Cable end connector

By integrating optical signal, power supply and tension detection modules into the cable end connector, the connection status can be monitored in real time, solving the problem that existing cable connectors cannot be monitored, and realizing the improvement of the intelligence and safety of cable connectors.

CN223334162UActive Publication Date: 2025-09-12DEEP SEA HOMO SAPIENS (GUANGZHOU) TECH CO LTD
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Patent Information

Application Number
CN202422605175.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-12
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Existing cable connectors are unable to monitor the connection status, resulting in the equipment being unable to detect cable faults in a timely manner, posing a risk of leakage and threatening the safety of operators and the operating efficiency of equipment.

Method used

A cable end connector is designed, which includes an optical signal detection module, a power detection module and a tension detection module. By real-time monitoring of the optical fiber signal strength, the voltage and current of the electrical conductor and the tension at the connection, the communication integrated module is used to feed back the connection status of the monitor and the data of the optical signal detection module to the host computer, thereby realizing real-time monitoring of the connection status.

Benefits of technology

It realizes intelligent monitoring of cable connectors, detects faults in time, improves the safety and reliability of equipment operation, and simplifies the daily inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cable end connector, which comprises a first connecting body and a second connecting body, the first connecting body is provided with an electric lead and an optical fiber, one end of the first connecting body is connected with one end of the second connecting body in a pluggable manner, and the other end of the first connecting body and the other end of the second connecting body are both used for connecting a cable; the first connecting body is further provided with an optical signal detection module which is used for detecting the signal strength of the optical fiber in real time and feeding back the signal strength condition of the optical fiber to an upper computer. According to the utility model, the optical signal detection module is arranged on the first connecting body, and the optical signal detection module can feed back the signal strength condition of the optical fiber detected in real time to the upper computer, so that the real-time signal strength condition of the optical fiber can be checked; therefore, the connection state of the first connector and the second connector is judged.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable connection, in particular to a cable end connector. Background Art

[0002] Cables can provide power supply and signal interaction by simultaneously arranging electrical conductors and optical fibers. Cable connectors can achieve quick connection of such cables. Therefore, they have been widely used in various electromechanical equipment in various industrial fields to achieve normal transmission of equipment power and signal data, and ensure the normal operation of the equipment.

[0003] Damage to cable connectors or cables not only prevents equipment from functioning properly but also creates the risk of electrical leakage, threatening operator safety and impacting operational efficiency. Existing cable connectors only connect cables and lack the ability to monitor their connection status, hindering timely detection and rapid response. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide a cable end connector to solve the problem that existing cable connectors only realize the cable connection function but cannot monitor the connection status of the connector.

[0005] In order to solve the above technical problems, the technical solution used in this utility model is:

[0006] The cable end connector of the present invention comprises a first connector and a second connector, wherein the first connector is provided with an electrical conductor and an optical fiber, one end of the first connector and one end of the second connector are pluggable for connection, and the other ends of the first connector and the second connector are both used for connecting cables;

[0007] The first connector is further provided with an optical signal detection module, which is used to detect the signal strength of the optical fiber in real time and feed back the signal strength of the optical fiber to the host computer.

[0008] Preferably, the optical signal detection module includes a photodiode, a signal stabilizer, a frequency detection module and an optical modulator. The two poles of the photodiode are respectively connected to the optical fiber and the input end signal of the signal stabilizer. The frequency detection module is connected to the first output end signal of the signal stabilizer and is used to output the optical fiber signal strength detection value. The two ends of the optical modulator are respectively connected to the second output end of the signal stabilizer and the optical fiber; the frequency detection module is also used to communicate with the host computer.

[0009] Further preferably, the first connector is further provided with a communication integration module, the number of the optical fibers is not less than two, each of the optical fibers is correspondingly provided with the optical signal detection module, and each of the optical signal detection modules is respectively signal-connected to the communication integration module;

[0010] The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the optical signal detection module and send it to the host computer.

[0011] Preferably, the first connector is also provided with a power supply detection module, the power supply detection module includes a voltage detection unit, the voltage detection unit includes a voltage divider, an RMS-DC conversion circuit and an A / D converter, and the voltage divider, RMS-DC conversion circuit and the A / D converter are connected in series and in parallel between two phases of the electrical conductors, and the A / D converter is also used to communicate with the host computer.

[0012] Further preferably, the first connector is further provided with a communication integrated module, the number of the electrical conductors is three, every two electrical conductors are correspondingly provided with the voltage detection unit, and each voltage detection unit is respectively connected to the communication integrated module for signal connection;

[0013] The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the power detection module and send it to the host computer.

[0014] Preferably, the first connector is also provided with a power supply detection module, the power supply detection module includes a current detection unit, the current detection unit includes a shunt resistor, a gain switching circuit and an A / D converter, and the shunt resistor, the gain switching circuit and the A / D converter are sequentially connected in series and then connected in series in one of the phases of the electrical conductor, and the A / D converter is also used to communicate with the host computer.

[0015] Further preferably, the first connector is further provided with a communication integrated module, the number of the electrical conductors is three, each of the electrical conductors is correspondingly provided with the current detection unit, and each of the current detection units is respectively signal-connected to the communication integrated module;

[0016] The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the power detection module and send it to the host computer.

[0017] Preferably, the first connector is provided with a tension detection module at the connection between the first connector and the second connector, and the tension detection module includes a force sensor and an A / D converter. The force sensor is signal-connected to the A / D converter, and the A / D converter is also used for communication connection with the host computer.

[0018] Further preferably, the first connector is further provided with a communication integration module, which is respectively connected to the tension detection module, the optical signal detection module, and the power detection module by signal. The communication integration module is also used to communicate with the host computer, and processes the detection signal output by the tension detection module, the optical signal detection module or the power detection module and sends it to the host computer.

[0019] Further preferably, the first connector is further provided with an electronic display screen, and the communication integrated module is electrically connected to the electronic display screen.

[0020] Compared with the prior art, the beneficial effects of the cable end connector described in the present invention are mainly reflected in:

[0021] The utility model provides the optical signal detection module on the first connector, and the optical signal detection module can feed back the signal strength of the optical fiber detected in real time to the host computer, so that the connection status of the first connector and the second connector can be judged by checking the real-time signal strength of the optical fiber, thereby solving the problem that the existing cable connectors only realize the cable connection function but cannot monitor the connection status of the connectors.

[0022] In addition, by checking the real-time signal strength of the optical fiber, the operating status of the cable can also be partially reflected, which makes it easier for staff to conduct daily monitoring and promptly detect cable faults, thereby improving the intelligence of connectors and cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The above and other purposes, features and advantages of the present invention will become more apparent through a more detailed description of the preferred embodiments of the present invention shown in the accompanying drawings. The same reference numerals indicate the same parts throughout the drawings, and the drawings are not intentionally scaled to actual size. The emphasis is on illustrating the subject matter of the present invention.

[0024] Figure 1 A schematic structural diagram of the first connector provided in an embodiment of the present utility model;

[0025] Figure 2 This is a schematic end cross-sectional view of the first connector provided in an embodiment of the present utility model;

[0026] Figure 3 A schematic structural diagram of the second connector provided in an embodiment of the present utility model;

[0027] Figure 4 This is a schematic end cross-sectional view of the second connector provided in an embodiment of the present utility model;

[0028] Figure 5 A schematic diagram of the working principle of the optical signal detection module provided in an embodiment of the present utility model;

[0029] Figure 6 A schematic diagram of the working principle of the voltage detection unit provided in an embodiment of the present utility model;

[0030] Figure 7 A schematic diagram of the working principle of the current detection unit provided in an embodiment of the present utility model;

[0031] Figure 8 A schematic diagram of the working principle of the tension detection module provided in an embodiment of the present utility model;

[0032] Figure 9 A schematic diagram of the working principles of the optical signal detection module, the power detection module, the tension detection module, and the communication integration module provided in an embodiment of the present utility model;

[0033] Description of the drawings: first connector 1, second connector 2, electrical conductor 3, optical fiber 4, optical signal detection module 5, photodiode 501, signal stabilizer 502, frequency detection module 503, optical modulator 504, power detection module 6, voltage detection unit 601, voltage divider 6011, RMS-DC conversion circuit 6012, A / D converter 6013, current detection unit 602, shunt resistor 6021, gain switching circuit 6022, tension detection module 7, force sensor 701, communication integration module 8, host computer 9, electronic display screen 10. DETAILED DESCRIPTION

[0034] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it. However, the embodiments cited do not limit the present invention. In this embodiment, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention.

[0035] It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to the other element and integrated therewith, or there may be an intermediate element. The terms "mounted," "one end," "the other end," and similar expressions used in this utility model are for illustrative purposes only.

[0036] This embodiment provides a cable end connector, such as Figures 1 to 5 As shown, it includes a first connector 1 and a second connector 2. The first connector 1 is provided with an electrical conductor 3 and an optical fiber 4. One end of the first connector 1 and one end of the second connector 2 can be plugged into each other, and the other ends of the first connector 1 and the second connector 2 are both used to connect cables.

[0037] The first connector 1 is further provided with an optical signal detection module 5 , which is used to detect the signal strength of the optical fiber 4 in real time and feed back the signal strength of the optical fiber 4 to the host computer 9 .

[0038] The utility model sets an optical signal detection module 5 on the first connector 1, and the optical signal detection module 5 can feed back the signal strength of the optical fiber 4 detected by it in real time to the host computer 9, so that the connection status of the first connector 1 and the second connector 2 can be judged by checking the real-time signal strength of the optical fiber 4, thereby solving the problem that the existing cable connectors only realize the cable connection function but cannot monitor the connection status of the connectors.

[0039] In addition, by checking the real-time signal strength of optical fiber 4, the operating status of the cable can also be partially reflected, which makes it easier for staff to conduct daily monitoring and promptly detect cable faults, thereby improving the intelligence of connectors and cables.

[0040] It should be noted that in actual use, the male head of the connector is usually detachable and movable, while the female head is generally fixed in a certain position. It is preferred to use the first connector 1 as the female head and the second connector 2 as the male head. This can avoid damage to the detection module during movement after multiple disassembly.

[0041] In a specific embodiment, Figure 5As shown, the optical signal detection module 5 includes a photodiode 501, a signal stabilizer 502, a frequency detection module 503 and an optical modulator 504. The two poles of the photodiode 501 are respectively connected to the optical fiber 4 and the input end signal of the signal stabilizer 502. The frequency detection module 503 is connected to the first output end signal of the signal stabilizer 502, and is used to output the signal strength detection value of the optical fiber 4. The two ends of the optical modulator 504 are respectively connected to the second output end of the signal stabilizer 502 and the optical fiber 4; the frequency detection module 503 is also used to communicate with the host computer 9. In this embodiment, the optical fiber 4 emits an optical signal of a certain wavelength, the photodiode 501 converts the optical signal into an electrical signal, the signal stabilizer 502 maintains the stability of the output voltage through the negative feedback principle, and the frequency detection module 503 detects the wave frequency of the electrical signal output from the first output end of the signal stabilizer 502 in real time to obtain the intensity value of the communication signal of the optical fiber 4; the electrical signal output from the second output end of the signal stabilizer 502 is converted into an optical signal by the optical modulator 504 and transmitted to the optical fiber 4 and then re-transmitted along the optical fiber 4; the optical signal emitted from the optical fiber 4 is processed by the photodiode 501, the signal stabilizer 502, and the frequency detection module 503 to obtain the optical fiber 4 signal strength detection value, and the optical fiber 4 signal strength detection value is sent to the host computer 9 through the frequency detection module 503.

[0042] Further preferably, the first connector 1 is further provided with a communication integration module 8. The number of optical fibers 4 is no less than two, and each optical fiber 4 is correspondingly provided with an optical signal detection module 5. Each optical signal detection module 5 is separately connected to the communication integration module 8 for signal communication. The communication integration module 8 is also used to communicate with a host computer 9, and processes the detection signal output by the optical signal detection module 5 and transmits it to the host computer 9. By providing the communication integration module 8 in this embodiment, when the cable is provided with multiple optical fibers 4, each optical signal detection module 5 is separately connected to the communication integration module 8 for signal communication, thereby simplifying the internal circuit configuration and improving the integration of the connector.

[0043] In another preferred embodiment, Figure 6 and Figure 7 As shown, the first connector 1 is further provided with a power detection module 6. The power detection module 6 obtains an analog signal of the measured electrical quantity (voltage or current) through the "electric flux method", that is, according to basic electrical theorems such as Ohm's law and Kirchhoff's voltage law. The connection status of the first connector 1 and the second connector 2 can be determined by checking the real-time voltage or current value and change of the electrical conductor 3. If the value or change is abnormal, it can be determined that the cable is faulty:

[0044] In one embodiment, Figure 6As shown, the power supply detection module 6 includes a voltage detection unit 601, which includes a voltage divider 6011, an RMS-DC conversion circuit 6012, and an A / D converter 6013. The voltage divider 6011, the RMS-DC conversion circuit 6012, and the A / D converter 6013 are sequentially connected in series and then connected in parallel between two phase electrical conductors 3. The A / D converter 6013 is also used to communicate with the host computer 9. In this embodiment, the voltage divider 6011 reduces the higher voltage, the RMS-DC conversion circuit 6012 rectifies and averages the AC voltage and converts it into a DC current. The RMS-DC conversion circuit 6012 converts the AC signal into a DC signal and sends it to the A / D converter 6013. The A / D converter 6013 measures the voltage value of the DC signal and sends it to the host computer 9. This embodiment is suitable for monitoring high and low voltage cables.

[0045] Furthermore, in an embodiment for a three-phase power cable, the first connector 1 is further provided with a communication integration module 8. There are three electrical conductors 3, with each pair of electrical conductors 3 correspondingly provided with a voltage detection unit 601. Each voltage detection unit 601 is separately signal-connected to the communication integration module 8. The communication integration module 8 is also configured to communicate with a host computer 9, converting the analog detection signal received from the power detection module 6 into a digital signal before transmitting it to the host computer 9. This embodiment can simultaneously detect the voltage values ​​of the three conductive wires in real time. Furthermore, by providing the communication integration module 8 and separately signal-connecting each voltage detection unit 601 to the communication integration module 8, the internal wiring configuration can be simplified and the connector's integration level can be improved.

[0046] In another embodiment, Figure 7 As shown, the power detection module 6 includes a current detection unit 602, which includes a shunt resistor 6021, a gain switching circuit 6022, and an A / D converter 6013. The shunt resistor 6021, the gain switching circuit 6022, and the A / D converter 6013 are sequentially connected in series and then connected in series to one of the phase electrical conductors 3. The A / D converter 6013 is also used for communication with the host computer 9. In this embodiment, the current signal can be converted into a voltage signal by the shunt resistor 6021, which is then amplified to an appropriate voltage value by the gain switching circuit 6022. The current value is then output by the A / D converter 6013 and sent to the host computer 9.

[0047] Furthermore, in an embodiment for a three-phase power cable, the first connector 1 is further provided with a communication integration module 8. There are three electrical conductors 3, each of which is provided with a corresponding current detection unit 602. Each current detection unit 602 is separately signal-connected to the communication integration module 8. The communication integration module 8 is also configured to communicate with a host computer 9, processing the detection signal received from the power detection module 6 and transmitting it to the host computer 9. Specifically, the analog signal is converted into a digital signal and then transmitted to the host computer 9. This embodiment can simultaneously detect the current values ​​of the three conductive wires in real time. By providing the communication integration module 8 and separately signal-connecting each current detection unit 602 to the communication integration module 8, the internal wiring configuration can be simplified and the connector's integration level can be improved.

[0048] In another preferred embodiment, Figure 8 As shown, the first connector 1 is provided with a tension detection module 7 at the connection between it and the second connector 2. The tension detection module 7 includes a force sensor 701 and an A / D converter 6013. The force sensor 701 is signal-connected to the A / D converter 6013, and the A / D converter 6013 is also used for communication with the host computer 9. In actual use, the first connector 1 and the second connector 2 are usually fastened by a threaded connection after being plugged in. In this embodiment, the tension detection module 7 is provided at the connection between the first connector 1 and the second connector 2. The tension detection module 7 monitors the change in the preload force at the connection in real time, thereby determining the tightness of the connection between the first connector 1 and the second connector 2.

[0049] Further, such as Figure 9 As shown, the first connector 1 is further provided with a communication integration module 8, which is signal-connected to the tension detection module 7, the optical signal detection module 5, and the power detection module 6, respectively. The communication integration module 8 is also used to communicate with a host computer 9, and processes the detection signals received by the tension detection module 7, the optical signal detection module 5, or the power detection module 6, and then transmits them to the host computer 9. In this embodiment, the communication integration module 8 processes and amplifies all analog signals collected from each module, converts them into digital signals for "packaging", and transmits the signals to the host computer 9 via serial communication technology for real-time display. This allows users to quickly and accurately obtain the connection status information of the cable connector, enabling comprehensive real-time monitoring of the cable, and a high degree of integration and intelligence.

[0050] Further preferably, the first connector 1 is further provided with an electronic display screen 10, and the communication integration module 8 is electrically connected to the electronic display screen 10, and the digital signal processed by the communication integration module 8 is digitally displayed, thereby improving the intuitiveness and convenience of inspection by patrol personnel.

[0051] In this specification, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0052] In the description of this specification, the description with reference to the terms "preferred embodiment", "further embodiment", "other embodiments" or "specific example" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0053] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A cable end connector, characterized in that: The device comprises a first connector and a second connector, wherein the first connector is provided with an electrical conductor and an optical fiber, one end of the first connector and one end of the second connector are pluggable for connection, and the other ends of the first connector and the second connector are both used for connecting cables; The first connector is further provided with an optical signal detection module, which is used to detect the signal strength of the optical fiber in real time and feed back the signal strength of the optical fiber to the host computer.

2. The cable end connector according to claim 1, characterized in that: The optical signal detection module includes a photodiode, a signal stabilizer, a frequency detection module and an optical modulator. The two poles of the photodiode are respectively connected to the optical fiber and the input end signal of the signal stabilizer. The frequency detection module is connected to the first output end signal of the signal stabilizer and is used to output the optical fiber signal strength detection value. The two ends of the optical modulator are respectively connected to the second output end of the signal stabilizer and the optical fiber; the frequency detection module is also used to communicate with the host computer.

3. A cable end connector according to claim 1 or 2, characterized in that: The first connector is further provided with a communication integration module, the number of the optical fibers is not less than two, each of the optical fibers is correspondingly provided with the optical signal detection module, and each of the optical signal detection modules is respectively signal-connected to the communication integration module; The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the optical signal detection module and send it to the host computer.

4. The cable end connector according to claim 1, characterized in that: The first connector is also provided with a power supply detection module, which includes a voltage detection unit. The voltage detection unit includes a voltage divider, an RMS-DC conversion circuit and an A / D converter. The voltage divider, the RMS-DC conversion circuit and the A / D converter are connected in series and in parallel between two phases of the electrical conductors. The A / D converter is also used to communicate with the host computer.

5. The cable end connector according to claim 4, characterized in that: The first connector is further provided with a communication integrated module, the number of the electrical conductors is three, and each two electrical conductors are correspondingly provided with the voltage detection unit, and each voltage detection unit is respectively connected to the communication integrated module for signal connection; The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the power detection module and send it to the host computer.

6. The cable end connector according to claim 1, characterized in that: The first connector is also provided with a power supply detection module, which includes a current detection unit. The current detection unit includes a shunt resistor, a gain switching circuit and an A / D converter. The shunt resistor, the gain switching circuit and the A / D converter are sequentially connected in series and then connected in series in one of the phases of the electrical conductor. The A / D converter is also used to communicate with the host computer.

7. The cable end connector according to claim 6, characterized in that: The first connector is further provided with a communication integrated module, the number of the electrical conductors is three, each of the electrical conductors is correspondingly provided with the current detection unit, and each of the current detection units is respectively connected to the communication integrated module for signal connection; The communication integration module is further configured to be connected to the host computer for communication, and to process the detection signal output by the power detection module and send it to the host computer.

8. A cable end connector according to claim 1, 2, 4 or 6, characterized in that: The first connector is provided with a tension detection module at the connection between the first connector and the second connector. The tension detection module includes a force sensor and an A / D converter. The force sensor is signal-connected to the A / D converter, and the A / D converter is also used for communication connection with the host computer.

9. The cable end connector according to claim 8, characterized in that: The first connector is also provided with a communication integration module, which is respectively connected to the tension detection module, the optical signal detection module, and the power detection module. The communication integration module is also used to communicate with the host computer, and processes the detection signal output by the tension detection module, the optical signal detection module or the power detection module and sends it to the host computer.

10. The cable end connector according to claim 9, characterized in that: The first connector is further provided with an electronic display screen, and the communication integrated module is electrically connected to the electronic display screen.