High-efficiency and energy-saving cotton spinning direct current brushless spindle motor structure

Abstract

The utility model discloses an efficient energy-saving cotton spinning direct current brushless spindle motor structure, which comprises a motor shell, a motor spindle and an adjustable limit assembly, the motor spindle penetrates through the motor shell and is connected with a blocking cover, the blocking cover covers the top of the motor shell, the adjustable limit assembly is arranged on the motor shell, and the motor shell is connected with the motor spindle. The adjustable limiting assembly is used for limiting a motor main shaft and a blocking cover of the motor main shaft and enabling the blocking cover not to be completely separated from a motor shell when the motor works, through the design of the adjustable limiting assembly, a user can easily carry out oiling and maintenance operation on the motor, the maintenance time is greatly shortened, the labor intensity is greatly reduced, and the working efficiency is improved. The limiting assembly prevents the motor main shaft from being separated from the motor shell when the motor works, stable operation of the motor can be ensured, a complex disassembly process is not needed, and the refueling efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a high-efficiency and energy-saving cotton spinning DC brushless spindle motor structure. Background Art

[0002] In the cotton spinning industry, stable motor operation is crucial for ensuring production efficiency and product quality. However, conventional cotton spinning motors present several pressing challenges in practical applications. Motor performance significantly impacts production efficiency and product quality. Traditional cotton spinning motors suffer from high energy consumption, low efficiency, and high noise levels, making them inadequate for modern cotton spinning production. Furthermore, lubrication of the spindle assembly is cumbersome and prone to oil leakage and pull-out, all of which can lead to reduced motor performance and service life. Utility Model Content

[0003] To solve the above technical problems, the present invention relates to a high-efficiency and energy-saving cotton spinning DC brushless spindle motor structure. The structure is simple and reliable, effectively solves the above technical problems, and is suitable for popularization and use. To achieve the above purpose, the present invention is implemented through the following technical solutions:

[0004] A high-efficiency and energy-saving cotton spinning DC brushless spindle motor structure includes a motor housing, a motor main shaft, and an adjustable limit assembly. The motor main shaft passes through the motor housing, is connected to a baffle, and the baffle cover is arranged on the top of the motor housing. The adjustable limit assembly is arranged on the motor housing. The adjustable limit assembly is used to limit the motor main shaft and its baffle and ensure that the baffle cannot be completely separated from the motor housing when the motor is working. A stator assembly and a rotor arranged opposite to each other are installed inside the motor housing. The stator assembly includes an iron core and a winding. The iron core is made of laminated silicon steel sheets. The rotor is cylindrical and made of permanent magnet material. The motor main shaft is made of alloy steel.

[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the adjustable limit assembly includes a support block, a limit paddle, and a rotating shaft. A groove is provided on the outside of the motor housing, the support block is fixed in the groove, and two symmetrical card plates are provided on the top of the support block. The limit paddle is located between the two card plates and is rotatably connected to the two card plates through a rotating shaft. The limit paddle can be rotated and switched between a first state and a second state. In the first state, the limit paddle limits the baffle cover so that the motor main shaft cannot be completely separated from the motor housing. In the second state, the limit paddle releases the limit on the baffle cover so that the motor main shaft can move freely along the axial direction and thus detach from the motor housing.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the limiting paddle includes a first limiting straight edge and a second limiting straight edge, the first limiting straight edge is connected to the second limiting straight edge and is perpendicular to each other, in the first state, the first limiting straight edge is located above the block cover and is parallel to its upper surface with a gap, the second limiting straight edge is attached to the outer surface of the support block to prevent the limiting block from further rotating clockwise, and in the second state, the first limiting straight edge is attached to the inner surface of the support block and releases the axial limit on the block cover.

[0007] On the basis of the above solution and as a preferred solution of the above solution: the limiting paddle further includes an arc-shaped inner concave edge, and one end of the arc-shaped inner concave edge is connected to the second limiting straight edge.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the adjustable limit assembly also includes a bolt, the support block is provided with a socket, the motor housing is provided with a threaded hole matching the bolt, and the support block is connected to the motor housing by a bolt connection.

[0009] Compared with the existing technology, the present invention has the following outstanding and beneficial technical effects: through the design of the adjustable limit assembly, the user can easily refuel and maintain the motor, which greatly reduces the maintenance time and labor intensity; the limit assembly prevents the motor shaft from separating from the motor housing when the motor is working, which can ensure the stable operation of the motor without the need for complicated disassembly process, and significantly improves the refueling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the overall structure of the adjustable limit assembly;

[0011] Figure 2 It is a schematic diagram of the limit block rotating to the second state. DETAILED DESCRIPTION

[0012] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are only for illustrative purposes and are not intended to limit the present invention.

[0013] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0014] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0015] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0016] In order to solve the above technical problems, Figure 1-2As shown, the utility model designs a high-efficiency and energy-saving cotton spinning DC brushless spindle motor structure, including a motor housing 1, a motor spindle 2, and an adjustable limit assembly 3. The motor spindle 2 passes through the motor housing 1, and the motor spindle 2 is connected to a baffle 4. The baffle 4 is arranged on the top of the motor housing 1. The adjustable limit assembly 3 is arranged on the motor housing 1. The adjustable limit assembly 3 is used to limit the motor spindle 2 and its baffle 4 and prevent the baffle 4 from being completely separated from the motor housing 1 when the motor is working. Specifically, the adjustable limit assembly 3 includes a support block 31, a limit paddle 32, and a rotating shaft 33. A groove is provided on the outside of the motor housing 1, and the support block 31 is fixed in the groove. Two symmetrical card plates 34 are provided on the top of the support block 31. The limit paddle 32 is located between the two card plates 34 and is connected to the two through the rotating shaft 33. The card plate 34 is rotatably connected, and the limit paddle 32 can be rotated and switched between a first state and a second state. In the first state, the limit paddle 32 limits the baffle 4 so that the motor shaft 2 cannot be completely separated from the motor housing 1. In the second state, the limit paddle 32 releases the limit on the baffle 4 so that the motor shaft 2 can move freely along the axial direction and thus separate from the motor housing 1. The design of the adjustable limit component 3 makes the refueling operation more convenient and quick. It is only necessary to toggle the limit paddle 32 to switch between the two states. Refueling can be performed without disassembling the motor, which significantly improves the refueling efficiency. When the motor is working, the limit component prevents the baffle 4 from being completely separated from the motor housing 1, thereby ensuring the stable operation of the motor and avoiding failures caused by separation. The optimized motor design helps to improve the production capacity and efficiency of the production line and meet the cotton spinning industry's demand for high-efficiency production.

[0017] The interior of the motor housing is equipped with a stator assembly and a rotor that are arranged opposite to each other. The stator assembly includes an iron core and a winding. The iron core is made of laminated silicon steel sheets. The rotor is cylindrical and made of permanent magnetic material. The motor main shaft is made of alloy steel. The iron core is laminated with silicon steel sheets with high magnetic permeability to reduce hysteresis loss and eddy current loss. The winding is wound with high-quality copper wire and has good conductivity and heat resistance. The stator is designed with an optimized electromagnetic scheme to improve the efficiency and power factor of the motor. The rotor is cylindrical and made of permanent magnetic material. The permanent magnet is made of high-performance neodymium iron boron material with high magnetic energy product and high coercive force, which can provide a strong magnetic field. The rotating shaft is connected to the spindle shaft to drive the spindle shaft to rotate. The rotor is designed with an advanced magnetic circuit structure to improve the torque and speed of the motor. The motor main shaft 1 is made of alloy steel with good mechanical strength and wear resistance. The controller adopts advanced digital signal processor and power module, which can realize precise control and efficient operation of the motor. The controller has functions such as speed regulation, forward and reverse rotation, overcurrent protection, and overheating protection, which can meet various needs of cotton spinning production. It adopts DC brushless technology and optimized electromagnetic solutions. The motor has high efficiency and power factor, which can significantly reduce energy consumption. It adopts high-performance permanent magnets and advanced magnetic circuit structure. The motor has high torque and speed, which can meet the high-speed operation requirements of cotton spinning production. The motor has low noise and vibration, which can improve the working environment. It adopts DC brushless technology and optimized electromagnetic solutions. The motor has high efficiency and power factor, which can significantly reduce energy consumption.

[0018] It is further preferred in this embodiment that the limiting paddle 32 includes a first limiting straight edge 321 and a second limiting straight edge 322, the first limiting straight edge 321 and the second limiting straight edge 322 are connected and perpendicular to each other, in the first state, the first limiting straight edge 321 is located above the blocking cover 4 and is parallel to its upper surface with a gap, and the second limiting straight edge 322 is attached to the outer surface of the support block 31 to prevent the limiting block from rotating further clockwise, and in the second state, the first limiting straight edge 321 is attached to the inner surface of the support block 31 and releases the axial limitation of the blocking cover 4, the vertical design of the first limiting straight edge 321 and the second limiting straight edge 322 ensures that the blocking cover 4 moves within a limited angle range, and provides a precise limiting function, the design of the limiting paddle 32 cleverly utilizes simple geometric shapes to achieve complex limiting functions, this limiting design is simple in structure, easy to manufacture and maintain, and helps to reduce overall production and operating costs.

[0019] It is further preferred in this embodiment that the limiting paddle 32 also includes an arc-shaped concave edge 323, one end of which is connected to the second limiting straight edge 322. The design of the arc-shaped concave edge 323 conforms to ergonomic principles, and the user can easily perform the dialing operation with his fingers. The concave edge provides a better control point, which makes the user feel better when operating, thereby improving the overall user experience.

[0020] It is further preferred in this embodiment that the adjustable limit assembly 3 also includes a bolt 35, the support block 31 is provided with a socket, and the motor housing 1 is provided with a threaded hole that cooperates with the bolt 35. The support block 31 is connected to the motor housing 1 by means of the bolt 35. The matching structure of the bolt 35 and the threaded hole is simple and durable, and can be used for a long time under various environmental conditions. At the same time, it facilitates the disassembly and replacement of the support block 31, which is helpful for the maintenance and repair of the motor.

[0021] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency and energy-saving cotton spinning DC brushless spindle motor structure, characterized by: It includes a motor housing, a motor main shaft, and an adjustable limit assembly. The motor main shaft passes through the motor housing. The motor main shaft is connected to a block cover. The block cover is provided on the top of the motor housing. The adjustable limit assembly is provided on the motor housing. The adjustable limit assembly is used to limit the motor main shaft and its block cover and prevent the block cover from being completely separated from the motor housing when the motor is working. A stator assembly and a rotor that are relatively arranged inside and outside the motor housing are installed inside the motor housing. The stator assembly includes an iron core and a winding. The iron core is made of laminated silicon steel sheets. The rotor is cylindrical and made of permanent magnetic material. The motor main shaft is made of alloy steel.

2. The high-efficiency and energy-saving cotton spinning brushless DC spindle motor structure according to claim 1 is characterized in that: The adjustable limit assembly includes a support block, a limit paddle, and a rotating shaft. A groove is provided on the outer side of the motor housing, the support block is fixed in the groove, and two symmetrical card plates are provided on the top of the support block. The limit paddle is located between the two card plates and is rotatably connected to the two card plates through a rotating shaft. The limit paddle can be rotated and switched between a first state and a second state. In the first state, the limit paddle limits the baffle cover so that the motor main shaft cannot be completely separated from the motor housing. In the second state, the limit paddle releases the limit on the baffle cover so that the motor main shaft can move freely along the axial direction and thus detach from the motor housing.

3. The high-efficiency and energy-saving cotton spinning brushless DC spindle motor structure according to claim 2 is characterized in that: The limiting paddle includes a first limiting straight edge and a second limiting straight edge. The first limiting straight edge is connected to the second limiting straight edge and is perpendicular to each other. In the first state, the first limiting straight edge is located above the blocking cover and is parallel to its upper surface with a gap. The second limiting straight edge is attached to the outer surface of the support block to prevent the limiting block from rotating further clockwise. In the second state, the first limiting straight edge is attached to the inner surface of the support block and releases the axial limit on the blocking cover.

4. The high-efficiency and energy-saving cotton spinning brushless DC spindle motor structure according to claim 3 is characterized in that: The limiting paddle further includes an arc-shaped inner concave edge, one end of which is connected to the second limiting straight edge.

5. The high-efficiency and energy-saving cotton spinning brushless DC spindle motor structure according to claim 4 is characterized in that: The adjustable limit assembly further includes a bolt, the support block is provided with a socket, the motor housing is provided with a threaded hole matched with the bolt, and the support block is connected to the motor housing by means of a bolt connection.

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