Multi-layer disc type air cooling line

Through the design of multi-layer disc air cooling line, using multi-layer mesh belt conveyor rack and bellows filter plate, the problems of low traditional cooling efficiency and food contamination are solved, and efficient and clean food cooling effect is achieved.

CN223332012UActive Publication Date: 2025-09-12JIANGSU KANGWEIJIA FOOD CO LTD
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Patent Information

Application Number
CN202422487182.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-12
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Traditional food cooling methods are inefficient and easily affected by environmental factors. Single-layer conveyor belt fans have slow cooling speeds and can easily lead to food contamination.

Method used

It adopts a multi-layer disc-type air cooling line structure, including a multi-layer mesh belt conveyor and a bellows, combined with an exhaust fan, filter plate and water-proof chamber design to achieve multi-layer air cooling and dust filtration to avoid food contamination.

Benefits of technology

It improves food cooling efficiency, reduces dust pollution, and enhances airflow utilization and food drying effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223332012U_ABST
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Abstract

The utility model discloses a multilayer disc type air cooling line, which belongs to the field of air cooling lines and comprises a mounting frame, a bottom plate is fixedly connected to the bottom of the mounting frame, and a cooling component is movably mounted on the mounting frame. The cooling assembly comprises a first mesh belt conveying frame, a second mesh belt conveying frame, a third mesh belt conveying frame, a fourth mesh belt conveying frame, an air bellow, an exhaust fan, a filter plate, a water separation bin and a water gathering bin, and the cooling process is prolonged through the arranged cooling assembly, the first mesh belt conveying frame, the second mesh belt conveying frame, the third mesh belt conveying frame and the fourth mesh belt conveying frame; external airflow in the air bellow is filtered and intercepted through a filter plate, the situation that a large number of impurities such as dust contaminate food and pollute the food is avoided, the air bellow discharges the airflow in a concentrated mode through an exhaust pipe, the utilization rate of the airflow is conveniently increased, and dripping water on the bottom face of the conveying frame is conveniently intercepted through a water separation bin and a water collection bin; and water drops gathered by hot air are prevented from dripping downwards to wet food.
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Description

Technical Field

[0001] The utility model relates to the field of air-cooling wires, in particular to a multi-layer disc-type air-cooling wire. Background Art

[0002] Traditional food cooling methods typically use natural cooling or simple air cooling equipment, which has low cooling efficiency and is easily affected by environmental factors. For example, the Chinese utility model patent with publication number CN217117441U discloses a rice noodle air-cooling production line. This utility model uses a fan to blow air on the rice noodles to cool them, thereby improving the cooling efficiency of the rice noodles.

[0003] However, the fan on the single-layer conveyor belt has a slow cooling speed for food, and the fan uses the surrounding air flow to cool the food. When there is a lot of dust in the surrounding air flow, the fan will cool the food and blow a large amount of dust onto the food, causing the food to be contaminated. Therefore, improvement is needed. Utility Model Content

[0004] The main purpose of the utility model is to provide a multi-layer disc-type air cooling line, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A multi-layer disc-type air cooling line comprises a mounting frame, the bottom position of the mounting frame is fixedly connected to a base plate, a cooling assembly is movably mounted on the mounting frame, the cooling assembly comprises a No. 1 mesh belt conveyor frame, a No. 2 mesh belt conveyor frame, a No. 3 mesh belt conveyor frame, a No. 4 mesh belt conveyor frame, a bellows, an exhaust fan, a filter plate, a water isolation bin and a water collection bin, the No. 1 mesh belt conveyor frame, the No. 2 mesh belt conveyor frame, the No. 3 mesh belt conveyor frame and the No. 4 mesh belt conveyor frame are movably connected in the mounting frame, the bellows is fixedly connected to positions on both sides of the mounting frame, the exhaust fan is movably connected in the bellows, the filter plate is movably connected in the bellows and is located above the exhaust fan, the water isolation bin and the water collection bin are fixedly connected to the bottom positions of the No. 1 mesh belt conveyor frame, the No. 2 mesh belt conveyor frame, the No. 3 mesh belt conveyor frame and the No. 4 mesh belt conveyor frame, and the water isolation bin and the water collection bin are connected to each other.

[0007] Preferably, the No. 2 mesh belt conveyor frame is located below the No. 1 mesh belt conveyor frame, the No. 3 mesh belt conveyor frame is located below the No. 2 mesh belt conveyor frame, and the No. 4 mesh belt conveyor frame is located below the No. 3 mesh belt conveyor frame.

[0008] Preferably, the cooling assembly further includes a stepper motor, and the stepper motor is fixedly connected to the side positions of the No. 1 mesh belt conveyor frame, the No. 2 mesh belt conveyor frame, the No. 3 mesh belt conveyor frame and the No. 4 mesh belt conveyor frame.

[0009] Preferably, the cooling assembly further includes an exhaust pipe, and the exhaust pipe is fixedly connected to a side position of the bellows.

[0010] Preferably, the cooling assembly further includes a filter frame, a sealing ring and a handle, the filter frame is movably connected to the upper position of the bellows, the filter plate is fixedly connected inside the filter frame, the sealing ring is fixedly connected to the outer position of the filter frame, the handle is fixedly connected to the upper position of the filter frame, and the filter frame is located above the exhaust fan.

[0011] Preferably, the cooling assembly further includes a drain pipe and a valve, the drain pipe is fixedly connected to a side position of the water collecting bin, and the valve is movably connected to the drain pipe.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In the present invention, through the cooling assembly, the food is moved from the No. 1 mesh belt conveyor rack to the No. 2 mesh belt conveyor rack, then from the No. 2 mesh belt conveyor rack to the No. 3 mesh belt conveyor rack, and finally from the No. 3 mesh belt conveyor rack to the No. 4 mesh belt conveyor rack. Exhaust pipes are provided on the No. 1 mesh belt conveyor rack, the No. 2 mesh belt conveyor rack, the No. 3 mesh belt conveyor rack and the No. 4 mesh belt conveyor rack. Through the multi-layer air cooling line structure, the cooling effect of the food is better.

[0014] In the utility model, the cooling assembly is provided, and the bellows intercepts the intake air flow through the filter plate, so that dust and other impurities are filtered out, thereby preventing dust and other impurities from adhering to the food in large quantities and contaminating the food, and the bellows improves the utilization rate of the air flow;

[0015] In the present invention, a cooling component is provided to intercept dripping water from the bottom surfaces of the No. 1 mesh belt conveyor rack, the No. 2 mesh belt conveyor rack, the No. 3 mesh belt conveyor rack and the No. 4 mesh belt conveyor rack through a water-isolating bin and a water-collecting bin, thereby preventing water droplets gathered from high-temperature water vapor on the food from dripping down to the lower mechanism, moistening the food below and preventing the food from getting wet. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a structural diagram of the bellows and filter frame of the utility model;

[0018] Figure 3 This is a schematic cross-sectional view of the bellows of the present invention;

[0019] Figure 4 It is a structural schematic diagram of the water-isolating bin and the water-collecting bin of the present utility model.

[0020] In the figure: 1. Mounting frame; 2. Bottom plate; 3. Cooling assembly; 301. Mesh belt conveyor frame No. 1; 302. Mesh belt conveyor frame No. 2; 303. Mesh belt conveyor frame No. 3; 304. Mesh belt conveyor frame No. 4; 305. Stepper motor; 306. Bellows; 307. Exhaust duct; 308. Exhaust fan; 309. Filter frame; 310. Sealing ring; 311. Handle; 312. Filter plate; 313. Water barrier; 314. Water collecting chamber; 315. Drain pipe; 316. Valve. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1 、 Figure 2 and Figure 3 As shown, a multi-layer disc-type air cooling line includes a mounting frame 1, the bottom position of the mounting frame 1 is fixedly connected to a bottom plate 2, a cooling assembly 3 is movably mounted on the mounting frame 1, and the cooling assembly 3 includes a mesh belt conveyor frame 301, a mesh belt conveyor frame 302, a mesh belt conveyor frame 303, a mesh belt conveyor frame 304, a bellows 306, an exhaust fan 308, a filter plate 312, a water isolation chamber 313 and a water collection chamber 314, ... 1. The second mesh belt conveyor frame 302, the third mesh belt conveyor frame 303 and the fourth mesh belt conveyor frame 304 are movably connected in the mounting frame 1. The bellows 306 are fixedly connected to the two sides of the mounting frame 1. The exhaust fan 308 is movably connected in the bellows 306. The second mesh belt conveyor frame 302 is located below the first mesh belt conveyor frame 301. The third mesh belt conveyor frame 303 is located below the second mesh belt conveyor frame 302. The fourth mesh belt conveyor frame 304 is located below the second mesh belt conveyor frame 302. Located below the No. 3 mesh belt conveyor 303, the cooling assembly 3 also includes a stepper motor 305, which is fixedly connected to the side positions of the No. 1 mesh belt conveyor 301, the No. 2 mesh belt conveyor 302, the No. 3 mesh belt conveyor 303 and the No. 4 mesh belt conveyor 304. The cooling assembly 3 also includes an exhaust pipe 307, which is fixedly connected to the side position of the bellows 306. The food moves from the No. 1 mesh belt conveyor 301 to the cooling assembly 306. The food is then moved from the No. 2 mesh belt conveyor rack 302 to the No. 3 mesh belt conveyor rack 303 and finally to the No. 4 mesh belt conveyor rack 304. The airflow discharged from the exhaust duct 307 above the No. 1 mesh belt conveyor rack 301, the No. 2 mesh belt conveyor rack 302, the No. 3 mesh belt conveyor rack 303 and the No. 4 mesh belt conveyor rack 304 is used to cool the food, thereby improving the cooling effect of the food.

[0023] like Figure 1 、 Figure 2 and Figure 4As shown, the filter plate 312 is movably connected in the bellows 306 and is located above the exhaust fan 308, the water-isolating bin 313 and the water-collecting bin 314 are fixedly connected to the bottom positions of the No. 1 mesh belt conveyor frame 301, the No. 2 mesh belt conveyor frame 302, the No. 3 mesh belt conveyor frame 303 and the No. 4 mesh belt conveyor frame 304, and the water-isolating bin 313 and the water-collecting bin 314 are connected to each other, the cooling assembly 3 also includes a filter frame 309, a sealing ring 310 and a handle 311, the filter frame 309 is movably connected in the upper position of the bellows 306, the filter plate 312 is fixedly connected in the filter frame 309, the sealing ring 310 is fixedly connected to the outer position of the filter frame 309, the handle 311 is fixedly connected to the upper position of the filter frame 309, and the filter frame 309 is located above the exhaust fan 308. The cooling assembly 3 also includes a drain pipe 315 and a valve 316. The drain pipe 315 is fixedly connected to the side position of the water collecting bin 314, and the valve 316 is movably connected to the drain pipe 315. The exhaust fan 308 is started in the bellows 306, so that the external air flow is filtered and sucked through the filter plate 312 of the filter frame 309. The filter plate 312 intercepts dust and other impurities in the air flow, so that dust and other impurities are prevented from being contaminated by food and contaminating food. The bellows 306 discharges the air flow through the exhaust pipe 307, so that the air flow is concentratedly discharged to the upper position of the No. 1 mesh belt conveyor 301, the No. 2 mesh belt conveyor 302, the No. 3 mesh belt conveyor 303 and the No. 4 mesh belt conveyor 304, so that the bellows 306 has a higher efficiency in utilizing the air flow.

[0024] It should be noted that the present invention is a multi-layer disc-type air-cooling line. Food is moved from the No. 1 mesh belt conveyor rack 301 to the No. 2 mesh belt conveyor rack 302, then from the No. 2 mesh belt conveyor rack 302 to the No. 3 mesh belt conveyor rack 303, and finally from the No. 3 mesh belt conveyor rack 303 to the No. 4 mesh belt conveyor rack 304. Above the No. 1 mesh belt conveyor rack 301, the No. 2 mesh belt conveyor rack 302, the No. 3 mesh belt conveyor rack 303 and the No. 4 mesh belt conveyor rack 304, there is a row of The air duct 307 and the bellows 306 are provided with an exhaust fan 308. When the exhaust fan 308 is started, the external air flow is sucked through the filter plate 312 in the filter frame 309, so that the external air flow is filtered by the filter plate 312 and enters the bellows 306. The air flow is discharged in sequence through the exhaust duct 307 to the upper position of the No. 1 mesh belt conveyor 301, the No. 2 mesh belt conveyor 302, the No. 3 mesh belt conveyor 303 and the No. 4 mesh belt conveyor 304, and the food is cooled by air. The cooling effect of food is better. The filter plate 312 of the filter rack 309 filters dust and other impurities in the air flow to prevent dust and other impurities from being contaminated by the air flow discharged from the exhaust pipe 307 and contaminating the food. By introducing the air flow into the bellows 306 and then discharging it through the exhaust pipe 307, the utilization rate of the air flow in the bellows 306 is higher. The bottom surfaces of the No. 1 mesh belt conveyor rack 301, the No. 2 mesh belt conveyor rack 302, the No. 3 mesh belt conveyor rack 303 and the No. 4 mesh belt conveyor rack 304 are all provided with water-blocking bins 313 and water-collecting bins 314, so that when the hot air on the food gathers into water droplets upward, it can pass through the corresponding conveyor rack into the water-blocking bin 313 and water-collecting bin 314 below. The water-collecting bin 314 is located in a low position, so that a large amount of liquid gathered by the water droplets can easily flow into the water-collecting bin 314 and be discharged through the drain pipe 315 and valve 316 to prevent these water droplets from continuing to move downward and contaminating the food on the conveyor rack below.

[0025] The above illustrates and describes the basic principles, main features, and advantages of the present invention. These are merely preferred embodiments of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. Those skilled in the art should understand that the present invention is not limited to the foregoing embodiments and that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and purpose of the present invention. Such changes and improvements fall within the scope of the present invention as claimed. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A multi-layer disc-type air-cooling line, comprising a mounting frame (1), wherein a bottom plate (2) is fixedly connected to the bottom of the mounting frame (1), characterized in that: A cooling assembly (3) is movably mounted on the mounting frame (1), wherein the cooling assembly (3) comprises a mesh belt conveyor frame (301), a mesh belt conveyor frame (302), a mesh belt conveyor frame (303), a mesh belt conveyor frame (304), a bellows (306), an exhaust fan (308), a filter plate (312), a water isolation chamber (313) and a water collection chamber (314), wherein the mesh belt conveyor frame (301), the mesh belt conveyor frame (302), the mesh belt conveyor frame (303) and the mesh belt conveyor frame (304) are movably connected in the mounting frame (1). The bellows (306) is fixedly connected to both sides of the mounting frame (1), the exhaust fan (308) is movably connected in the bellows (306), the filter plate (312) is movably connected in the bellows (306) and is located above the exhaust fan (308), the water-isolating bin (313) and the water-collecting bin (314) are fixedly connected to the bottom surfaces of the No. 1 mesh belt conveyor frame (301), the No. 2 mesh belt conveyor frame (302), the No. 3 mesh belt conveyor frame (303) and the No. 4 mesh belt conveyor frame (304), and the water-isolating bin (313) and the water-collecting bin (314) are connected to each other.

2. The multi-layer disc-type air-cooling line according to claim 1, characterized in that: The second mesh belt conveyor frame (302) is located below the first mesh belt conveyor frame (301), the third mesh belt conveyor frame (303) is located below the second mesh belt conveyor frame (302), and the fourth mesh belt conveyor frame (304) is located below the third mesh belt conveyor frame (303).

3. The multi-layer disc-type air cooling line according to claim 2, characterized in that: The cooling assembly (3) further comprises a stepping motor (305), wherein the stepping motor (305) is fixedly connected to the side positions of the first mesh belt conveyor frame (301), the second mesh belt conveyor frame (302), the third mesh belt conveyor frame (303) and the fourth mesh belt conveyor frame (304).

4. The multi-layer disc-type air cooling line according to claim 3, characterized in that: The cooling assembly (3) further comprises an exhaust pipe (307), and the exhaust pipe (307) is fixedly connected to a side position of the bellows (306).

5. The multi-layer disc-type air cooling line according to claim 4, characterized in that: The cooling assembly (3) further comprises a filter frame (309), a sealing ring (310) and a handle (311); the filter frame (309) is movably connected to the upper position of the bellows (306); the filter plate (312) is fixedly connected inside the filter frame (309); the sealing ring (310) is fixedly connected to the outer position of the filter frame (309); the handle (311) is fixedly connected to the upper position of the filter frame (309); and the filter frame (309) is located above the exhaust fan (308).

6. The multi-layer disc-type air cooling line according to claim 5, characterized in that: The cooling assembly (3) further comprises a drain pipe (315) and a valve (316); the drain pipe (315) is fixedly connected to a side position of the water collecting bin (314); and the valve (316) is movably connected to the drain pipe (315).

Citation Information

Patent Citations

  • Rice flour air cooling production line

    CN217117441U