Detection device based on patch quality of environment-friendly plate

By designing the hammering, positioning and adjustment mechanism of the environmentally friendly board patch quality detection device, the problem of uneven manual knocking force is solved, and the uniform detection of environmentally friendly board patches is achieved, which is suitable for different board models and areas.

CN223332870UActive Publication Date: 2025-09-12HEFEI YUSHENG WOOD IND CO LTD
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Patent Information

Application Number
CN202422538332.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-12
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the prior art, when manually tapping the surface of a board to detect the quality of patches on the environmentally friendly board, the force is uneven, which affects the accuracy of the judgment and may result in omissions.

Method used

A detection device based on the patch quality of environmentally friendly panels was designed. A hammering mechanism was used to achieve synchronous and uniform hammering. The positioning and adjustment mechanism was combined to adapt to different panel models and areas to ensure uniform hammering.

Benefits of technology

It achieves synchronous and uniform hammering on both sides of the environmentally friendly panels, improves the accuracy of patch quality judgment and detection efficiency, and is suitable for panels of different models and areas.

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Abstract

The utility model relates to the technical field of environment-friendly plates, in particular to a patch quality detection device based on environment-friendly plates, which comprises a mounting seat and two groups of mounting racks symmetrically distributed on the mounting seat, mounting blocks are mounted on the two groups of mounting racks in a sliding manner, and hammering rods are mounted on the mounting blocks in a sliding manner. A hammering mechanism used for pushing the hammering rod is arranged in the mounting block, a positioning mechanism used for adjusting the distance between the two groups of mounting frames is arranged on the mounting seat, a plurality of groups of hammering blocks distributed at equal intervals are arranged on the hammering rod, an adjusting mechanism used for adjusting the distance between the hammering blocks is arranged on the hammering rod, and the hammering mechanism comprises a sliding rod fixedly mounted in the mounting block. The two sides of the environment-friendly plate are hammered synchronously through the arranged hammering mechanism, the hammering force is uniform, hammering force of different degrees cannot be applied to different parts, and it is guaranteed that workers correctly judge the pasting quality of all the positions of the two sides of the whole environment-friendly plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmentally friendly plate materials, in particular to a device for detecting the quality of patch materials of environmentally friendly plate materials. Background Art

[0002] The main functions of environmentally friendly board patches include improving the decorativeness, durability, waterproofness, fire resistance, and corrosion resistance of the boards, as well as providing easy cleaning and maintenance. They have the advantages of a smooth and flat surface, hard and wear-resistant texture, good thermal stability, resistance to water, acid and alkali corrosion, bright and beautiful colors, and diverse patterns.

[0003] After the board is patched, the quality of the patch needs to be tested to avoid the problem of bulging and warping of the patch on the board surface. Currently, the quality inspection of the board patch requires the staff to manually knock on the board surface and then observe with the naked eye whether the patch on the board surface is bulging or warping. However, there are differences in the strength of manual knocking on the board. Knocking too heavy or too light will affect the staff's correct judgment of the quality of the environmentally friendly board patch, and manual knocking may cause omissions. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides a device for detecting the quality of environmentally friendly plate patches, which solves the problems raised by the above-mentioned background technology.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for detecting the quality of patching of environmentally friendly sheet materials, comprising a mounting base, and two sets of mounting brackets symmetrically distributed on the mounting base, wherein mounting blocks are slidably mounted on both sets of mounting brackets, and hammer rods are slidably mounted on the mounting blocks, a hammering mechanism for pushing the hammer rods is provided in the mounting blocks, a positioning mechanism for adjusting the spacing between the two sets of mounting brackets is provided on the mounting base, a plurality of hammer blocks equidistantly distributed on the hammer rods are provided on the hammer rods, and an adjustment mechanism for adjusting the spacing between the hammer blocks is provided on the hammer rods;

[0008] The positioning mechanism includes a bidirectional screw and two sets of clamping rods symmetrically distributed on the mounting seat. The hammer mechanism includes a sliding rod fixedly installed in the mounting block, and a spring is sleeved on the sliding rod. The hammer rod is slidably sleeved on the sliding rod, and the two ends of the spring are fixedly connected to the hammer rod and the mounting block respectively. Two sets of symmetrically distributed cams are provided in the mounting block.

[0009] Preferably, the two groups of cams are fitted with the hammer rod, and the two groups of cams are rotatably connected to the mounting block through a rotating shaft, and a rotating rod rotatably connected through a bearing is provided in the mounting block, and transmission wheels are sleeved on the cams and the rotating rod, and two groups of symmetrically distributed transmission belts are provided in the mounting block, and the transmission belts are respectively connected to the two corresponding groups of transmission wheels.

[0010] Preferably, the two ends of the bidirectional screw respectively pass through the mounting seat and are rotatably connected to the mounting seat through bearings, the bidirectional screw respectively pass through the two sets of mounting frames and are threadedly connected to the mounting frames, a bidirectional screw is provided in the mounting seat, and the two ends of the bidirectional screw respectively pass through the two sets of clamping rods and are respectively connected to the two sets of clamping rods.

[0011] Preferably, the adjustment mechanism includes an adjustment plate slidably connected to the hammer rod, and multiple groups of hammer blocks are slidably connected to the hammer rod through a slider, and an adjustment rod is provided on the slider, and multiple groups of symmetrically distributed adjustment slots are opened on the adjustment plate, and the adjustment rod and the adjustment slot are correspondingly arranged, and the adjustment rod is slidably connected to the adjustment plate through the adjustment slot.

[0012] Preferably, two groups of symmetrically distributed first threaded rods are provided in the hammer rod, and the two ends of the two groups of first threaded rods respectively pass through the hammer rod and are rotatably connected to the hammer rod through bearings. The two groups of first threaded rods both pass through the adjustment plate and are threadedly connected to the adjustment plate. The left ends of the two groups of first threaded rods are both sleeved with synchronous wheels, and a synchronous belt is provided in the hammer rod, which is respectively connected to the two groups of synchronous wheels for transmission.

[0013] Preferably, a second threaded rod is provided in the mounting frame, both ends of the second threaded rod respectively pass through the mounting frame and are rotatably connected to the mounting frame through bearings, and the second threaded rod passes through the mounting block and is threadedly connected to the mounting block.

[0014] (3) Beneficial effects

[0015] Compared with the existing technology, the present invention provides a device for detecting the quality of environmentally friendly plate patches, which has the following beneficial effects:

[0016] The hammering mechanism is used to achieve synchronous hammering of both sides of the environmentally friendly board, and the hammering force is uniform, and different degrees of hammering force will not be applied to different parts, thereby ensuring that the staff can correctly judge the quality of the patches at various positions on both sides of the entire environmentally friendly board. The positioning mechanism is used to adjust the distance between the two sets of clamping rods and the two sets of mounting frames, so that the detection device is suitable for patch quality detection of environmentally friendly boards of different models and thicknesses. The adjustment mechanism provided on the basis of the positioning mechanism assists the detection device to achieve uniform knocking on the surfaces of boards of different sizes, thereby expanding the scope of use of the detection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a structural diagram of the positioning mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0021] Figure 4 For this utility model Figure 3 A schematic diagram of the structure enlargement at point A;

[0022] Figure 5 It is a structural diagram of the hammer mechanism of the utility model.

[0023] In the figure: 1. Mounting seat; 2. Mounting frame; 3. Mounting block; 4. Hammering rod; 5. Hammer block; 6. Positioning mechanism; 601. Bidirectional screw rod; 602. Clamping rod; 603. Bidirectional screw rod; 7. Adjusting mechanism; 701. Adjusting plate; 702. First threaded rod; 703. Synchronous wheel; 704. Synchronous belt; 705. Adjusting slot; 706. Slider; 707. Adjusting rod; 708. Second threaded rod; 8. Hammering mechanism; 801. Sliding rod; 802. Spring; 803. Cam; 804. Rotating rod; 805. Transmission wheel; 806. Transmission belt. DETAILED DESCRIPTION

[0024] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0025] Figure 1-Figure 5As an embodiment of the present invention, a detection device based on the quality of environmentally friendly plate patches includes a mounting base 1 and two groups of mounting frames 2 symmetrically distributed on the mounting base 1, both groups of mounting frames 2 are slidably mounted with mounting blocks 3, and the mounting blocks 3 are slidably mounted with hammer rods 4, and the mounting blocks 3 are provided with hammer mechanisms 8 for pushing the hammer rods 4, the mounting base 1 is provided with a positioning mechanism 6 for adjusting the spacing between the two groups of mounting frames 2, the hammer rods 4 are provided with multiple groups of equally distributed hammer blocks 5, and the hammer rods 4 are provided with an adjustment mechanism 7 for adjusting the spacing between the hammer blocks 5; the positioning mechanism 6 includes a bidirectional screw 601 and two groups of symmetrically distributed hammer blocks 5. The clamping rod 602 is distributed on the mounting seat 1, and the hammering mechanism 8 includes a sliding rod 801 fixedly installed in the mounting block 3, and a spring 802 is sleeved on the sliding rod 801, the hammering rod 4 is slidably sleeved with the sliding rod 801, and the two ends of the spring 802 are respectively fixedly connected to the hammering rod 4 and the mounting block 3, and two groups of symmetrically distributed cams 803 are provided in the mounting block 3. The hammering mechanism 8 is set to achieve synchronous hammering of both sides of the environmentally friendly plate, and the hammering force is uniform, and different degrees of hammering force will not be given to different parts, thereby ensuring that the staff can correctly judge the quality of the patches at various positions on both sides of the entire environmentally friendly plate.

[0026] In this embodiment, reference Figure 5 As shown, the two groups of cams 803 are both fitted with the hammer rod 4, and the two groups of cams 803 are both rotatably connected to the mounting block 3 through a rotating shaft, and a rotating rod 804 rotatably connected through a bearing is provided in the mounting block 3, and a transmission wheel 805 is sleeved on the cam 803 and the rotating rod 804, and two groups of symmetrically distributed transmission belts 806 are provided in the mounting block 3, and the transmission belts 806 are respectively connected to the two corresponding transmission wheels 805 for transmission. The motor in the mounting block 3 is started to drive the rotating rod 804 to rotate, and under the action of the transmission wheel 805 and the transmission belt 806, the two groups of cams 803 rotate synchronously, pushing the hammer rod 4, and the hammer rod 4 slides and squeezes the spring 802 at the same time. The elastic potential energy of the spring 802 enables the hammer rod 4 to drive multiple groups of hammer blocks 5 to slide left and right on the mounting block 3, and evenly hammer the surface of the plate.

[0027] In this embodiment, reference Figure 2 、 Figure 3 and Figure 4As shown, the two ends of the bidirectional screw 601 respectively pass through the mounting seat 1 and are rotatably connected to the mounting seat 1 through bearings. The bidirectional screw 601 respectively passes through the two sets of mounting frames 2 and is threadedly connected to the mounting frames 2. A bidirectional screw 603 is provided in the mounting seat 1. The two ends of the bidirectional screw 603 respectively pass through the two sets of clamping rods 602 and are respectively connected to the two sets of clamping rods 602. The adjustment mechanism 7 includes an adjustment plate 701 that is slidably connected to the hammer rod 4. The multiple groups of hammer blocks 5 are slidably connected to the hammer rod 4 through the slider 706, and the slider 7 06 is provided with an adjusting rod 707, and a plurality of symmetrically distributed adjusting slots 705 are provided on the adjusting plate 701. The adjusting rod 707 is correspondingly arranged with the adjusting slot 705. The adjusting rod 707 is slidably connected with the adjusting plate 701 through the adjusting slot 705. Two groups of symmetrically distributed first threaded rods 702 are provided in the hammer rod 4, and the two ends of the two groups of first threaded rods 702 respectively penetrate the hammer rod 4 and are rotatably connected with the hammer rod 4 through bearings. The two groups of first threaded rods both penetrate the adjusting plate 701 and are screwed to the adjusting plate 701. The two ends of the first threaded rod 702 are respectively connected with a synchronous wheel 703, and a synchronous belt 704 is provided in the hammer rod 4. The synchronous belt 704 is respectively connected to the two sets of synchronous wheels 703 for transmission. A second threaded rod 708 is provided in the mounting frame 2. The two ends of the second threaded rod 708 respectively pass through the mounting frame 2 and are rotatably connected to the mounting frame 2 through bearings. The second threaded rod 708 passes through the mounting block 3 and is threadedly connected to the mounting block 3. According to the actual thickness of the plate, the motor is started to drive the rotation of the bidirectional screw rod 601 or the bidirectional screw rod 603. The spacing between the two sets of mounting frames 2 on the mounting seat 1 and the spacing between the clamping rods 602 are adjusted. At the same time, according to the actual area size of the plate, the motor in the hammer rod 4 is started to drive the rotation of the first threaded rod 702. The position of the adjustment plate 701 in the hammer rod 4 is adjusted. The adjustment plate 701 drives the adjustment slot 705 to slide synchronously, and cooperates with the adjustment rod 707 and the slider 706 to adjust the multiple groups of hammer blocks 5 to be equidistant, so as to be suitable for plates of different areas.

[0028] When this embodiment is working and the detection device is used, the motor is started to drive the rotation of the bidirectional screw rod 601 or the bidirectional screw rod 603 according to the actual thickness of the plate, and the spacing between the two groups of mounting frames 2 on the mounting seat 1 and the spacing between the clamping rods 602 are adjusted. At the same time, according to the actual area of ​​the plate, the motor in the hammer rod 4 is started to drive the rotation of the first threaded rod 702, and the position of the adjustment plate 701 in the hammer rod 4 is adjusted. The adjustment plate 701 drives the adjustment slot 705 to slide synchronously, and cooperates with the adjustment rod 707 and the slider 706 to adjust the multiple groups of hammer blocks 5 at equal distances to be suitable for plates of different areas, and enables the detection device to complete hammering in multiple positions, thereby improving work efficiency. During the process, the plate is clamped between the two groups of clamping rods 602, and the motor in the mounting block 3 is started to drive the rotating rod 804 to rotate, and the two groups of cams 803 are rotated synchronously under the action of the transmission wheel 805 and the transmission belt 806, and the hammer rod 4 is pushed. The hammer rod 4 slides and squeezes the spring 802 at the same time. The elastic potential energy of the spring 802 makes the hammer rod 4 drive multiple groups of hammer blocks 5 to slide left and right on the mounting block 3, and evenly hammer the surface of the plate. At the same time, the mounting block 3 slides in the mounting frame 2 under the action of the second threaded rod 708, and the staff is assisted by pushing the plate horizontally between the two rods to complete the uniform hammering of each position on both sides of the plate, and observe whether the patch has warping or bulging, and complete the inspection of the quality of the environmentally friendly plate patch.

[0029] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0030] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the quality of environmentally friendly plate patches, comprising a mounting base (1), and two sets of mounting brackets (2) symmetrically distributed on the mounting base (1), characterized in that: The two groups of mounting frames (2) are both slidably mounted with mounting blocks (3), and the mounting blocks (3) are slidably mounted with hammer rods (4), a hammer mechanism (8) for pushing the hammer rods (4) is provided in the mounting blocks (3), a positioning mechanism (6) for adjusting the spacing between the two groups of mounting frames (2) is provided on the mounting seat (1), a plurality of groups of hammer blocks (5) equidistantly distributed are provided on the hammer rods (4), and an adjusting mechanism (7) for adjusting the spacing between the hammer blocks (5) is provided on the hammer rods (4); The positioning mechanism (6) includes a bidirectional screw rod (601) and two groups of clamping rods (602) symmetrically distributed on the mounting seat (1). The hammer mechanism (8) includes a slide rod (801) fixedly mounted in the mounting block (3), and a spring (802) is sleeved on the slide rod (801). The hammer rod (4) is slidably sleeved with the slide rod (801), and the two ends of the spring (802) are fixedly connected to the hammer rod (4) and the mounting block (3), respectively. Two groups of symmetrically distributed cams (803) are provided in the mounting block (3).

2. The device for detecting the quality of environmentally friendly board patches according to claim 1, characterized in that: The two groups of cams (803) are both fitted with the hammer rod (4), and the two groups of cams (803) are rotatably connected to the mounting block (3) via a rotating shaft, and a rotating rod (804) rotatably connected via a bearing is provided in the mounting block (3), and a transmission wheel (805) is sleeved on the cam (803) and the rotating rod (804), and two groups of symmetrically distributed transmission belts (806) are provided in the mounting block (3), and the transmission belts (806) are respectively connected to the two corresponding groups of transmission wheels (805).

3. The device for detecting the quality of environmentally friendly board patches according to claim 1, characterized in that: The two ends of the bidirectional screw rod (601) respectively pass through the mounting seat (1) and are rotatably connected to the mounting seat (1) through bearings. The bidirectional screw rod (601) respectively passes through the two sets of mounting frames (2) and is threadedly connected to the mounting frames (2). A bidirectional screw rod (603) is provided in the mounting seat (1). The two ends of the bidirectional screw rod (603) respectively pass through the two sets of clamping rods (602) and are respectively connected to the two sets of clamping rods (602).

4. The device for detecting the quality of environmentally friendly board patches according to claim 1, characterized in that: The regulating mechanism (7) includes an regulating plate (701) slidably connected to the hammer rod (4), multiple groups of hammer blocks (5) are slidably connected to the hammer rod (4) via a slider (706), and the slider (706) is provided with an regulating rod (707). The regulating plate (701) is provided with multiple groups of symmetrically distributed regulating grooves (705), the regulating rods (707) and the regulating grooves (705) are correspondingly arranged, and the regulating rods (707) are slidably connected to the regulating plate (701) via the regulating grooves (705).

5. The device for detecting the quality of environmentally friendly board patches according to claim 1, characterized in that: Two groups of symmetrically distributed first threaded rods (702) are provided in the hammer rod (4), and both ends of the two groups of first threaded rods (702) respectively penetrate the hammer rod (4) and are rotatably connected to the hammer rod (4) through bearings. The two groups of first threaded rods both penetrate the adjustment plate (701) and are threadedly connected to the adjustment plate (701). The left ends of the two groups of first threaded rods (702) are both sleeved with synchronous wheels (703), and a synchronous belt (704) is provided in the hammer rod (4). The synchronous belt (704) is respectively connected to the two groups of synchronous wheels (703) in a transmission manner.

6. The device for detecting the quality of environmentally friendly board patches according to claim 1, characterized in that: A second threaded rod (708) is provided in the mounting frame (2), and both ends of the second threaded rod (708) respectively pass through the mounting frame (2) and are rotatably connected to the mounting frame (2) via bearings. The second threaded rod (708) passes through the mounting block (3) and is threadedly connected to the mounting block (3).