Combined X-ray intelligent nondestructive testing mobile platform

By using a motor-driven worm gear transmission system that lifts and moves components, the X-ray emitter and flat-panel detector can be automatically adjusted and moved, solving the problems of low efficiency and complicated operation in existing technologies and improving detection efficiency and convenience.

CN223332920UActive Publication Date: 2025-09-12RICHGOLDEN TEST&CONTROL TECH WUXI CO LTD
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Patent Information

Application Number
CN202422487657.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-12
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing combined X-ray intelligent non-destructive testing mobile platform has low efficiency and cumbersome operation when adjusting the position of the X-ray emitter and detector. In addition, the equipment is large in size and weight, which affects the detection efficiency.

Method used

The lifting and moving components are adopted, and the worm gear transmission system is driven by a motor to realize the automatic adjustment and movement of the X-ray emitter and flat panel detector, simplifying the operation process.

Benefits of technology

It improves the automation level and operational efficiency of detection equipment, reduces manual intervention, reduces the size and weight of equipment, and improves the convenience and speed of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The combined type X-ray intelligent nondestructive testing mobile platform comprises a testing mobile mounting rack, a sliding frame is slidably mounted at the top of the testing mobile mounting rack, a fixed box is fixedly mounted at the top of the sliding frame, fixed sleeves are fixedly mounted at four corners of the top of the fixed box, and the fixed sleeves are fixedly connected with the sliding frame. A lifting sliding block is slidably mounted on the inner side of the fixed sleeve, an equipment placement frame is fixedly mounted at the top of the lifting sliding block, and through the arranged lifting assembly, the device can control a first motor to drive a first worm to rotate in the detection process, so that the first worm can drive a lead screw to rotate through a first worm gear, and the detection efficiency is improved; the screw rod can drive the lifting sliding block and the equipment placing frame to ascend and descend through screw-thread fit after rotating, so that the equipment clamped by the clamping block can ascend and descend, and the situation that the equipment is damaged due to too large stress in the clamping process is not prone to occurring due to the spring.
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Description

Technical Field

[0001] The utility model relates to the field of X-ray intelligent detection platforms, in particular to a combined X-ray intelligent non-destructive detection mobile platform. Background Art

[0002] Economic development is inseparable from the progress of industrial technology, and non-destructive testing technology is always closely linked to industrial development. At present, non-destructive testing is widely used in the detection of the internal quality of load-bearing components in industries such as machinery manufacturing, aviation, aerospace, electric power, petroleum, chemical industry, automobile, construction, shipbuilding, and water conservancy. X-ray testing is an important non-destructive testing technology widely used in workpiece quality inspection. It has a fast detection speed and can flexibly perform real-time detection and recording. In addition, X-ray testing can effectively detect internal defects such as pores, cracks, sand holes, and slag inclusions in workpieces. At present, there are still two problems in the on-site application of X-ray non-destructive testing systems: first, the equipment layout speed is slow and the degree of automation is not high. The X-ray emitter and flat-panel detector need to be individually adjusted to the appropriate position before they can be used; second, the equipment is large in size and weight, and the deployment process is labor-intensive and inefficient.

[0003] The commonly used combined X-ray intelligent non-destructive testing mobile platform on the market currently requires workers to manually adjust the position angle when adjusting the X-ray emitters and detectors on both sides during use, which is inconvenient and affects efficiency. In addition, the connected cables need to be disconnected before and after each inspection, making the operation more cumbersome for workers. To this end, we propose a combined X-ray intelligent non-destructive testing mobile platform. Utility Model Content

[0004] In order to solve the above problems, the present invention proposes a combined X-ray intelligent non-destructive testing mobile platform to solve the problems existing in the above-mentioned prior art.

[0005] An embodiment of the present application provides a combined X-ray intelligent non-destructive testing mobile platform, including a mobile testing mounting frame, a sliding frame is slidably installed on the top of the mobile testing mounting frame, a fixed box is fixedly installed on the top of the sliding frame, fixed sleeves are fixedly installed on the four corners of the top of the fixed box, a lifting slider is slidably installed on the inner side of the fixed sleeve, an equipment placement frame is fixedly installed on the top of the lifting slider, an X-ray emitter is fixedly installed on the left inner wall of the mobile testing mounting frame, a flat panel detector is fixedly installed on the right inner wall of the mobile testing mounting frame, a plurality of springs are fixedly installed on the inner wall of one side of the equipment placement frame, two electric telescopic rods are fixedly installed on the inner wall of the other side of the equipment placement frame, a clamping block is fixedly installed on one end of the spring and the electric telescopic rod, a lifting assembly is provided above the fixed box, and a moving assembly is provided above the sliding frame.

[0006] As a further improvement of the above scheme, the lifting assembly includes a first motor, a first worm, a pulley, a synchronous belt, a screw and a first worm wheel. The first motor is fixedly mounted on one side of the fixed box, the first worm is fixedly mounted on the output end of the first motor, the first worm is rotatably mounted between the front and rear inner walls of the fixed box, the pulley is fixedly mounted on the outside of the first worm, the synchronous belt is tensioned on the outside of the pulley, the screw is rotatably mounted on the four inner corners of the fixed box, the first worm wheel is fixedly mounted on the outside of the screw, and the first worm is meshed with the first worm wheel.

[0007] As a further improvement of the above scheme, the moving assembly includes a second motor, a second worm, a rotating shaft, a second worm wheel and a transmission gear. The second motor is fixedly mounted on an inner wall of one side of the sliding frame, the second worm is fixedly mounted on the output end of the second motor, the rotating shaft is fixedly mounted between the left and right inner walls of the sliding frame, the second worm wheel is fixedly mounted on the outside of the rotating shaft, the second worm wheel and the second worm are meshed, and the transmission gear is fixedly mounted on the outside of the rotating shaft.

[0008] As a further improvement of the above solution, through grooves are provided on the front and left sides of the equipment placement rack, and an arc-shaped clamping groove is provided on one side of the clamping block.

[0009] As a further improvement of the above solution, limiting grooves are provided on the left and right sides of the top of the fixed sleeve, and the lifting slider is slidably installed on the inner side of the limiting grooves.

[0010] As a further improvement of the above solution, a plurality of tooth grooves are provided on the bottom inner wall of the detection movable mounting frame, and the transmission gear is engaged with adjacent tooth grooves.

[0011] As a further improvement of the above solution, a threaded hole is provided on the inner side of the lifting slider, and the screw rod is engaged with an adjacent threaded hole.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model is provided with a lifting assembly. During the detection process, the device can control the first motor to drive the first worm to rotate, so that the first worm can drive the lead screw to rotate through the first worm gear. After the lead screw rotates, it can drive the lifting slider and the equipment placement frame to move up and down through the threaded fit, so that the equipment clamped by the clamping block can be lifted and moved. In addition, the spring makes it difficult for the equipment to be damaged by excessive force during the clamping process.

[0014] The utility model provides a moving component, and when it is necessary to detect multiple positions of the equipment, the second motor can be controlled to drive the second worm to rotate, so that the second worm can drive the rotating shaft to rotate through multiple second worm gears, so that the rotating shaft can drive multiple transmission gears to rotate after rotation, so that the transmission gears can drive the upper equipment to move in the front and back directions by cooperating with the tooth grooves above the bottom inner wall of the detection mobile mounting frame after rotation, so that the X-ray emitter and the flat panel detector are more convenient and quick during the detection process.

[0015] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial structural diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the upper part of the utility model;

[0019] Figure 4 It is a partial structural diagram of the utility model.

[0020] In the figure: 1. Detection mobile mounting frame; 2. Sliding frame; 3. Fixed box; 4. Fixed sleeve; 5. Lifting slide; 6. Equipment placement frame; 7. X-ray emitter; 8. Flat-panel detector; 9. Spring; 10. Electric telescopic rod; 11. Clamping block; 12. First motor; 13. First worm; 14. Pulley; 15. Synchronous belt; 16. Screw; 17. First worm gear; 18. Second motor; 19. Second worm; 20. Rotating shaft; 21. Second worm gear; 22. Transmission gear. DETAILED DESCRIPTION

[0021] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.

[0022] Reference Figure 1-4As shown, a combined X-ray intelligent non-destructive testing mobile platform includes: a combined X-ray intelligent non-destructive testing mobile platform, including a detection mobile mounting frame 1, a sliding frame 2 is slidably installed on the top of the detection mobile mounting frame 1, a fixed box 3 is fixedly installed on the top of the sliding frame 2, a fixed sleeve 4 is fixedly installed on the four corners of the top of the fixed box 3, a lifting slider 5 is slidably installed on the inner side of the fixed sleeve 4, and an equipment placement frame 6 is fixedly installed on the top of the lifting slider 5, an X-ray emitter 7 is fixedly installed on the left inner wall of the detection mobile mounting frame 1, a flat panel detector 8 is fixedly installed on the right inner wall of the detection mobile mounting frame 1, a plurality of springs 9 are fixedly installed on the inner wall of one side of the equipment placement frame 6, and two electric telescopic rods 10 are fixedly installed on the inner wall of the other side of the equipment placement frame 6, and a clamping block 11 is fixedly installed on one end of the spring 9 and the electric telescopic rod 10, a lifting component is provided above the fixed box 3, and a moving component is provided above the sliding frame 2.

[0023] In this embodiment, the lifting assembly includes a first motor 12, a first worm 13, a pulley 14, a synchronous belt 15, a screw 16 and a first worm wheel 17. The first motor 12 is fixedly mounted on one side of the fixed box 3, the first worm 13 is fixedly mounted on the output end of the first motor 12, the first worm 13 is rotatably mounted between the front and rear inner walls of the fixed box 3, the pulley 14 is fixedly mounted on the outside of the first worm 13, the synchronous belt 15 is tensioned on the outside of the pulley 14, the screw 16 is rotatably mounted on the four inner corners of the fixed box 3, the first worm wheel 17 is fixedly mounted on the outside of the screw 16, and the first worm 13 is meshed with the first worm wheel 17.

[0024] In this embodiment, through slots are provided on the front and left sides of the equipment placement rack 6 , and an arc-shaped clamping slot is provided on one side of the clamping block 11 .

[0025] In this embodiment, limiting grooves are provided on the left and right sides of the top of the fixed sleeve 4, and the lifting slider 5 is slidably installed on the inner side of the limiting groove; so that the lifting slider 5 can only slide after being subjected to force, and the lifting slider 5 is placed to rotate with the screw rod 16.

[0026] In this embodiment, a plurality of tooth grooves are provided on the inner wall of the bottom of the detection mobile mounting frame 1, and the transmission gear 22 is engaged with adjacent tooth grooves; in this embodiment, a threaded hole is provided on the inner side of the lifting slider 5, and the screw rod 16 is engaged with the adjacent threaded hole; so that the screw rod 16 can drive the lifting slider 5 to perform force-bearing movement after rotation.

[0027] Example 2: Please refer to Figure 1-4The utility model provides a technical solution: in this embodiment, the moving assembly includes a second motor 18, a second worm 19, a rotating shaft 20, a second worm gear 21 and a transmission gear 22. The second motor 18 is fixedly mounted on an inner wall of one side of the sliding frame 2, and the second worm 19 is fixedly mounted on the output end of the second motor 18. The rotating shaft 20 is fixedly mounted between the left and right inner walls of the sliding frame 2, and the second worm gear 21 is fixedly mounted on the outer side of the rotating shaft 20. The second worm gear 21 is meshed with the second worm 19, and the transmission gear 22 is fixedly mounted on the outer side of the rotating shaft 20; after the second worm 19 rotates, the second worm gear 21 can drive the multiple rotating shafts 20 to rotate, so that the rotating shaft 20 can drive the transmission gear 22 to rotate after rotation, so that the transmission gear 22 can cooperate with the tooth groove above the detection moving mounting frame 1, so that the sliding frame 2 and the equipment clamped above can move to a different position.

[0028] The specific operation is that during the detection process, the device can control the first motor 12 to drive the first worm 13 to rotate, so that the first worm 13 can drive the screw 16 to rotate through the first worm gear 17, so that after the screw 16 rotates, it can drive the lifting slider 5 and the equipment placement frame 6 to rise and fall through the threaded cooperation, so that the equipment clamped by the clamping block 11 can be lifted and moved, and the spring 9 makes the equipment less likely to be damaged by excessive force during the clamping process; when it is necessary to detect multiple positions of the equipment, the second motor 18 can be controlled to drive the second worm 19 to rotate, so that the second worm 19 can drive the rotating shaft 20 to rotate through multiple second worm gears 21, so that the rotating shaft 20 can drive multiple transmission gears 22 to rotate after rotation, so that the transmission gear 22 can drive the upper equipment to move forward and backward by cooperating with the tooth groove above the bottom inner wall of the detection mobile mounting frame 1 after rotation, so that the X-ray emitter 7 and the flat panel detector 8 are more convenient and quick during the detection process.

[0029] The above disclosure is only a preferred embodiment of the present invention, which certainly cannot be used to limit the scope of the rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A combined X-ray intelligent non-destructive testing mobile platform, characterized in that: include: A detection mobile mounting frame (1) is provided, wherein a sliding frame (2) is slidably mounted on the top of the detection mobile mounting frame (1), a fixed box (3) is fixedly mounted on the top of the sliding frame (2), fixed sleeves (4) are fixedly mounted on the four corners of the top of the fixed box (3), a lifting slider (5) is slidably mounted on the inner side of the fixed sleeve (4), and an equipment placement rack (6) is fixedly mounted on the top of the lifting slider (5); An X-ray emitter (7) is fixedly mounted on the left inner wall of the detection mobile mounting frame (1), and a flat panel detector (8) is fixedly mounted on the right inner wall of the detection mobile mounting frame (1); A plurality of springs (9) are fixedly mounted on the inner wall of one side of the equipment placement rack (6), two electric telescopic rods (10) are fixedly mounted on the inner wall of the other side of the equipment placement rack (6), and a clamping block (11) is fixedly mounted on one end of the springs (9) and the electric telescopic rods (10); A lifting assembly is provided above the fixed box (3), and a moving assembly is provided above the sliding frame (2).

2. The combined X-ray intelligent non-destructive testing mobile platform according to claim 1, characterized in that: The lifting assembly comprises a first motor (12), a first worm (13), a pulley (14), a synchronous belt (15), a screw (16) and a first worm wheel (17); The first motor (12) is fixedly mounted on one side of the fixed box (3), the first worm (13) is fixedly mounted on the output end of the first motor (12), the first worm (13) is rotatably mounted between the front and rear inner walls of the fixed box (3), the pulley (14) is fixedly mounted on the outside of the first worm (13), the synchronous belt (15) is tensioned on the outside of the pulley (14), the screw (16) is rotatably mounted on the four inner corners of the fixed box (3), the first worm wheel (17) is fixedly mounted on the outside of the screw (16), and the first worm (13) is meshed with the first worm wheel (17).

3. The combined X-ray intelligent non-destructive testing mobile platform according to claim 1, characterized in that: The moving assembly includes a second motor (18), a second worm (19), a rotating shaft (20), a second worm gear (21) and a transmission gear (22); The second motor (18) is fixedly mounted on an inner wall of one side of the sliding frame (2), the second worm (19) is fixedly mounted on the output end of the second motor (18), the rotating shaft (20) is fixedly mounted between the left and right inner walls of the sliding frame (2), the second worm gear (21) is fixedly mounted on the outside of the rotating shaft (20), the second worm gear (21) and the second worm (19) are meshed, and the transmission gear (22) is fixedly mounted on the outside of the rotating shaft (20).

4. The combined X-ray intelligent non-destructive testing mobile platform according to claim 1, characterized in that: The front side and the left side of the equipment placement rack (6) are both provided with through slots, and one side of the clamping block (11) is provided with an arc-shaped clamping slot.

5. The combined X-ray intelligent non-destructive testing mobile platform according to claim 1, characterized in that: Limiting grooves are provided on the left and right sides of the top of the fixed sleeve (4), and the lifting slider (5) is slidably mounted on the inner sides of the limiting grooves.

6. The combined X-ray intelligent non-destructive testing mobile platform according to claim 3, characterized in that: The bottom inner wall of the detection mobile mounting frame (1) is provided with a plurality of tooth grooves, and the transmission gear (22) is meshed with adjacent tooth grooves.

7. The combined X-ray intelligent non-destructive testing mobile platform according to claim 2, characterized in that: A threaded hole is provided on the inner side of the lifting slider (5), and the screw rod (16) is engaged with an adjacent threaded hole.