Anti-deviation compactor

Through the design of the guiding mechanism and the installation mechanism, the problems of hammer head deviation and uneven distribution of soil samples were solved, the efficient operation and convenient replacement of the compactor were achieved, and the test quality was improved.

CN223332733UActive Publication Date: 2025-09-12SHANDONG SURVEY & DESIGN INST OF WATER CONSERVANCY
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Patent Information

Application Number
CN202422548484.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The hammer head of the existing compactor is prone to slight vibration and uneven distribution of soil samples during operation, which causes the hammer head to deviate when it descends, affecting the uniformity of force on the sample.

Method used

An anti-deviation compactor is designed, which adopts a guide mechanism and an installation mechanism. The guide mechanism provides elastic support and guidance through a guide groove and a slide rod to prevent the hammer head from deviating; the installation mechanism facilitates the replacement of the compacting hammer through threaded engagement.

Benefits of technology

The working quality and convenience of the compactor are improved, the deviation of the hammer head is prevented, the force uniformity of the specimen is ensured, and the replacement process of the compactor is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-excursion compactor, which relates to the technical field of compactors, and comprises a machine body and a sample cylinder, a hydraulic assembly is arranged below the machine body, a lifting frame is fixedly connected below the hydraulic assembly, a screw rod is arranged in a built-in groove of the machine body through a bearing, and the lifting frame is fixedly connected with the screw rod. One end of the screw rod is connected with a motor through a coupler, a supporting table is mounted at the bottom end of the machine body, and the sample cylinder is arranged above the supporting table. According to the anti-deviation compactor, the lifting frame is pushed downwards through the hydraulic assembly, then the lifting frame drives the compaction hammer to hammer a soil sample downwards, meanwhile, the lifting frame slides downwards in the guide groove and the outer side of the sliding rod and extrudes a supporting spring downwards, elastic supporting can be provided for the lifting frame, and the situation that the lifting frame descends unstably is prevented; and the lifting frame can be guided, so that the compaction hammer is prevented from shifting, and the working quality of the compactor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compactors, in particular to an anti-deviating compactor. Background Art

[0002] Geotechnical testing for water conservancy projects is a crucial step in evaluating soil and its engineering properties. It primarily studies the physical, chemical, and mechanical properties of soil. These tests, including soil particle analysis, compaction testing, shear testing, and permeability testing, provide essential data for design and construction. A compactor is a device used in geotechnical testing, primarily used to determine soil density and bearing capacity. Its operating principle is to repeatedly strike a soil sample with a weighted compactor hammer, which is dropped freely from a specified height. This causes friction and alignment of soil particles, achieving optimal compaction.

[0003] However, the existing compactors have the following shortcomings. When some compactors use hydraulically driven hammers to hammer the soil sample downward, the hammer head will vibrate slightly and the soil sample will be unevenly distributed. These conditions may cause the hammer head to deviate when it descends, which may easily lead to uneven force on the sample. Therefore, the existing compactors need to be improved. Utility Model Content

[0004] The purpose of the present utility model is to provide an anti-deviating compactor to solve the problem raised in the above-mentioned background technology that when the compactors currently on the market are working, the hammer head may vibrate slightly and the soil sample may be unevenly distributed. These conditions may cause the hammer head to deviate when it descends, which may easily lead to the problem of uneven force on the sample.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-deviating compactor, comprising a body and a sample tube, a hydraulic assembly installed at the bottom of the body, a lifting frame fixedly connected to the bottom of the hydraulic assembly, a screw installed in the built-in groove of the body through a bearing, one end of the screw is connected to a motor through a coupling, a support platform is installed at the bottom end of the body, the sample tube is arranged above the support platform, a guide cover is provided on the outer side of the lifting frame, a guide mechanism is provided on the inner side of the guide cover, one side of the guide mechanism is connected to the screw, and the outer side of the guide mechanism is connected to the lifting frame.

[0006] Preferably, the guide mechanism includes a moving block, a guide groove, a slide rod and a support spring. The inner side of the guide cover is provided with a guide groove, and the slide rod is fixed inside the guide groove.

[0007] Preferably, a support spring is sleeved on the outer side of the slide rod, a moving block is connected to the outer side of the guide cover, and the moving block and the screw rod are threadedly sleeved.

[0008] Preferably, both ends of the moving block are slidably connected to the inner wall groove of the machine body, the lifting frame and the slide rod are slidably sleeved, and the lifting frame is located above the support spring.

[0009] Preferably, a mounting mechanism is provided inside the lifting frame, a docking groove is provided in the middle of the lifting frame, a striking hammer is sleeved on the inner side of the docking groove, and the mounting mechanism is connected to the striking hammer.

[0010] Preferably, a No. 1 threaded portion is provided on the inner wall of the docking groove close to the striking hammer, and a No. 2 threaded portion is provided on the outer wall of the striking hammer close to the No. 1 threaded portion.

[0011] Preferably, the installation mechanism includes a handle, a limiting groove, a bidirectional screw rod and a limiting block, and the bidirectional screw rod is installed in the internal reserved groove of the lifting frame through a bearing.

[0012] Preferably, one end of the bidirectional screw is connected to a handle, the outer side of the bidirectional screw is threadedly sleeved with a limit block, and the hammer is provided with limit slots on both sides close to the limit block.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. A guide mechanism is provided, which pushes the lifting frame downward through the hydraulic assembly, and the lifting frame then drives the compacting hammer to hammer the soil sample downward. At the same time, the lifting frame slides downward in the guide groove and the outside of the slide rod, and squeezes the support spring downward, which can provide elastic support for the lifting frame to prevent the lifting frame from descending unstably. Through the setting of the guide groove and the slide rod, the lifting frame can be guided to prevent the compacting hammer from deviating, thereby improving the working quality of the compactor.

[0015] 2. An installation mechanism is provided, which first drives the screw to rotate through the motor, and the screw and the moving block are threadedly engaged, so that the moving block drives the guide cover to move downward on the screw, so that the lifting frame is disengaged from the guide cover, and then the handle is rotated to make the handle drive the bidirectional screw to rotate, and then the bidirectional screw and the limit block are threadedly engaged, so that the limit block moves to both sides on the bidirectional screw, and the limit block is disengaged from the limit groove, and then the compacting hammer is rotated to make the compacting hammer drive the No. 2 threaded part to engage with the No. 1 threaded part, so that one end of the compacting hammer can be quickly disengaged from the docking groove, which makes it convenient to remove the compacting hammer from the lifting frame and replace it, thereby improving the convenience of the compactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;

[0018] Figure 3This is a schematic diagram of the three-dimensional cross-sectional structure of the screw of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the guide mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the lifting frame of the utility model;

[0021] Figure 6 This is a schematic diagram of the three-dimensional structure of the compacting hammer of the utility model;

[0022] Figure 7 This is a schematic diagram of the three-dimensional cross-sectional structure of the installation mechanism of the utility model.

[0023] In the figure: 1. Machine body; 2. Hydraulic assembly; 3. Sample cylinder; 4. Support platform; 5. Guide cover; 6. Guide mechanism; 601. Moving block; 602. Guide groove; 603. Slide rod; 604. Support spring; 7. Motor; 8. Screw; 9. Mounting mechanism; 901. Handle; 902. Limiting groove; 903. Bidirectional screw; 904. Limiting block; 10. Striking hammer; 11. Docking groove; 12. Threaded portion No. 1; 13. Threaded portion No. 2; 14. Lifting frame. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-Figure 3 、 Figure 5 and Figure 7 The utility model provides a technical solution: an anti-deviating compactor, comprising a body 1 and a sample tube 3, a hydraulic assembly 2 is installed below the body 1, a lifting frame 14 is fixedly connected below the hydraulic assembly 2, a support platform 4 is installed at the bottom end of the body 1, and the sample tube 3 is arranged above the support platform 4.

[0026] See also Figure 1-Figure 5 and Figure 7, the outer side of the lifting frame 14 is provided with a guide cover 5, the inner side of the guide cover 5 is provided with a guide mechanism 6, one side of the guide mechanism 6 is connected to the screw 8, the outer side of the guide mechanism 6 is connected to the lifting frame 14, the guide mechanism 6 includes a moving block 601, a guide groove 602, a slide rod 603 and a support spring 604, the inner side of the guide cover 5 is provided with a guide groove 602, the inside of the guide groove 602 is fixed with a slide rod 603, the outer side of the slide rod 603 is sleeved with a support spring 604, the outer side of the guide cover 5 is connected with a moving block 601, the moving block 601 and the screw 8 are threadedly sleeved, the two ends of the moving block 601 are slidably connected to the inner wall groove of the body 1, the lifting frame 14 and the slide rod 603 are slidably sleeved, and the lifting frame 14 is located above the support spring 604, the shape of the guide cover 5 is cylindrical, and the lifting frame 14 is a cross structure.

[0027] During specific implementation, when some compactors use hydraulics to drive the hammer head to hammer the soil sample downward, the hammer head will vibrate slightly and the soil sample will be unevenly distributed. These situations may cause the hammer head to deviate when it descends, which may easily lead to uneven force on the sample. The hydraulic component 2 can push the lifting frame 14 downward, and the lifting frame 14 then drives the compacting hammer 10 to hammer the soil sample downward. At the same time, the lifting frame 14 slides downward in the guide groove 602 and the outside of the slide bar 603, and squeezes the support spring 604 downward, which can provide elastic support for the lifting frame 14 to prevent the lifting frame 14 from descending unstably. Through the setting of the guide groove 602 and the slide bar 603, the lifting frame 14 can be guided to prevent the compacting hammer 10 from deviating, thereby improving the working quality of the compactor.

[0028] See also Figure 2 、 Figure 3 and Figure 5-Figure 7 A screw rod 8 is installed in the built-in groove of the body 1 through a bearing, and one end of the screw rod 8 is connected to the motor 7 through a coupling. A mounting mechanism 9 is provided inside the lifting frame 14, and a docking groove 11 is provided in the middle of the lifting frame 14. A hammer 10 is sleeved on the inner side of the docking groove 11, and the mounting mechanism 9 is connected to the hammer 10. A No. 1 threaded portion 12 is provided on the inner wall of the docking groove 11 near the hammer 10, and a No. 2 threaded portion 13 is provided on the outer wall of the hammer 10 near the No. 1 threaded portion 12. The mounting mechanism 9 includes a handle 901, a limiting groove 902, a bidirectional screw rod 903 and a limiting block 904. A bidirectional screw rod 903 is installed in the internal reserved groove of the lifting frame 14 through a bearing, one end of the bidirectional screw rod 903 is connected to the handle 901, and the outer side of the bidirectional screw rod 903 is threadedly sleeved with a limiting block 904. Limiting grooves 902 are provided on both sides of the hammer 10 near the limiting block 904.

[0029] During specific implementation, the hammer head of the compactor will wear out after long-term use and needs to be replaced in time. However, the hammer head is not easy to disassemble, which will affect subsequent test work. The motor 7 can be used to drive the screw 8 to rotate, and the screw 8 and the moving block 601 are threadedly engaged, so that the moving block 601 drives the guide cover 5 to move downward on the screw 8, so that the lifting frame 14 is disengaged from the guide cover 5, and then the handle 901 is rotated to make the handle 901 drive the two-way screw rod 903 to rotate, and then the two-way screw rod 903 is threadedly engaged with the limit block 904, so that the limit block 904 moves to both sides on the two-way screw rod 903, and the limit block 904 is disengaged from the limit groove 902, and then the compacting hammer 10 is rotated to make the compacting hammer 10 drive the second threaded part 13 to be threadedly engaged with the first threaded part 12, so that one end of the compacting hammer 10 can be quickly disengaged from the docking groove 11, which is convenient for removing the compacting hammer 10 from the lifting frame 14 for replacement, thereby improving the convenience of the compacting hammer.

[0030] Working principle: When using the anti-drift compactor, first place the soil sample into the sample tube 3, then place the sample tube 3 on the support platform 4, then start the hydraulic assembly 2 to push the lifting frame 14 downward, and guide the lifting frame 14 and the compacting hammer 10 through the guide mechanism 6 to prevent the compacting hammer 10 from deviating during the hammering process. When the compacting hammer 10 needs to be disassembled and replaced, the compacting hammer 10 is disassembled and replaced from the lifting frame 14 through the installation mechanism 9, the No. 1 threaded part 12 and the No. 2 threaded part 13, which improves the convenience and working quality of the compactor. The contents not described in detail in this description belong to the existing technology known to professional and technical personnel in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An anti-deviating compactor, comprising a body (1) and a sample tube (3), characterized in that: A hydraulic assembly (2) is installed below the machine body (1), and a lifting frame (14) is fixedly connected below the hydraulic assembly (2). A screw (8) is installed in the built-in groove of the machine body (1) through a bearing, and one end of the screw (8) is connected to a motor (7) through a coupling. A support platform (4) is installed at the bottom end of the machine body (1), and the sample tube (3) is arranged above the support platform (4). A guide cover (5) is provided on the outer side of the lifting frame (14), and a guide mechanism (6) is provided on the inner side of the guide cover (5). One side of the guide mechanism (6) is connected to the screw (8), and the outer side of the guide mechanism (6) is connected to the lifting frame (14).

2. The anti-deviating compactor according to claim 1, characterized in that: The guide mechanism (6) comprises a moving block (601), a guide groove (602), a slide rod (603) and a support spring (604); the guide groove (602) is provided on the inner side of the guide cover (5); and the slide rod (603) is fixed inside the guide groove (602).

3. The anti-deviating compactor according to claim 2, characterized in that: The outer side of the slide rod (603) is sleeved with a support spring (604), the outer side of the guide cover (5) is connected with a moving block (601), and the moving block (601) and the screw rod (8) are sleeved with a thread.

4. The anti-deviating compactor according to claim 3, characterized in that: The two ends of the moving block (601) are slidably connected to the inner wall groove of the body (1), the lifting frame (14) and the slide rod (603) are slidably sleeved, and the lifting frame (14) is located above the support spring (604).

5. The anti-deviating compactor according to claim 1, characterized in that: A mounting mechanism (9) is provided inside the lifting frame (14), a docking groove (11) is provided in the middle of the lifting frame (14), a hammer (10) is sleeved on the inner side of the docking groove (11), and the mounting mechanism (9) is connected to the hammer (10).

6. The anti-deviating compactor according to claim 5, characterized in that: A first threaded portion (12) is provided on the inner wall of the docking groove (11) close to the hammer (10), and a second threaded portion (13) is provided on the outer wall of the hammer (10) close to the first threaded portion (12).

7. The anti-deviating compactor according to claim 5, characterized in that: The mounting mechanism (9) comprises a handle (901), a limiting groove (902), a bidirectional screw rod (903) and a limiting block (904); the bidirectional screw rod (903) is mounted in a reserved groove inside the lifting frame (14) via a bearing.

8. The anti-deviating compactor according to claim 7, characterized in that: One end of the bidirectional screw rod (903) is connected to a handle (901), the outer side of the bidirectional screw rod (903) is threadedly sleeved with a limit block (904), and the hammer (10) is provided with limit slots (902) on both sides close to the limit block (904).