Heat treatment equipment for metal material manufacturing

The heat treatment equipment driven by hydraulic cylinders, combined with piston blocks and spray systems, solves the problem of difficult removal of metal materials after quenching, reduces costs and quenching stress and deformation, and achieves efficient metal material processing.

CN223329352UActive Publication Date: 2025-09-12YANGZHOU XINYUAN PLATE JOINTING MASCH CO LTD
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Patent Information

Application Number
CN202422800422.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-12
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing heat treatment equipment for metal material manufacturing is inconvenient to remove the metal material after quenching and has high cost, especially because an additional motor needs to be installed to disturb the quenching medium.

Method used

Heat treatment equipment driven by hydraulic cylinders, through the design of heating box and quenching box, uses piston block and connecting pipe system to realize heating, quenching and pre-cooling of metal materials. Combined with the coordination of intermittent rack and gear, it realizes the spraying and rotation of quenching medium, reducing dependence on motors.

Benefits of technology

It realizes the convenient removal of metal materials after quenching and reduces the cost of equipment use. At the same time, it reduces quenching stress and deformation by pre-cooling, thereby improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat treatment equipment, in particular to heat treatment equipment for metal material manufacturing, which comprises a support frame, a heating box is mounted on the inner side of the support frame, a hydraulic cylinder is mounted above the support frame, a top plate is mounted at the output end of the hydraulic cylinder, and a storage plate is mounted below the top plate. And piston blocks are arranged at the two ends of the storage plate, a quenching box is arranged below the heating box, a connecting box and a connecting pipe are arranged in the quenching box, and a connecting pipe is installed on the trolley on the top plate. According to the quenching device, quenched metal materials can be conveniently placed and taken, the stress during quenching can be reduced through pre-cooling, quenching media in the quenching box can be disturbed, the problem that in the prior art, the quenching media can only be disturbed in the mode that a motor needs to be additionally installed is solved, and therefore the use cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat treatment equipment, and in particular relates to heat treatment equipment for metal material manufacturing. Background Art

[0002] Heat treatment generally does not change the shape and overall chemical composition of the workpiece, but rather imparts or improves the performance of the workpiece by changing the microstructure inside the workpiece or the chemical composition of the workpiece surface.

[0003] In the Chinese patent publication number CN218755885U, a heat treatment device for metal material manufacturing is mentioned. The following scheme is proposed, which includes a bottom plate, two symmetrically arranged connecting plates are fixedly installed on the top of the bottom plate, the top of the two connecting plates is fixedly installed with the same top plate, the top of the top plate is fixedly installed with a push rod motor, the sides of the two connecting plates close to each other are fixedly installed with connecting blocks, the sides of the two connecting blocks close to each other are fixedly installed with the same heating box, a heater is fixedly installed on the output shaft of the push rod motor, the heater extends into the heating box, and a quenching box is fixedly installed on the top of the bottom plate. The rotation of the rotating column can drive the gear to rotate, the rotation of the gear can drive the rotating rod to rotate, and the rotation of the rotating column and the rotating rod can drive the stirring blade to rotate, so that the metal material and the quenching medium can be well mixed, so that the metal material can be well quenched;

[0004] Although the above-mentioned equipment can disturb the quenching medium to better quench the metal material when in use, it is inconvenient to remove the metal material after quenching, and the use of a servo motor to drive the stirring blade to rotate will increase its use cost. Utility Model Content

[0005] The purpose of the utility model is to provide a heat treatment device for metal material manufacturing to solve the problems existing in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A heat treatment equipment for metal material manufacturing, comprising a support frame, a heating box is installed on the inner side of the support frame, a hydraulic cylinder is installed above the support frame, a top plate is installed at the output end of the hydraulic cylinder, a storage plate is installed below the top plate, piston blocks are provided at both ends of the storage plate, a quenching box is provided below the heating box, a connecting box and a connecting pipe are provided inside the quenching box, and a connecting pipe is installed on the top plate; the heating box is used to heat metal materials, the storage plate is used to carry metal materials, the piston block is used to compress the quenching medium inside the quenching box, the connecting box cooperates with the connecting pipe to spray quenching medium to pre-cool the metal material, and the connecting pipe is used to drive the gap of the connecting pipe to swing back and forth.

[0008] Preferably, both ends of the storage plate are fixedly connected to heat insulation plates, the top end of the heat insulation plate is fixedly connected to the top plate, and both ends of the top plate are fixedly connected to connecting frames.

[0009] Preferably, the connecting frames are located at both ends of the storage plate, the piston block is fixedly connected to the bottom of the connecting frames, and a rubber ring surrounds the periphery of the piston block.

[0010] Preferably, an electric heating tube is installed on the inner side of the heating box, and through grooves are opened on both sides of the heating box, and the through grooves are used to cooperate with intermittent racks.

[0011] Preferably, a partition is installed inside the quenching box, the partition is provided with evenly arranged through holes, both sides of the quenching box are fixedly connected with receiving blocks, and both ends of the connecting pipe are fixedly connected with linkage shafts.

[0012] Preferably, the connecting pipe is rotatably connected to the interior of the receiving block via a linkage shaft, one end of the connecting box is connected to the connecting pipe, and the other end of the connecting pipe is connected to the connecting pipe.

[0013] Preferably: one side of the connecting pipe is installed with evenly arranged nozzles, one end of the linkage shaft is penetrated and fixed with a gear, the gear cooperates with an intermittent rack, one side of the gear is connected to a torsion spring, and the other end of the torsion spring is connected to a receiving block.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model uses the hydraulic cylinder to operate so that the metal objects placed on the storage plate can be heated inside the heating box and then enter the quenching box for quenching, so that the quenched metal materials can be easily taken out by reversing the hydraulic cylinder.

[0016] 2. The utility model provides a piston block which, after entering the quenching box, can squeeze the quenching medium in the quenching box and then spray it out from the nozzle to pre-cool the metal material entering the quenching box. This not only reduces the stress during quenching by pre-cooling, but also disturbs the quenching medium in the quenching box, solving the problem that the existing technology requires an additional motor to disturb the quenching medium, thereby reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of the entire utility model;

[0018] Figure 2 This is a structural diagram of the heating box of the utility model;

[0019] Figure 3This is a structural diagram of the storage plate of the utility model;

[0020] Figure 4 This is a schematic diagram of the internal structure of the quenching box of the utility model;

[0021] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of the middle part.

[0022] In the figure: 1. Support frame; 2. Hydraulic cylinder; 3. Heating box; 4. Electric heating tube; 5. Through groove; 6. Storage plate; 7. Top plate; 8. Heat insulation plate; 9. Connecting frame; 10. Piston block; 11. Rubber ring; 12. Intermittent rack; 13. Quenching box; 14. Partition; 15. Through hole; 16. Connecting box; 17. Connecting pipe; 18. Receiver block; 19. Connecting pipe; 20. Nozzle; 21. Linkage shaft; 22. Gear; 23. Torsion spring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Reference Figure 1-Figure 5 As shown, the utility model provides a heat treatment equipment for metal material manufacturing, including a support frame 1, a heating box 3 is installed on the inner side of the support frame 1, a hydraulic cylinder 2 is installed above the support frame 1, a top plate 7 is installed on the output end of the hydraulic cylinder 2, a storage plate 6 is installed below the top plate 7, and piston blocks 10 are provided at both ends of the storage plate 6. A quenching box 13 is provided below the heating box 3, a connecting box 16 and a connecting pipe 19 are provided inside the quenching box 13, and a connecting pipe 17 is installed on the top plate 7.

[0025] The heating box 3 is used to heat the metal material, the storage plate 6 is used to support the metal material, the piston block 10 is used to compress the quenching medium inside the quenching box 13, the connecting box 16 cooperates with the connecting pipe 19 to spray the quenching medium to pre-cool the metal material, and the connecting pipe 17 is used to drive the connecting pipe 19 to swing back and forth.

[0026] In a further embodiment, both ends of the storage plate 6 are fixedly connected to the heat insulation plate 8 , the top end of the heat insulation plate 8 is fixedly connected to the top plate 7 , and both ends of the top plate 7 are fixedly connected to the connecting frames 9 .

[0027] In this embodiment, the length of the heat insulation board 8 is greater than the radiation range of the electric heating tube 4, thereby preventing heat from escaping to the connecting frame 9; the gap between the heat insulation board 8 and the connecting frame 9 can be used for the insertion of the partition 14.

[0028] In a further embodiment, the connecting frames 9 are located at both ends of the storage plate 6 , the piston block 10 is fixedly connected below the connecting frames 9 , and a rubber ring 11 surrounds the outer periphery of the piston block 10 .

[0029] In this embodiment, when the outer periphery of the rubber ring 11 enters the interior of the quenching box 13, it can fit into the gap between the partition 14 and the inner wall of the quenching box 13, thereby squeezing the quenching medium below, so that the quenching medium can pass through the connecting box 16 and the connecting pipe 17 into the interior of the connecting pipe 19 and be quickly sprayed out from the nozzle 20.

[0030] In a further embodiment, an electric heating tube 4 is installed on the inner side of the heating box 3 , and through grooves 5 are opened on both sides of the heating box 3 , and the through grooves 5 are used to cooperate with the intermittent racks 12 .

[0031] In this embodiment, the through slot 5 is used for the intermittent rack 12 to pass through during the continuous downward movement of the top plate 7.

[0032] In a further embodiment, a partition 14 is installed inside the quenching box 13, and the partition 14 is provided with evenly arranged through holes 15. The two sides of the quenching box 13 are fixedly connected with receiving blocks 18, and the two ends of the connecting pipe 19 are fixedly connected with linkage shafts 21.

[0033] In this embodiment, the interior of the quenching box 13 is divided into three areas by the partition 14, and the three areas are connected by the through hole 15. The left and right areas are the areas where the piston block 10 enters; the through hole 15 is opened at a rotation position higher in the middle of the partition 14, so when the piston block 10 reaches the top of the connecting box 16, the quenching medium can be compressed, and when the piston block 10 leaves, the quenching medium above the piston block 10 can be replenished to the top of the connecting box 16.

[0034] In a further embodiment, the connecting pipe 19 is rotatably connected to the inside of the receiving block 18 through a linkage shaft 21 , one end of the connecting box 16 is connected to the connecting pipe 17 , and the other end of the connecting pipe 17 is connected to the connecting pipe 19 .

[0035] In this embodiment, the outer side of the quenching box 13 is provided with an inlet and outlet port for replacing the quenching medium inside the quenching box 13 .

[0036] In a further embodiment, one side of the connecting pipe 19 is installed with evenly arranged nozzles 20, one end of the linkage shaft 21 is fixed with a gear 22, the gear 22 cooperates with the intermittent rack 12, one side of the gear 22 is connected to a torsion spring 23, and the other end of the torsion spring 23 is connected to the receiving block 18.

[0037] In this embodiment, the intermittent rack 12 is composed of short racks and connecting blocks arranged at intervals. Therefore, when the short rack is engaged with the gear 22, the gear 22 will rotate with the linkage shaft 21 and the connecting tube 19, while the connecting block cannot be engaged with the gear 22. Under the rebound of the torsion spring 23, the linkage shaft 21, gear 22 and the connecting tube 19 can be rotated back and forth.

[0038] The working principle of this utility model is as follows:

[0039] After the metal material is placed on the storage plate 6, the hydraulic cylinder 2 can be operated to move the top plate 7 with the storage plate 6 and the heat insulation plate 8 downward until the top plate 7 reaches the upper end of the heating box 3. The hydraulic cylinder 2 stops operating, and then the electric heating tube 4 is operated to heat the metal material placed on the storage plate 6. After heating for a certain period of time, the operation of the electric heating tube 4 can be paused and the hydraulic cylinder 2 can be restarted to move the top plate 7 with the storage plate 6 further downward until the top plate 7 reaches the upper end of the quenching box 13. The hydraulic cylinder 2 stops operating, and the metal material can be quenched. After the treatment is completed, the hydraulic cylinder 2 can be started again to move the top plate 7 with the storage plate 6 upward until the storage plate 6 leaves the interior of the heating box 3, thereby facilitating the removal of the quenched metal material.

[0040] When the top plate 7 reaches the upper end of the heating box 3, the insulation plate 8 will block part of the temperature to make the heating more concentrated, and at this time the piston block 10 and the rubber ring 11 will reach the inside of the quenching box 13 and be located on one side of the partition 14. In addition, at this time, one end of the intermittent rack 12 will also contact the gear 22. As the heating ends, the top plate 7 continues to move downward, causing the piston block 10 and the rubber ring 11 to compress the quenching medium on one side of the partition 14 and above the connecting box 16, and causing the quenching medium to be quickly ejected from the nozzle 20 through the connecting pipe 17 and the connecting pipe 19. During the ejection, due to the contact and intermittent engagement of the intermittent rack 12 and the gear 22, the connecting pipe 19 rotates back and forth around the linkage shaft 21. Therefore, not only can the metal material be sprayed with the quenching medium when it enters the interior of the quenching box 13, thereby pre-cooling the metal material, and then completely immersed in the quenching medium inside the quenching box 13, thereby reducing quenching stress and deformation.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for metal material manufacturing, comprising a support frame (1), characterized in that: A heating box (3) is installed on the inner side of the support frame (1), a hydraulic cylinder (2) is installed above the support frame (1), a top plate (7) is installed at the output end of the hydraulic cylinder (2), a storage plate (6) is installed below the top plate (7), piston blocks (10) are provided at both ends of the storage plate (6), a quenching box (13) is provided below the heating box (3), a connecting box (16) and a connecting pipe (19) are provided inside the quenching box (13), and a connecting pipe (17) is installed on the top plate (7); The heating box (3) is used to heat the metal material, the storage plate (6) is used to carry the metal material, the piston block (10) is used to compress the quenching medium inside the quenching box (13), the connecting box (16) cooperates with the connecting pipe (19) to spray the quenching medium to pre-cool the metal material, and the connecting pipe (17) is used to drive the gap of the connecting pipe (19) to swing back and forth.

2. The heat treatment equipment for metal material manufacturing according to claim 1, characterized in that: Both ends of the storage plate (6) are fixedly connected to heat insulation plates (8), the top end of the heat insulation plate (8) is fixedly connected to the top plate (7), and both ends of the top plate (7) are fixedly connected to connecting frames (9).

3. The heat treatment equipment for metal material manufacturing according to claim 2, characterized in that: The connecting frame (9) is located at both ends of the storage plate (6), the piston block (10) is fixedly connected below the connecting frame (9), and a rubber ring (11) surrounds the periphery of the piston block (10).

4. The heat treatment equipment for metal material manufacturing according to claim 1, characterized in that: An electric heating tube (4) is installed on the inner side of the heating box (3), and through grooves (5) are provided on both sides of the heating box (3), and the through grooves (5) are used to cooperate with the intermittent racks (12).

5. The heat treatment equipment for metal material manufacturing according to claim 1, characterized in that: A partition (14) is installed inside the quenching box (13), and the partition (14) is provided with evenly distributed through holes (15). Both sides of the quenching box (13) are fixedly connected with receiving blocks (18), and both ends of the connecting pipe (19) are fixedly connected with linkage shafts (21).

6. The heat treatment equipment for metal material manufacturing according to claim 5, characterized in that: The connecting pipe (19) is rotatably connected to the interior of the receiving block (18) via a linkage shaft (21); one end of the connecting box (16) is connected to the connecting pipe (17); and the other end of the connecting pipe (17) is connected to the connecting pipe (19).

7. The heat treatment equipment for metal material manufacturing according to claim 6, characterized in that: One side of the connecting pipe (19) is equipped with uniformly distributed nozzles (20); one end of the linkage shaft (21) is penetrated and fixed with a gear (22); the gear (22) cooperates with the intermittent rack (12); one side of the gear (22) is connected to a torsion spring (23); the other end of the torsion spring (23) is connected to the receiving block (18).

Citation Information

Patent Citations

  • Heat treatment equipment for metal material manufacturing

    CN218755885U