Wind power generation concrete tower mounting device

Through the design of the upper and lower retaining rings, the tower is automatically straightened using the winch and reel system. Combined with the fixing bolts and the base structure, the difficult problems of tower straightening and docking are solved, and safety and efficiency are improved.

CN223330711UActive Publication Date: 2025-09-12CHINA CONSTR SECOND ENG BUREAU LTD
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Patent Information

Application Number
CN202423042575.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-09-12
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the prior art, the straightening and docking of wind turbine towers is difficult to operate and is prone to safety accidents.

Method used

The upper and lower clamping rings are designed, and the winch and reel system is used to achieve automatic righting and alignment of the tower. Combined with the fixing bolts and the base structure, the tower is accurately positioned and fixed.

Benefits of technology

Automatic alignment and fixation of the tower are achieved, which reduces manual operations and improves safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wind power generation concrete tower drum installation device, which relates to the technical field of wind power generation concrete tower drum installation and comprises a lower clamping ring embedded at the top end of the surface of a lower-layer tower drum and an upper clamping ring embedded at the bottom end of the surface of an upper-layer tower drum. The end face of the upper clamping ring and the end face of the lower clamping ring are provided with a plurality of installation holes which are the same in number and distributed in an annular array mode, clamping bases are installed at the positions, located on several of the installation holes, of the surfaces of the upper clamping ring and the lower clamping ring, and a twisted rope on a winch on the upper clamping base of the lower clamping ring is connected with a reel on the upper clamping base of the upper clamping ring. The upper clamping ring can be pulled to be automatically straightened by rotating and winding the twisted rope through the winch without manual operation, and the upper clamping ring and the lower clamping ring can be directly and automatically aligned and straightened, so that the safety of personnel is conveniently ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine generator concrete tower installation, in particular to a wind turbine generator concrete tower installation device. Background Art

[0002] A wind turbine tower is a tower for wind power generation. It mainly plays a supporting role in a wind turbine generator set and absorbs the vibration of the set. The tower is commonly formed by pouring concrete, and during installation, equipment assistance personnel are required to install and align the tower.

[0003] For example, a wind turbine tower installation auxiliary device, with publication number CN214616878U, is provided with a circular base formed by two semicircular rings, a locking mechanism, a second automatic telescopic rod and a U-shaped clamping block thereon, so as to facilitate locking the circular base formed by the two semicircular rings, and then the automatic telescopic rod works to clamp the clamping block tightly against the bolt of the tower door to be fixed, and by providing a limit ring, the tower body is effectively fixed, and by providing a first automatic telescopic rod and an arc-shaped positioning block thereon, when the tower is straightened, the first automatic telescopic rod pushes the positioning block to push the bolt hole at the bottom end of the tower to just above the bolt of the tower door, saving time and effort in the process.

[0004] However, the existing technology is used to align the bolt holes at the butt ends of two adjacent tower sections by pushing the tower to move after the tower is straightened. During the straightening of the tower, it is still necessary to use relevant lifting equipment and cooperate with personnel to manually straighten the tower. That is, the operation during the straightening process is difficult and prone to safety accidents. Utility Model Content

[0005] The purpose of the utility model is to solve the problems existing in the prior art and to propose a wind power generation concrete tower installation device.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A wind power generation concrete tower installation device includes a lower clamping ring for being embedded in the top end of the lower tower surface and an upper clamping ring for being embedded in the bottom end of the upper tower surface. The end faces of the upper and lower clamping rings are provided with a plurality of mounting holes of the same number and distributed in a circular array. The surfaces of the upper and lower clamping rings are both provided with clamping seats at the positions of several of the mounting holes. A winch is installed on the surface of the clamping seat on the lower clamping ring, and a winding shaft is installed on the surface of the clamping seat on the upper clamping ring. In the two clamping seats aligned on the upper and lower clamping rings, the free end of the known hinge rope wound on the winch on one of the clamping seats is connected to the winding shaft on the other clamping seat.

[0008] Preferably, the base is located at the opposite end faces of the upper and lower clamping rings and the base surface is rotatably connected to an external threaded ring threadedly connected to the mounting hole. The base surface is rotatably connected to a limit block clamped to the end face of the external threaded ring through a retaining spring.

[0009] Preferably, the external thread ring is connected to the internal thread with a fixing bolt, the head of the fixing bolt is located outside the mounting hole, the end face of the stud part is fixedly connected to a plug post, and the plug post is plugged into the inner wall of the mounting hole that is aligned with the mounting hole.

[0010] Preferably, a side plate is installed on the surface of the base, the height direction of the side plate is parallel to the center line of the mounting hole, and the side plate is gap-matched with the outer sides of the upper and lower clamping rings.

[0011] Preferably, guide rods are provided through the upper and lower positions of the two vertical sides of the side panel, and a screw rod is provided between the two guide rods provided on the same side and passes through the side panel, and an anti-slip bar is provided between the two guide rods and the screw rod provided on the same side and the side panel and the mounting hole.

[0012] Preferably, the anti-slip rod is fixedly connected to the end face of the screw rod and is used to clamp the outer edges of the upper and lower clamping rings.

[0013] Preferably, the side surface of the side plate is rotatably connected to a worm wheel threadedly connected to the lead screw, and the side surface of the side plate is penetrated and rotatably connected to a worm screw meshing with two worm wheels.

[0014] Compared with the prior art, the advantages and positive effects of the present invention are:

[0015] 1. In the utility model, the twisted rope on the winch on the upper base of the lower clamping ring is connected to the winding shaft on the upper base of the upper clamping ring. The twisted rope can be wound up by rotating the winch to pull the upper clamping ring for automatic straightening. There is no need for manual participation in straightening the upper tower, and the upper and lower clamping rings can be automatically aligned and straightened directly, which is convenient for ensuring personnel safety.

[0016] 2. In the present invention, the fixing bolt on the lower snap ring is rotated to make it rise in the mounting hole on the lower snap ring until the pin at its head is inserted into the corresponding mounting hole in the upper snap ring, thereby achieving preliminary alignment of the positions of the upper snap ring and the lower snap ring. This facilitates personnel to ensure that the relative positions of the upper snap ring and the lower snap ring are fixed when using bolts to connect the aligned mounting holes on the upper snap ring and the lower snap ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a wind power generation concrete tower installation device proposed in the utility model;

[0018] Figure 2 This is a partial structural diagram of a lower clamping ring of a wind power generation concrete tower installation device proposed in the utility model;

[0019] Figure 3 This is a partial structural diagram of a clamping ring on a wind power concrete tower installation device proposed in the utility model;

[0020] Figure 4 The utility model provides a structural schematic diagram of a clamping seat of a wind power generation concrete tower installation device.

[0021] Legend: 1. Upper retaining ring; 2. Lower retaining ring; 3. Clamping seat; 4. Fixing bolt; 5. External threaded ring; 6. Side plate; 7. Guide rod; 8. Screw rod; 9. Worm gear; 10. Worm; 11. Winch; 12. Plug column; 13. Anti-slip rod; 14. Winding spool; 15. Mounting hole; 16. Limit block. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] like Figure 1-4 As shown:

[0025] A wind power generation concrete tower installation device includes a lower clamping ring 2 for being embedded in the top end of the lower tower surface and an upper clamping ring 1 for being embedded in the bottom end of the upper tower surface. The end faces of the upper clamping ring 1 and the lower clamping ring 2 are provided with a plurality of mounting holes 15 of the same number and distributed in a circular array. In actual use, the upper clamping ring 1 and the lower clamping ring 2 are respectively embedded in the bottom end of the upper tower surface and the top end of the lower tower surface, and after straightening, the mounting holes 15 on the upper clamping ring 1 and the lower clamping ring 2 are connected with bolts to achieve fixation. The surfaces of the upper clamping ring 1 and the lower clamping ring 2 are both installed with clamping seats 3 at the positions of several mounting holes 15. The surface of the clamping seat 3 on the lower clamping ring 2 is installed with a winch 11, and the surface of the clamping seat 3 on the upper clamping ring 1 is installed with a winding shaft 14. The two clamping seats 3 aligned with each other on the upper clamping ring 1 and the lower clamping ring 2 are In the embodiment, the free end of the known hinge rope wound on the winch 11 on one of the brackets 3 is connected to the winding shaft 14 on the other bracket 3. After the lower tower is fixed, when hoisting the upper tower, the bracket 3 is first installed at the mounting holes 15 of the upper clamping ring 1 and the lower clamping ring 2, and the winch 11 is driven to rotate by installing a servo motor of the prior art on the bracket 3 on the lower clamping ring 2, so that the rope on the winch 11 can be released and wound. Therefore, after the upper tower is hoisted, the rope on the winch 11 is connected to the winding shaft 14 on the bracket 3 on the upper clamping ring 1 through the rotation of the winch 11 to pull the upper clamping ring 1 to automatically straighten it, without manual participation in straightening the upper tower, and the upper clamping ring 1 and the lower clamping ring 2 can be automatically aligned and straightened directly, so as to ensure the safety of personnel.

[0026] Further: the base 3 is located at the opposite end faces of the upper clamping ring 1 and the lower clamping ring 2, and the surface of the base 3 is rotatably connected with an external threaded ring 5 threadedly connected to the mounting hole 15. The surface of the base 3 is rotatably connected with a limit block 16 clamped with the end face of the external threaded ring 5 through a retaining spring. The base 3 can be fixed at the mounting hole 15 by rotating the external threaded ring 5 and threading it with the mounting hole 15. The internal thread of the external threaded ring 5 is connected with a fixing bolt 4. The head of the fixing bolt 4 is located outside the mounting hole 15, and the end face of the stud is fixedly connected with a plug 12. The plug 12 is plugged into the inner wall of the relatively aligned mounting hole 15, and the upper clamping ring 1 is aligned with the lower clamping ring 2. Then, by rotating the fixing bolt 4, the fixing bolt 4 on the lower snap ring 2 rises in the mounting hole 15 by rotation until the pin 12 at its head is inserted into the corresponding mounting hole 15 in the upper snap ring 1, or by rotating the fixing bolt 4, the fixing bolt 4 on the upper snap ring 1 descends in the mounting hole 15 by rotation until the pin 12 at its head is inserted into the corresponding mounting hole 15 in the lower snap ring 2, so that the positions of the upper snap ring 1 and the lower snap ring 2 can be initially aligned, which is convenient for personnel to ensure that the relative positions of the upper snap ring 1 and the lower snap ring 2 are fixed when using bolts to connect the aligned mounting holes 15 on the upper snap ring 1 and the lower snap ring 2.

[0027] Further: the surface of the card seat 3 is installed with a side plate 6, the height direction of the side plate 6 is parallel to the center line of the mounting hole 15, and the side plate 6 is clearance-matched with the outer edges of the upper and lower snap rings 1 and the lower snap ring 2. The upper and lower positions of the two vertical sides of the side plate 6 are penetrated by guide rods 7, and a screw rod 8 is provided between the two guide rods 7 set on the same side, and the two guide rods 7 and the screw rod 8 set through the side plate 6 are provided. An anti-slip rod 13 is provided between the two guide rods 7 and the screw rod 8 set on the same side. The anti-slip rod 13 is fixedly connected to the end face of the screw rod 8 and is used to clamp the outer edges of the upper and lower snap rings 1 and the lower snap ring 2. The side of the side plate 6 is rotatably connected to a worm threadedly connected to the screw rod 8 The wheel 9 and the side of the side plate 6 are rotatably connected with a worm 10 that is meshed with the two worm wheels 9. When in use, the meshed worm wheel 9 can be rotated by rotating the worm 10. The worm wheel 9 is threadedly connected to the screw rod 8, and the anti-slip bar 13 fixed to the screw rod 8 will not rotate due to the action of the two guide rods 7 that pass through the side plate 6. Therefore, the fixed connection between the screw rod 8 and the non-rotating anti-slip bar 13 will cause the screw rod 8 to not rotate. Therefore, when the worm wheel 9 rotates, the screw rod 8 will drive the anti-slip bar 13 to move, and the two anti-slip bars 13 on the side plate 6 are used to move and clamp the outer edge of the upper clamping ring 1 or the lower clamping ring 2 with different curvatures.

[0028] Working principle: when in use, the upper clamping ring 1 and the lower clamping ring 2 are respectively embedded and installed at the bottom end of the upper tower surface and the top end of the lower tower surface, and then the base 3 with the winch 11 is installed at the mounting hole 15 on the lower clamping ring 2, and the base 3 with the winding shaft 14 is installed at the mounting hole 15 on the upper clamping ring 1. The rope wound on the winch 11 is released to a certain length and fastened to the winding shaft 14 on the corresponding base 3 on the upper clamping ring 1. The winch 11 is used to rotate and rewind the rope to pull the corresponding base 3 on the upper clamping ring 1 to move, and the work can be completed. Now the upper retaining ring 1 and the lower retaining ring 2 are automatically straightened and aligned. After alignment, the fixing bolt 4 is rotated to ensure that the fixing bolt 4 on the lower retaining ring 2 rises in the mounting hole 15 by rotation until the plug column 12 at its head is inserted into the corresponding mounting hole 15 in the upper retaining ring 1. Then the personnel remove one group of corresponding brackets 3 and use bolts to connect the mounting holes 15 connected to this group of brackets 3 to achieve complete fixation. Similarly, the brackets 3 in other positions are removed one by one and the corresponding mounting holes 15 on the upper retaining ring 1 and the lower retaining ring 2 are connected with bolts.

[0029] The wiring diagram of the motor in this utility model is common knowledge in the field, and its operating principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the motor will not be explained in detail. The above description is only a preferred embodiment of the utility model and does not limit the utility model in any other form. Any person skilled in the art may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made in accordance with the technical essence of the utility model without departing from the content of the technical solution of the utility model shall still fall within the scope of protection of the technical solution of the utility model.

Claims

1. A wind power generation concrete tower installation device, characterized by: The invention comprises a lower clamping ring (2) for being embedded in the top end of the surface of the lower tower and an upper clamping ring (1) for being embedded in the bottom end of the surface of the upper tower. The end surfaces of the upper clamping ring (1) and the lower clamping ring (2) are provided with a plurality of mounting holes (15) of the same number and distributed in a circular array. The surfaces of the upper clamping ring (1) and the lower clamping ring (2) are both provided with a clamping seat (3) at the positions of several mounting holes (15). A winch (11) is installed on the surface of the clamping seat (3) on the lower clamping ring (2), and a winding shaft (14) is installed on the surface of the clamping seat (3) on the upper clamping ring (1). Of the two clamping seats (3) aligned on the upper clamping ring (1) and the lower clamping ring (2), the free end of a known hinge rope wound on the winch (11) on one clamping seat (3) is connected to the winding shaft (14) on the other clamping seat (3).

2. The wind power generation concrete tower installation device according to claim 1, characterized in that: The clamping seat (3) is located at the opposite end faces of the upper clamping ring (1) and the lower clamping ring (2), and the surface of the clamping seat (3) is rotatably connected to an external threaded ring (5) threadedly connected to the mounting hole (15). The surface of the clamping seat (3) is rotatably connected to a limit block (16) clamped to the end face of the external threaded ring (5) via a retaining spring.

3. The wind power generation concrete tower installation device according to claim 2, characterized in that: The external thread ring (5) is internally threadedly connected to a fixing bolt (4), the head of the fixing bolt (4) is located outside the mounting hole (15), and the end face of the stud portion is fixedly connected to an insertion column (12), and the insertion column (12) is plugged into the inner wall of the mounting hole (15) that is aligned with the fixing bolt (4).

4. The wind power generation concrete tower installation device according to claim 1, characterized in that: A side plate (6) is installed on the surface of the card seat (3). The height direction of the side plate (6) is parallel to the center line of the mounting hole (15), and the side plate (6) is gap-matched with the outer edges of the upper clamping ring (1) and the lower clamping ring (2).

5. The wind power generation concrete tower installation device according to claim 4, characterized in that: Guide rods (7) are provided at upper and lower positions on both vertical sides of the side panels (6), and a screw rod (8) provided through the side panels (6) is provided between the two guide rods (7) provided on the same side, and an anti-slip rod (13) is provided between the two guide rods (7) and the screw rod (8) provided on the same side and located between the side panels (6) and the mounting hole (15).

6. The wind power generation concrete tower installation device according to claim 5, characterized in that: The anti-slip rod (13) is fixedly connected to the end face of the screw rod (8) and is used to clamp the outer sides of the upper clamping ring (1) and the lower clamping ring (2).

7. The wind power generation concrete tower installation device according to claim 5, characterized in that: The side of the side plate (6) is rotatably connected to a worm wheel (9) threadedly connected to the screw rod (8), and the side of the side plate (6) is penetrated and rotatably connected to a worm wheel (10) meshing with the two worm wheels (9).