Shifting fork device of concentrator center disc current collector

By designing a collector fork device, the problems of frequent failures and high installation precision requirements of the concentrator center disk collector in harsh environments were solved, and the stability and cost-effectiveness of the device were improved.

CN223334193UActive Publication Date: 2025-09-12HUBEI SANXIN GOLD & COPPER CO LTD
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Patent Information

Application Number
CN202422056587.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-09-12
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing concentrator center disk current collector device frequently fails in harsh environments and requires high installation precision, resulting in high operating costs and low operating efficiency.

Method used

A collector fork device is designed, which includes a base, a rotating mechanism, a linear bearing, a flange linear bearing and a 90-degree bent sleeve. Through the combination of the main fork, the secondary fork and the locking screw, the collector can be flexibly adjusted and precisely aligned, reducing the installation accuracy requirements.

Benefits of technology

It improves the stability and durability of the device, reduces the failure rate, simplifies installation and maintenance, reduces costs, and ensures efficient operation in harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of current collector shifting forks, and discloses a concentrator center disc current collector shifting fork device which comprises a current collector and a base, the top of the base is fixedly connected with a first rotating mechanism, and the rotating mechanism is rotationally connected with the connecting end of a linear bearing seat. The mounting surface of the linear bearing seat is fixedly connected with a flange type linear bearing through a bolt, the flange type linear bearing is connected to the surface of the long shaft in a sliding manner, and the top of the long shaft is in threaded connection with the bottom end of the 90-degree bent sleeve. The current collector is simple and convenient to maintain, can efficiently and stably operate in a severe environment, can effectively reduce the fault rate of the current collector, saves the cost, reduces the requirement on the installation precision of the slide wire, and solves the problem that the position of the current collector cannot be flexibly adjusted to eliminate the installation precision error of the slide way in the prior art.
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Description

Technical Field

[0001] The utility model belongs to the technical field of current collector forks, and in particular relates to a current collector fork device for a central disk of a concentrator. Background Art

[0002] The mine's main products are gold, copper, iron, and sulfur. Currently, eight concentrators are in operation. Concentrators are a key component of the dehydration system, used for dehydrating concentrates and tailings backfill in the concentrator. A concentrator is a device with a central cylinder as a fixed base, and the frame rotates in one direction continuously for 24 hours. However, three unavoidable phenomena have occurred during the operation of the concentrators at this mine.

[0003] First, the particle size of the concentrate product is very fine, and the temperature difference is large when entering the concentrator, and the fine-particle slurry is easily evaporated with water.

[0004] Second, the copper concentrate defoaming device continuously uses water to impact the liquid surface of the concentrator, causing water mist to fly around the machine body.

[0005] Third, sulfur concentrate is highly corrosive, sticking to equipment and corroding spare parts. The concentrator slurry is highly volatile, operating in a harsh environment, and the central collector frequently malfunctions.

[0006] At present, the center collector ring adopts HXTS type sliding wire and JD type collector. HXTS type sliding wire is connected by two or more arcs to form a closed circle. Because the size of mine thickeners is very small, the center disk collector device is also very small, and the collector moves around the circle. As a result, the use of HXTS type sliding wire with JD type collector requires relatively high installation accuracy. It is difficult for general technicians to meet the installation requirements. Therefore, a fork device that can flexibly adjust the position of the collector is needed to eliminate the slide installation accuracy error.

[0007] The pull fork in the existing technology generally consists of a U-shaped support arm and two hinges. When used with the HXTS type sliding line structure, it is difficult to position the pull fork on the collector. The contact between the pull fork support arm and the collector is squeezed and worn in a short time, resulting in an uneven contact surface. The support arm loses its mobile adjustment function. The joint is particularly prone to deformation when subjected to force, resulting in a mismatch between the force direction of the collector and the running direction, causing friction and wear between the collector and the slide. The above problems lead to frequent breakage and replacement of the collector, long-term corrosion failure of the pull fork, excessive running resistance of the pull fork and deformation of the fork. These problems lead to high costs for the use of the collector and the pull fork, seriously affecting the efficiency of the concentrator. Therefore, it is necessary to improve the existing collector pull fork device. Utility Model Content

[0008] The purpose of the utility model is to provide a concentrator center disk collector fork device to solve the above-mentioned problems in the prior art.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] The top of the long shaft is threadably connected to the bottom end of the 90-degree bent sleeve, and the other end of the 90-degree bent sleeve is rotatably connected to the rotating mechanism second. The rotating mechanism second is fixedly connected to a main fork, and the bottom of the main fork is fixedly connected to a locking screw and a sliding rod side by side. A secondary fork is slidably connected between the locking screw and the sliding rod, and the secondary fork is arranged parallel to the main fork. The surface of the locking screw is threadably connected to two locking nuts, and the two locking nuts are respectively located on opposite sides of the secondary fork, and the current collector is detachably fixedly installed between the main fork and the secondary fork.

[0011] In a preferred embodiment of the present invention, claws are provided on the side opposite to the secondary fork and near the middle, and the tops of the main fork and the secondary fork are threadedly connected with top screws. The current collector is clamped between the two claws, and the two top screws are fixed to the shell of the current collector.

[0012] In a preferred embodiment of the present invention, the structures of the rotating mechanism one and the rotating mechanism two are exactly the same, and both include a bearing mounting seat, two thrust angular contact ball bearings are fixedly installed axially inside the bearing mounting seat, and the two open ends of the bearing mounting seat are respectively fixedly installed with bearing pressure cover one and bearing pressure cover two, and the inner holes of the two thrust angular contact ball bearings are fixedly connected to one end of the short shaft, and the other end of the short shaft passes through the outside of the bearing pressure cover two.

[0013] In a preferred embodiment of the present invention, the other end of the short shaft of the rotating mechanism 1 is threadedly connected to the mounting end of the linear bearing seat and is locked by a nut.

[0014] In a preferred embodiment of the present invention, the other end of the short shaft of the second rotating mechanism is threadedly connected to the bottom end of the 90-degree bent sleeve and is locked by a nut.

[0015] In a preferred embodiment of the present invention, both ends of the flange-type linear bearing are fixedly connected with telescopic dust covers, the bottom end of one of the telescopic dust covers is fixed to the bottom end of the long shaft by an installation bolt assembly, and the top end of the other telescopic dust cover is fixedly connected to the surface around the long shaft and close to the top.

[0016] The beneficial effects of the utility model are:

[0017] The device has a simple and reasonable structure, is firm and reliable, flexible to adjust, has a large load-bearing capacity, is not easy to deform, is easy to install and disassemble, is simple and convenient to maintain, can operate efficiently and stably in harsh environments, can effectively reduce the failure rate of the collector, save costs, and reduce the requirements for the installation accuracy of the slide line, overcoming the problem in the existing technology that the collector position cannot be flexibly adjusted to eliminate the slide installation accuracy error. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall planar structure of the first mode of the present utility model;

[0019] Figure 2 This is a schematic diagram of a top plan cross-sectional structure of the present invention;

[0020] Figure 3 Schematic diagram of the plane structure of the base;

[0021] Figure 4 It is a schematic diagram of the plane structure of the linear bearing seat;

[0022] Figure 5 This is a schematic diagram of the overall planar structure of the second mode of the present utility model;

[0023] Figure 6 Schematic diagram of the planar structure of the collector.

[0024] Figure markings; among them, 1, base; 2, bearing cover 1; 3, thrust angular contact ball bearing; 4, bearing mounting seat; 5, bearing cover 2; 6, short shaft; 7, mounting bolt assembly; 8, linear bearing seat; 9, flange linear bearing; 10, telescopic dust cover; 11, long shaft; 12, 90-degree angle bend sleeve; 13, main fork; 14, top screw; 15, secondary fork; 16, locking screw; 17, slide rod; 18, claw; 19, locking nut; 20, collector. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be briefly introduced below in conjunction with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structures of the drawings is only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0026] Example:

[0027] like Figure 1-6As shown, this embodiment provides a concentrator center disk collector fork device, including a collector 20, including a base 1, the top of the base 1 is fixedly connected to a rotating mechanism 1, the rotating mechanism is rotatably connected to the connecting end of the linear bearing seat 8, the mounting surface of the linear bearing seat 8 is fastened with a flanged linear bearing 9 by bolts, the flanged linear bearing 9 is slidably connected to the surface of the long shaft 11, the top of the long shaft 11 is threadedly connected to the bottom end of the 90-degree bent sleeve 12, and the other end of the 90-degree bent sleeve 12 is rotatably connected to the rotating mechanism 2, the rotating mechanism 2 is fixedly connected to the main fork 13, the bottom of the main fork 13 is fixedly connected with a locking screw 16 and a sliding rod 17 side by side, and a secondary fork 15 is slidably connected between the locking screw 16 and the sliding rod 17, the secondary fork 15 is arranged parallel to the main fork 13, the surface of the locking screw 16 is threadedly connected to two locking nuts 19, and the two locking nuts 19 are respectively located on opposite sides of the secondary fork 15, and the collector 20 is detachably fixedly installed between the main fork 13 and the secondary fork 15.

[0028] Specifically, by adjusting the distance between the secondary fork 15 and the main fork 13 along the locking screw 16 and the sliding rod 17, the collector 20 is placed between the main fork 13 and the secondary fork 15, and the collector 20 is fixed by the claws 18 set in the middle of the two. Then, the collector 20 is further fixed by twisting the top screws 14 on the top of the main fork 13 and the secondary fork 15, so that the collector 20 is arranged parallel to the main fork 13 and the secondary fork 15 to facilitate accurate alignment of the center collector ring. At the same time, by fixing the main fork 13 to the rotating mechanism 2 and connecting it to the long shaft 11 through the 90-degree bent sleeve 12, the main fork 13 can rotate relative to the long shaft 11, and the long shaft 11 is slidably connected to the flanged linear bearing 9. When the flanged linear bearing 9 is installed on the linear bearing seat 8, the linear bearing seat 8 is rotatably connected to the rotating mechanism, so that the long shaft 11 can rotate relative to the base 1, so that the height of the current collector 20 clamped between the main fork 13 and the secondary fork 15 can be adjusted by sliding and rotating the long shaft 11, and the current collector 20 can be accurately plugged and installed gradually close to the center collector ring to prevent the current collector 20 from being poorly installed or damaged due to incorrect installation angle. In addition, in order to reduce the burden on the operator caused by the weight of the current collector 20 and the device itself during the installation process, a counterweight structure is provided at the tail end of the long shaft 11 and the main fork 13, which can effectively reduce the burden on the device, thereby further reducing the difficulty of operating the device;

[0029] The device has a simple and reasonable structure, is firm and reliable, flexible to adjust, has a large load-bearing capacity, is not easy to deform, is easy to install and disassemble, is simple and convenient to maintain, can operate efficiently and stably in harsh environments, can effectively reduce the failure rate of the collector 20, save costs, and reduce the requirements for the installation accuracy of the slide line, overcoming the problem in the existing technology that the position of the collector 20 cannot be flexibly adjusted to eliminate the slide installation accuracy error.

[0030] In a preferred embodiment of the present invention, further, claws 18 are provided on the opposite side of the main fork 13 and the secondary fork 15 and near the middle, and the tops of the main fork 13 and the secondary fork 15 are threadedly connected with top screws 14, and the current collector 20 is clamped between the two claws 18, and the two top screws 14 are fixed to the shell of the current collector 20.

[0031] In a preferred embodiment of the present invention, further, the structures of the rotating mechanism one and the rotating mechanism two are exactly the same, both including a bearing mounting seat 4, two thrust angular contact ball bearings 3 are fixedly installed axially inside the bearing mounting seat 4, and the two open ends of the bearing mounting seat 4 are respectively fixedly installed with a bearing pressure cover 1 2 and a bearing pressure cover 2 5, and the inner holes of the two thrust angular contact ball bearings 3 are fixedly connected to one end of the short shaft 6, and the other end of the short shaft 6 passes through the outside of the bearing pressure cover 2 5.

[0032] In a preferred embodiment of the present invention, further, the other end of the short shaft 6 of the rotating mechanism 1 is threadedly connected to the mounting end of the linear bearing seat 8 and is locked by a nut.

[0033] In a preferred embodiment of the present invention, further, the other end of the short shaft 6 of the second rotating mechanism is threadedly connected to the bottom end of the 90-degree bent sleeve 12 and is locked by a nut.

[0034] In a preferred embodiment of the present invention, further, both ends of the flanged linear bearing 9 are fixedly connected with telescopic dust covers 10, wherein the bottom end of one telescopic dust cover 10 is fixed to the bottom end of the long shaft 11 by installing a bolt assembly 7, and the top end of each other telescopic dust cover 10 is fixedly connected to the surface around the long shaft 11 and close to the top.

[0035] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A concentrator center disk current collector fork device, comprising a current collector (20), characterized in that: The invention comprises a base (1), wherein the top of the base (1) is fixedly connected to a rotating mechanism 1, the rotating mechanism is rotatably connected to the connecting end of the linear bearing seat (8), the mounting surface of the linear bearing seat (8) is fastened with a flange type linear bearing (9) by bolts, the flange type linear bearing (9) is slidably connected to the surface of the long shaft (11), the top of the long shaft (11) is threadedly connected to the bottom end of a 90-degree angle bent sleeve (12), the other end of the 90-degree angle bent sleeve (12) is rotatably connected to the rotating mechanism 2, and the rotating mechanism 2 is fixedly connected to the main fork (11). 3), a locking screw (16) and a sliding rod (17) are fixedly connected side by side at the bottom of the main fork (13), a secondary fork (15) is slidably connected between the locking screw (16) and the sliding rod (17), the secondary fork (15) is arranged in parallel with the main fork (13), and two locking nuts (19) are threadedly connected to the surface of the locking screw (16), and the two locking nuts (19) are respectively located on opposite sides of the secondary fork (15), and the collector (20) is detachably fixedly installed between the main fork (13) and the secondary fork (15).

2. A concentrator center disk collector fork device according to claim 1, characterized in that: A claw (18) is provided on one side of the main fork (13) and the secondary fork (15) opposite to each other and near the middle. The tops of the main fork (13) and the secondary fork (15) are both threadedly connected with a top screw (14). The current collector (20) is clamped between the two claws (18), and the two top screws (14) are fixed to the shell of the current collector (20).

3. The concentrator center disk collector fork device according to claim 2, characterized in that: The structures of the rotating mechanism 1 and the rotating mechanism 2 are completely identical, and both include a bearing mounting seat (4), two thrust angular contact ball bearings (3) are fixedly mounted in the axial direction inside the bearing mounting seat (4), and two open ends of the bearing mounting seat (4) are respectively fixedly mounted with a bearing pressure cover 1 (2) and a bearing pressure cover 2 (5), and the inner holes of the two thrust angular contact ball bearings (3) are fixedly connected to one end of the short shaft (6), and the other end of the short shaft (6) passes through the outside of the bearing pressure cover 2 (5).

4. The concentrator center disk collector fork device according to claim 3, characterized in that: The other end of the short shaft (6) of the rotating mechanism 1 is threadedly connected to the mounting end of the linear bearing seat (8) and is locked by a nut.

5. The concentrator center disk collector fork device according to claim 4, characterized in that: The other end of the short shaft (6) of the second rotating mechanism is threadedly connected to the bottom end of the 90-degree angle bent sleeve (12) and is locked by a nut.

6. The concentrator center disk collector fork device according to claim 1, characterized in that: Both ends of the flange-type linear bearing (9) are fixedly connected with telescopic dust covers (10), wherein the bottom end of one of the telescopic dust covers (10) is fixed to the bottom end of the long shaft (11) by means of a mounting bolt assembly (7), and the top end of the other telescopic dust cover (10) is fixedly connected to the surface around the long shaft (11) and close to the top.