Material number collector for intelligent storage

The photoelectric counting and weighing sensors of the material number collector solve the problems of high labor costs and difficulty in identifying bulk materials in warehouse management, and realize the automatic identification and accurate statistics of material quantities.

CN223333369UActive Publication Date: 2025-09-12ZHUHAI RUNQIAN TECH CO LTD
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Patent Information

Application Number
CN202422790119.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-12
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In existing warehouse management, a large number of material in and out times consumes a lot of labor costs, is complex to manage, and makes it difficult to effectively identify and count bulk materials.

Method used

The material number collector is used, which includes an inbound and outbound photoelectric counter, a scanning device, a weighing device and a pushing device. Combined with photoelectric counting and weighing sensors, it can realize automatic identification, counting and sorting of materials.

Benefits of technology

It improves the intelligence level of warehouse management, accurately counts the number of materials, reduces labor costs, can identify whole and scattered materials, and improves collection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material number collector for intelligent storage, which relates to the technical field of storage management equipment and comprises a first conveying belt, a weighing device is fixedly mounted on the right side of the first conveying belt, a storage conveying belt is fixedly mounted on the right side of the weighing device, and a delivery conveying belt is fixedly mounted on the side edge of the weighing device. A scanning device is fixedly installed on the side, close to the warehouse-out conveying belt, of the first conveying belt, and a pushing device is fixedly installed on the top of the side, close to the weighing device, of the warehouse-out conveying belt. According to the material number collector for intelligent warehousing, the warehousing photoelectric counter and the ex-warehouse photoelectric counter are arranged and matched with the scanning gun, materials are automatically recognized, the number of the materials is counted, the intelligence of warehousing is improved, the materials are weighed through the weighing sensor at the bottom of the supporting plate, and the material number collector is convenient to use. And the number of the scattered materials is automatically judged according to the number of the single material, so that accurate statistics is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of warehouse management equipment, and more specifically, to a material quantity collector for smart warehousing. Background Art

[0002] Warehousing is a comprehensive location that centrally reflects the status of factory material activities. It serves as a transit point connecting production, supply, and sales, and plays a vital supporting role in promoting production efficiency. Warehousing is the temporary storage of products and items during the production and distribution process due to pre-orders or market forecasts. Simultaneously, clear and accurate reporting, document accounts, and accurate information calculated by the accounting department are also carried out around physical warehousing activities. With the rise of "Internet Plus" and the application of Internet of Things technology, warehouse management is developing towards automation and intelligence, and smart warehousing has become a hot topic in the warehousing industry.

[0003] When existing warehouses manage materials, they first classify them and attach barcodes or QR code labels to the surface of each material. Each time the material enters or leaves the warehouse, the barcode is scanned to achieve the purpose of counting and manage the material in and out of the warehouse. However, this method often consumes a lot of labor costs when the number of times materials enter and leave the warehouse is large, its management is relatively complex, and it is difficult to effectively identify and count bulk materials. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a material number collector for smart warehousing to solve the problem that when the number of times existing materials are put in and out of the warehouse is large, a large amount of labor costs are often consumed, the management is relatively complicated, and it is difficult to effectively identify and count bulk materials.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a material quantity collector for smart warehousing, comprising a first conveyor belt, a weighing device fixedly installed on the right side of the first conveyor belt, an inbound conveyor belt fixedly installed on the right side of the weighing device, an outbound conveyor belt fixedly installed on the side of the weighing device, a scanning device fixedly installed on the side of the first conveyor belt close to the outbound conveyor belt, a pushing device fixedly installed on the top of the side of the outbound conveyor belt close to the weighing device, and a host provided on the side of the weighing device away from the outbound conveyor belt;

[0006] The weighing device includes a support frame, a fixed frame is fixedly installed on the top of the support frame, a transmission motor is fixedly installed on the left side of the fixed frame, an active roller is fixedly installed on the side of the transmission motor, the active roller is rotatably installed on the left side of the fixed frame, and a transmission roller is rotatably installed on the right side of the fixed frame. The outer surfaces of the active roller and the transmission roller are movably sleeved with a transmission belt, and the interior of the fixed frame is movably sleeved with a support plate, and the support plate is located at the bottom of the transmission belt. Weighing sensors are fixedly installed at the four corners inside the support frame, and the top of the weighing sensor is fixedly connected to the bottom of the support plate.

[0007] Among them, the interior of the first conveyor belt is fixedly installed with an incoming photoelectric counter, and the interior of the outgoing conveyor belt is fixedly connected with an outgoing photoelectric counter. The first conveyor belt, the weighing device, the incoming conveyor belt and the outgoing conveyor belt form a "T" shape.

[0008] Wherein, the scanning device includes a base box, a rotating motor is fixedly installed inside the base box, a rotating rod is fixedly installed on the top of the rotating motor, the rotating rod is rotatably installed inside the base box, a connecting frame is fixedly installed on the top of the rotating rod, and a scanning gun is fixedly installed at one end of the connecting frame.

[0009] Wherein, the pushing device includes a support block, which is fixedly installed on the top of the outbound conveyor belt near one end of the weighing device, and a limiting rod is fixedly installed on the side of the top of the support block near the weighing device, and a pushing cylinder is fixedly installed on the other end of the top of the support block, and a moving frame is fixedly installed on one side of the pushing cylinder, and a fixed shaft is fixedly installed inside the moving frame, and a rotating push plate is rotatably installed on the outer surface of the fixed shaft, and a positioning plate is fixedly installed on the top of the rotating push plate, and the top of the positioning plate is rotatably installed on the side of the moving frame, and the moving frame is movably sleeved on the outer surface of the limiting rod.

[0010] The technical effects and advantages of this utility model are:

[0011] 1. By setting up an incoming photoelectric counter, and setting the incoming photoelectric counter to the number of incoming materials, when the incoming photoelectric counter detects materials, the corresponding material quantity in the system increases, and the outgoing photoelectric counter is set to the number of outgoing materials. When the outgoing photoelectric counter detects materials, the corresponding material quantity in the system decreases. In conjunction with the scanner, the system automatically identifies materials and counts the number of materials, thereby improving the intelligence of warehousing;

[0012] 2. Use a scanner to scan the barcode or QR code label on the surface of the material and identify the type of scanner. An external sorting machine can be set at the end of the incoming conveyor belt to automatically sort the materials according to the type of material scanned by the scanner.

[0013] 3. The material is transferred to the top of the weighing device through the first conveyor belt. At this time, the conveyor belt is forced to drop and press against the top of the support plate, so that the weighing sensor at the bottom of the support plate weighs the weight of the material and automatically determines the number of scattered materials based on the number of individual materials to achieve accurate statistics. The material number collector can identify both the overall material and the scattered material, thereby improving the accuracy of material number collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a combined diagram of the first conveyor belt, weighing device, inbound conveyor belt and outbound conveyor belt of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the scanning device of the present utility model;

[0017] Figure 4 This is a schematic structural diagram of the pusher device of the present utility model;

[0018] Figure 5 This is a schematic diagram of the top structure of the weighing device of the present utility model;

[0019] Figure 6 This is a schematic diagram of the bottom structure of the weighing device of the present utility model.

[0020] The accompanying drawings are marked as follows: 1. First conveyor belt; 2. Weighing device; 3. Inbound conveyor belt; 4. Outbound conveyor belt; 5. Scanning device; 6. Pushing device; 7. Main machine; 11. Inbound photoelectric counter; 12. Outbound photoelectric counter; 21. Support frame; 22. Fixed frame; 23. Transmission motor; 24. Active roller; 25. Transmission belt; 26. Support plate; 27. Weighing sensor; 51. Base box; 52. Rotating motor; 53. Rotating rod; 54. Connecting frame; 55. Scanning gun; 61. Support block; 62. Limiting rod; 63. Pushing cylinder; 64. Moving frame; 65. Fixed shaft; 66. Rotating push plate; 67. Positioning plate. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.

[0022] Example 1, as shown in the attached Figure 1 - Figure 4As shown, an embodiment of the present invention provides a material quantity collector for smart warehousing, comprising a first conveyor belt 1, a weighing device 2 is fixedly installed on the right side of the first conveyor belt 1, an inbound conveyor belt 3 is fixedly installed on the right side of the weighing device 2, an outbound conveyor belt 4 is fixedly installed on the side of the weighing device 2, a scanning device 5 is fixedly installed on the side of the first conveyor belt 1 close to the outbound conveyor belt 4, a pushing device 6 is fixedly installed on the top of the outbound conveyor belt 4 close to the weighing device 2, and a main unit 7 is provided on the side of the weighing device 2 away from the outbound conveyor belt 4.

[0023] like Figure 2 As shown, the interior of the first conveyor belt 1 is fixedly installed with an incoming photoelectric counter 11, and the interior of the outgoing conveyor belt 4 is fixedly connected with an outgoing photoelectric counter 12. The first conveyor belt 1, the weighing device 2, the incoming conveyor belt 3 and the outgoing conveyor belt 4 form a "T" shape.

[0024] By setting up the incoming photoelectric counter 11, and the incoming photoelectric counter 11 is set to the number of incoming materials, when the incoming photoelectric counter 11 detects materials, the corresponding number of materials in the system increases, and the outgoing photoelectric counter 12 is set to the number of outgoing materials. When the outgoing photoelectric counter 12 detects materials, the corresponding number of materials in the system decreases.

[0025] Among them, the scanning device 5 includes a base box 51, a rotating motor 52 is fixedly installed inside the base box 51, a rotating rod 53 is fixedly installed on the top of the rotating motor 52, the rotating rod 53 is rotatably installed inside the base box 51, a connecting frame 54 is fixedly installed on the top of the rotating rod 53, and a scanning gun 55 is fixedly installed at one end of the connecting frame 54.

[0026] By utilizing the action of the rotating motor 52, the rotating rod 53 is controlled to rotate, so that the scanning gun 55 moves to the top of the first conveyor belt 1 or to the top of the outbound conveyor belt 4, thereby realizing that a single scanning gun 55 can scan and count the materials entering and leaving the warehouse.

[0027] like Figure 4 As shown, the pushing device 6 includes a support block 61, which is fixedly installed on the top of the outbound conveyor belt 4 near one end of the weighing device 2, and a limiting rod 62 is fixedly installed on the side of the top of the support block 61 near the weighing device 2. A pushing cylinder 63 is fixedly installed on the other end of the top of the support block 61, and a moving frame 64 is fixedly installed on one side of the pushing cylinder 63. A fixed shaft 65 is fixedly installed inside the moving frame 64, and a rotating push plate 66 is rotatably installed on the outer surface of the fixed shaft 65. A positioning plate 67 is fixedly installed on the top of the rotating push plate 66, and the top of the positioning plate 67 is rotatably installed on the side of the moving frame 64. The moving frame 64 is movably sleeved on the outer surface of the limiting rod 62.

[0028] By setting up a pushing device 6, when the material is shipped out, the material is transported through the shipping conveyor belt 4, so that when the material passes through the bottom of the rotating push plate 66, the rotating push plate 66 rotates counterclockwise around the fixed axis 65. When the material passes through the pushing device 6, the pushing cylinder 63 controls the movement of the moving frame 64, so that when the rotating push plate 66 pushes the material, the positioning plate 67 on the top of the rotating push plate 66 is blocked against the side of the moving frame 64 to prevent the rotating push plate 66 from rotating in the opposite direction, so that the rotating push plate 66 pushes the material to the top of the weighing device 2, thereby realizing the shipping of the material.

[0029] Example 2, as shown in the attached Figure 1 - Figure 6 As shown, an embodiment of the present invention provides a material quantity collector for smart warehousing, and the weighing device 2 includes a support frame 21, a fixed frame 22 is fixedly installed on the top of the support frame 21, a transmission motor 23 is fixedly installed on the left side of the fixed frame 22, and an active roller 24 is fixedly installed on the side of the transmission motor 23. The active roller 24 is rotatably installed on the left side of the fixed frame 22, and a transmission roller is rotatably installed on the right side of the fixed frame 22. The outer surfaces of the active roller 24 and the transmission roller are movably sleeved with a transmission belt 25, and the interior of the fixed frame 22 is movably sleeved with a support plate 26, which is located at the bottom of the transmission belt 25. Weighing sensors 27 are fixedly installed at the four corners inside the support frame 21, and the top of the weighing sensor 27 is fixedly connected to the bottom of the support plate 26.

[0030] When the material is transmitted and moves to the top of the transmission belt 25, the weight of the material will press down on the top of the support plate 26. The weighing sensor 27 will sense the weight of the support plate 26 and determine the weight of the bulk material. Based on the weight of the individual materials in the database, the number of bulk materials can be determined.

[0031] The working process of this utility model is as follows:

[0032] The materials are classified and a barcode or QR code label is attached to the surface of each material. When entering the warehouse, the materials are placed on the top of the first conveyor belt 1 and conveyed through the first conveyor belt 1. The barcode or QR code label attached to the surface of the materials is scanned by the scanner 55, and the materials are detected by the incoming photoelectric counter 11, so that the corresponding materials in the system are increased and entered into the warehouse through the weighing device 2 and the incoming conveyor belt 3. In addition, an external sorting machine can be set at the end of the incoming conveyor belt 3 to realize automatic sorting according to the type of materials scanned by the scanner 55;

[0033] When out of the warehouse, the rotating motor 52 controls the rotating rod 53 to rotate, so that the connecting frame 54 rotates from the top of the first conveyor belt 1 to the top of the outgoing conveyor belt 4. At this time, the scanning gun 55 is located at the top of the outgoing conveyor belt 4, and the material is placed on the top of the outgoing conveyor belt 4. The scanning gun 55 scans the material on the outgoing conveyor belt 4 and detects the material through the outgoing photoelectric counter 12, so that the corresponding material in the system is reduced. When the material passes through the bottom of the rotating push plate 66, the rotating push plate 66 rotates counterclockwise around the fixed axis 65. When the material passes through the pushing device 6, the pushing cylinder 63 controls the moving frame 64 to move, so that when the rotating push plate 66 pushes the material, the positioning plate 67 on the top of the rotating push plate 66 abuts against the side of the moving frame 64 to prevent the rotating push plate 66 from rotating in the opposite direction, so that the rotating push plate 66 pushes the material to the top of the weighing device 2, and the reverse transmission of the transmission belt 25 and the first conveyor belt 1 is realized to realize the out of the warehouse;

[0034] In addition, when the material is bulk material, such as part of a single piece of material, when the material is put into storage, the material is transmitted to the top of the weighing device 2 through the first conveyor belt 1. At this time, the conveyor belt 25 is forced to drop and press to the top of the support plate 26, so that the weighing sensor 27 at the bottom of the support plate 26 weighs the weight of the material and automatically determines the number of scattered materials based on the number of individual materials, achieving accurate statistics, so that the material number collector can identify both the overall material and the scattered material, thereby improving the accuracy of material number collection.

[0035] Finally, a few points should be explained: the drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material quantity collector for smart warehousing, comprising a first conveyor belt (1), characterized in that: A weighing device (2) is fixedly installed on the right side of the first conveyor belt (1), an inbound conveyor belt (3) is fixedly installed on the right side of the weighing device (2), an outbound conveyor belt (4) is fixedly installed on the side of the weighing device (2), a scanning device (5) is fixedly installed on the side of the first conveyor belt (1) close to the outbound conveyor belt (4), a pushing device (6) is fixedly installed on the top of the side of the outbound conveyor belt (4) close to the weighing device (2), and a main machine (7) is provided on the side of the weighing device (2) away from the outbound conveyor belt (4); The weighing device (2) comprises a support frame (21), a fixed frame (22) is fixedly installed on the top of the support frame (21), a transmission motor (23) is fixedly installed on the left side of the fixed frame (22), an active roller (24) is fixedly installed on the side of the transmission motor (23), the active roller (24) is rotatably installed on the left side of the fixed frame (22), a transmission roller is rotatably installed on the right side of the fixed frame (22), the outer surfaces of the active roller (24) and the transmission roller are movably sleeved with a transmission belt (25), the interior of the fixed frame (22) is movably sleeved with a support plate (26), the support plate (26) is located at the bottom of the transmission belt (25), and weighing sensors (27) are fixedly installed at the four corners inside the support frame (21), and the top of the weighing sensor (27) is fixedly connected to the bottom of the support plate (26).

2. A material quantity collector for smart warehousing according to claim 1, characterized in that: An inbound photoelectric counter (11) is fixedly installed inside the first conveyor belt (1), and an outbound photoelectric counter (12) is fixedly connected inside the outbound conveyor belt (4). The first conveyor belt (1), the weighing device (2), the inbound conveyor belt (3) and the outbound conveyor belt (4) form a "T" shape.

3. The material quantity collector for smart warehousing according to claim 1 is characterized in that: The scanning device (5) comprises a base box (51), a rotating motor (52) is fixedly installed inside the base box (51), a rotating rod (53) is fixedly installed on the top of the rotating motor (52), the rotating rod (53) is rotatably installed inside the base box (51), a connecting frame (54) is fixedly installed on the top of the rotating rod (53), and a scanning gun (55) is fixedly installed on one end of the connecting frame (54).

4. The material quantity collector for smart warehousing according to claim 1 is characterized in that: The pushing device (6) includes a support block (61), which is fixedly mounted on the top of the outbound conveyor belt (4) near one end of the weighing device (2), a limiting rod (62) is fixedly mounted on one side of the top of the support block (61) near the weighing device (2), a pushing cylinder (63) is fixedly mounted on the other end of the top of the support block (61), a moving frame (64) is fixedly mounted on one side of the pushing cylinder (63), a fixed shaft (65) is fixedly mounted inside the moving frame (64), a rotating push plate (66) is rotatably mounted on the outer surface of the fixed shaft (65), a positioning plate (67) is fixedly mounted on the top of the rotating push plate (66), the top of the positioning plate (67) is rotatably mounted on the side of the moving frame (64), and the moving frame (64) is movably sleeved on the outer surface of the limiting rod (62).