thread feeding device for weaving according to the present invention;
[0018] Figure 4 This is a front view of an auxiliary thread feeding device for weaving according to the utility model.
[0019] In the figure: 1. Base; 2. Frame; 3. Main motor; 4. Alarm; 5. Screw; 6. Slide; 7. Adjustment assembly; 8. PLC controller; 9. Wire holder; 10. Wire reel body; 701. Adjustment frame; 702. First guide roller; 703. Second guide roller; 704. Third guide roller; 705. Electric rod; 706. Block; 707. Front plate; 708. Wire hole; 709. Pressure sensor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 4 The utility model provides a technical solution: an auxiliary wire feeding device for weaving, comprising: a base 1, the top of the base 1 is fixedly connected to a frame 2, the top of the frame 2 is fixedly connected to a main motor 3 and an alarm 4, when a wire break occurs, the alarm 4 can sound an alarm, which serves as a timely reminder, the inner top surface of the frame 2 is rotatably connected to a screw rod 5 and a slide rod 6, an adjustment component 7 is provided on the screw rod 5 and the slide rod 6, the screw rod 5 and the slide rod 6 both pass through the adjustment frame 701 up and down, and are symmetrically distributed on the left and right sides of the adjustment frame 701, the screw rod 5 is threadedly connected to the adjustment frame 701, the slide rod 6 is slidably connected to the adjustment frame 701, the bottom of the screw rod 5 and the slide rod 6 is rotatably connected to the base 1, the output end of the main motor 3 is fixedly connected to the screw rod 5, when the main motor 3 is started, the adjustment frame 701 can be moved up and down, thereby balancing the delivery of the wire.
[0022] The adjustment assembly 7 includes an adjustment frame 701, a first guide roller 702, a second guide roller 703, a third guide roller 704, an electric rod 705, a clamping block 706, a front plate 707, a wire hole 708 and a pressure sensor 709. The first guide roller 702, the second guide roller 703 and the third guide roller 704 are connected to the internal rotation of the adjustment frame 701. The inner bottom surface of the adjustment frame 701 is fixedly connected to the electric rod 705. The top of the electric rod 705 is fixedly connected to the clamping block 706. The clamping block 706 is semi-annular and is located below the second guide roller 703. The clamping block 706 is made of rubber. When the electric rod 705 is started, the clamping block 706 is pushed upward, so that the wire on the surface of the second guide roller 703 can be clamped. The adjustment frame 701 A front plate 707 is fixedly connected to the front side wall, and a wire hole 708 is provided on the front plate 707. A pressure sensor 709 is fixedly provided inside the wire hole 708. There are two pressure sensors 709, which are symmetrically distributed inside the wire hole 708 and are used to monitor the pressure of the wire on the front plate 707 when conveying the wire. The first guide roller 702, the second guide roller 703 and the third guide roller 704 are arranged in an inverted equilateral triangle, and the second guide roller 703 is located below the first guide roller 702 and the third guide roller 704. The wire hole 708 and the first guide roller 702 are located on the same horizontal line, which facilitates the wire to pass through the wire hole 708 and be wound around the surfaces of the first guide roller 702, the second guide roller 703 and the third guide roller 704 in sequence.
[0023] A PLC controller 8 is fixedly connected to the left side wall of the frame 2. The main motor 3, alarm 4, and pressure sensor 709 are all electrically connected to the PLC controller 8. The PLC controller 8 is electrically connected to the downstream weaving machine. The top of the base 1 is rotatably connected to the wire holder 9. The wire holder 9 is located in front of the frame 2, and the wire reel body 10 is placed on the wire holder 9.
[0024] Working principle: The thread end on the wire coil body 10 passes through the wire hole 708 and is wound around the surface of the first guide roller 702, the second guide roller 703 and the third guide roller 704 in sequence. When the wire is broken or the silk thread is drawn out, the pressure on the pressure sensor 709 suddenly decreases, thereby generating an electrical signal pulse and transmitting it to the PLC controller 8. The PLC controller 8 then activates the alarm 4 to serve as a prompt. At the same time, the downstream braiding machine stops working so that the operator can connect the wires or replace the wire coil in time. At the same time, the electric rod 705 is also started, pushing the 706 block upward to jam the silk thread wound on the second guide roller 703, so that the operator can find the thread end more conveniently, continue the silk thread, and then start the braiding machine.
[0025] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An auxiliary thread feeding device for weaving, comprising: The base (1) is characterized in that the top of the base (1) is fixedly connected to a frame (2), the top of the frame (2) is fixedly connected to a main motor (3) and an alarm (4), the inner top surface of the frame (2) is rotatably connected to a screw rod (5) and a slide rod (6), an adjustment component (7) is provided on the screw rod (5) and the slide rod (6), and the adjustment component (7) includes an adjustment frame (701), a first guide roller (702), a second guide roller (703), a third guide roller (704), an electric rod (705), a block (706), a front plate (707), a wire hole (708) and a pressure sensor (709), and the adjustment frame The interior of (701) is rotatably connected to a first guide roller (702), a second guide roller (703) and a third guide roller (704); the bottom surface of the interior of the adjustment frame (701) is fixedly connected to an electric rod (705); the top of the electric rod (705) is fixedly connected to a clamping block (706); the front side wall of the adjustment frame (701) is fixedly connected to a front plate (707); a wire hole (708) is provided on the front plate (707); a pressure sensor (709) is fixedly provided inside the wire hole (708); two pressure sensors (709) are provided and are symmetrically distributed inside the wire hole (708) in the upper and lower parts.
2. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: The top of the base (1) is rotatably connected to a wire seat (9), the wire seat (9) is located in front of the frame (2), and a wire reel body (10) is placed on the wire seat (9).
3. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: A PLC controller (8) is fixedly connected to the left side wall of the frame (2); the main motor (3), the alarm (4), and the pressure sensor (709) are all electrically connected to the PLC controller (8); and the PLC controller (8) is electrically connected to the downstream braiding machine.
4. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: The screw rod (5) and the slide rod (6) both pass through the adjustment frame (701) vertically and are symmetrically distributed on the left and right sides of the adjustment frame (701). The screw rod (5) is threadedly connected to the adjustment frame (701), and the slide rod (6) is slidably connected to the adjustment frame (701).
5. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: The bottoms of the screw rod (5) and the slide rod (6) are rotatably connected to the base (1), and the output end of the main motor (3) is fixedly connected to the screw rod (5).
6. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: The first guide roller (702), the second guide roller (703) and the third guide roller (704) are arranged in an inverted equilateral triangle, the second guide roller (703) is located below the first guide roller (702) and the third guide roller (704), and the wire hole (708) and the first guide roller (702) are located on the same horizontal line.
7. The auxiliary thread feeding device for weaving as claimed in claim 1, characterized in that: The clamping block (706) is semi-annular and is located below the second guide roller (703). The clamping block (706) is made of rubber.