Composite steering gear suitable for falling prevention of power transmission line tower

By designing a composite steering gear, the problem that existing steering gears are only suitable for rigid guide rails is solved, the interconnection and intercommunication of flexible and rigid guide rails are achieved, the flexibility and safety of installation are improved, and the accuracy and stability of steering are ensured.

CN223336650UActive Publication Date: 2025-09-16SHENZHEN NEW NANRUN ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202422257202.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-16
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The diverter of the existing anti-fall device is only applicable to rigid guide rails and cannot be installed on flexible guide rails. It also has problems such as poor installation adaptability, great manufacturing difficulty, and weak passability of the anti-fall device.

Method used

A composite steering gear was designed, which includes components such as a turntable body, angle steel fixing fixtures, screws, conical locks, a rotating core, and an anti-slip limit baffle. It can be installed on different types of pole towers to achieve interconnection and intercommunication between rigid and flexible guide rails. It adopts modular design and positioning mechanism to ensure accurate steering.

Benefits of technology

It realizes flexible installation on different types of poles and towers, reduces installation difficulty, improves the stability of connectors and installation flexibility, avoids the falling off and inversion of the fall arrester, and ensures the accuracy and safety of steering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of power transmission line maintenance, and particularly relates to a composite steering gear suitable for preventing a power transmission line tower from falling, which comprises a turntable main body, an angle steel fixing clamp is fixed on the rear side wall of the turntable main body, and two groups of symmetrical screw rods are fixed on the side wall of the angle steel fixing clamp. Tapered lock catches are arranged outside the two sets of symmetrical screw rods, fastening nuts are arranged outside the screw rods and located on one sides of the tapered lock catches in a threaded mode, the adaptive capacity is high, and installation and use on different types of angle steel towers, steel tube towers, power transformation frameworks and the like can be met; a novel anti-falling rotary table combining a rigid guide rail and a flexible guide rail is pioneered at home and abroad, and interconnection and intercommunication of a vertical guide rail and a horizontal guide rail are easily achieved. The modular design is adopted, safety and reliability are achieved, the modular structural design is adopted, the stability of connecting pieces and installation pieces can be greatly improved, installation accessories are reduced, the installation flexibility is improved, and the installation difficulty is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of power transmission line maintenance, in particular to a composite diverter suitable for preventing power transmission line towers from falling. Background Art

[0002] Most power transmission line towers are equipped with track-shaped rigid or flexible anti-fall devices, primarily for high-altitude fall protection during operations on high-voltage transmission lines. The anti-fall deflector is a crucial component of the anti-fall device, redirecting the guide rail, ensuring its robustness and stability, and enhancing worker safety.

[0003] At present, the anti-fall diverter still has the following technical problems:

[0004] (1) Currently, only rigid guide rails are equipped with deflectors. Flexible guide rails do not have the structure to install deflectors, and it is currently impossible to switch the guide rails from vertical to horizontal. (2) Currently, the deflectors on transmission line anti-fall devices only support the reversing of rigid guide rails and are not suitable for sharing flexible and rigid guide rails. (3) The deflectors and guide rails of existing anti-fall devices are split-type designs, and there is a height difference at the joints. A curved rail must be added to achieve docking, which is difficult to manufacture and has poor passability of the anti-fall device. (4) The installation adaptability of the deflectors of existing anti-fall devices is poor, and deflectors of various structural forms are required to meet the installation requirements.

[0005] Therefore, a composite diverter suitable for preventing transmission line towers from falling is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a composite diverter suitable for preventing a transmission line tower from falling, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a composite diverter suitable for preventing a transmission line tower from falling, comprising a turntable body, an angle steel fixing fixture being fixed to the rear side wall of the turntable body, two sets of symmetrical screws being fixed to the side walls of the angle steel fixing fixture, the two sets of symmetrical screws being provided with conical lock buckles on the outside, and a fastening nut being threadedly provided on the outside of the screws, located next to the conical lock buckles;

[0008] A first rigid guide rail blade bracket is fixed to the left and right ends of the front side wall of the turntable body, and a horizontal rigid guide rail is provided inside the two first rigid guide rail blade brackets. A second rigid guide rail blade bracket is fixed to the upper and lower ends of the front side wall of the turntable body, and a vertical flexible guide rail is provided inside the two second rigid guide rail blade brackets.

[0009] A rotating core is rotatably provided at the front end of the turntable body, a spring plunger is provided on the side wall of the rotating core, a plunger positioning groove is provided on the front side wall of the turntable body, the rear end of the spring plunger is engaged with the plunger positioning groove, a rotating core guide rail is provided on the front side wall of the rotating core, and a fall arrester is provided on the outside of the rotating core guide rail.

[0010] Preferably, the conical lock buckle is slidably arranged on the outside of the screw, and the side wall of the fastening nut contacts the side wall of the conical lock buckle.

[0011] Preferably, the rotating core is located at the front side of the turntable body and can only rotate clockwise, and the maximum angle of each rotation of the rotating core is 90 degrees.

[0012] Preferably, when the rotating core guide rail is rotated vertically, it is adapted to the two vertical flexible guide rails; when the rotating core guide rail is rotated horizontally, it is adapted to the two horizontal rigid guide rails.

[0013] Preferably, the spring plunger includes a spring and a plunger, the spring is fixedly arranged inside the rotating core, the other end of the spring is fixedly connected to the side wall of the plunger, the plunger is slidingly connected to the side wall of the rotating core, and the rear side wall of the plunger is plugged into the plunger positioning groove.

[0014] Preferably, anti-slip limit baffles are fixed to the lower left end and the upper right end of the turntable body.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This application has strong adaptability and can meet the needs of installation and use on different types of angle steel towers, steel pipe towers, substation frames, etc.; the new anti-fall turntable that combines rigid guide rails and flexible guide rails is a domestic and foreign first, which easily realizes the interconnection and intercommunication of vertical guide rails and horizontal guide rails; modular design, safe and reliable, the modular structure design can greatly improve the stability of connectors and mounting parts, reduce installation accessories, improve installation flexibility, and reduce installation difficulty; strong interchangeability, support two-way switching, adopts a mirror structure design, for closed-loop structure guide rail installation, there is no need to replace the steering gear, and only the turntable installation direction needs to be distinguished during installation; through superior performance, the turntable core adopts a reversing guide positioning mechanism, which does not require excessive movement when switching, and the switching direction is flexible and accurate; the turntable core anti-fouling design adopts a one-way steering mechanism with anti-slip and limiting functions, which can effectively prevent the anti-fall device from being inverted or falling off; the turntable and guide rail are integrated into a design, and the steering gear and guide rail are integrated into a design, and a blade bracket is used to bridge the connection to achieve a smooth transition between the steering gear and the guide rail, solving the problem of height difference at the joint between the turntable and the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 for Figure 1 Schematic diagram of the back structure;

[0019] Figure 3 for Figure 1 Schematic diagram of the front structure;

[0020] Figure 4 for Figure 3 AA section structural diagram.

[0021] In the figure: 1 turntable body, 2 angle steel fixing fixture, 3 screw, 4 conical lock buckle, 5 fastening nut, 6 first rigid guide rail blade bracket, 7 horizontal rigid guide rail, 8 second rigid guide rail blade bracket, 9 vertical flexible guide rail, 10 rotating core, 11 spring plunger, 12 rotating core guide rail, 13 fall arrester, 14 anti-slip limit baffle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0024] Example:

[0025] See also Figure 1-4 , the utility model provides a technical solution:

[0026] A composite steering device suitable for preventing power transmission line towers from falling comprises a turntable body 1, an angle steel fixing fixture 2 being fixed to the rear side wall of the turntable body 1, two sets of symmetrical screws 3 being fixed to the side walls of the angle steel fixing fixture 2, the two sets of symmetrical screws 3 being provided with conical lock buckles 4 on the outside, and a fastening nut 5 being provided on the outside of the screw 3 and located next to the conical lock buckle 4. During the actual operation of the angle steel fixing fixture 2, the shape and size of the tower and the steel frame structure are different. The front end of the conical lock buckle 4 in the angle steel fixture is conical in shape and can adapt to the locking of angle steels of different specifications on the tower, and the position of the conical lock buckle 4 can be adjusted in the fixture to achieve the locking of angle steels of different specifications. The turntable body 1 and the angle steel are locked to the tower by the angle steel fixture, and the structure is simple, the strength is good, and the installation is easy.

[0027] A first rigid guide rail blade bracket 6 is fixed to the left and right ends of the front side wall of the turntable body 1, and a horizontal rigid guide rail 7 is arranged inside the two first rigid guide rail blade brackets 6. A second rigid guide rail blade bracket 8 is fixed to the upper and lower ends of the front side wall of the turntable body 1, and a vertical flexible guide rail 9 is arranged inside the two second rigid guide rail blade brackets 8; the first rigid guide rail blade bracket 6 and the second rigid guide rail blade bracket 8 use cold pressing technology to fix the vertical flexible guide rail 9 and the horizontal rigid guide rail 7 on the bracket, and the blade bracket also serves as a carrier for the anti-fall device 13 to transition from bottom to top to move from left to right, so that the anti-fall device 13 can move freely in multiple directions, thereby increasing the protection range.

[0028] A rotating core 10 is rotatably provided at the front end of the turntable body 1, and a spring plunger 11 is provided on the side wall of the rotating core 10. A plunger positioning groove is provided on the front side wall of the turntable body 1, and the rear end of the spring plunger 11 is engaged with the plunger positioning groove. A rotating core guide rail 12 is provided on the front side wall of the turntable core 10, and a fall arrester 13 is provided on the outside of the rotating core guide rail 12. The fall arrester 13 moves from the vertical flexible guide rail 9 to the rotating core guide rail 12. When the rotating core turns, when it rotates to a 45° position, there is an anti-slip limit baffle 14 on the turntable body 1 to prevent the fall arrester 13 from falling out during rotation.

[0029] The composite diverter suitable for preventing transmission line towers from falling has the following advantages:

[0030] The structural design of the "adaptive" angle steel clamp can adapt to angle steels of different specifications. Its conical lock buckle 4 can not only adjust the position in the clamp to lock angle steels of different specifications, but also the locking force of the conical lock buckle 4 on the angle steel becomes stronger the tighter it is used. It has a simple structure and high strength.

[0031] The blade support structure is designed to connect both the flexible and rigid guide rails in the diverter. The connection is achieved through cold extrusion, resulting in a non-detachable joint, high structural strength, and low cost. It also serves as an intermediate carrier for the vertical flexible guide rail 9 to be transferred to the horizontal rigid guide rail 7. The overall structure is flexible, lightweight, and easy to operate.

[0032] The turntable body 1 allows all its components to be connected together, making the structure easy to install. The turntable body 1 is equipped with an anti-slip block 14, which effectively prevents the device from slipping out or falling off during the transition from the vertical flexible guide rail 9 to the horizontal rigid guide rail 7. The structural design is ingenious.

[0033] A rotating center design with positioning is adopted, and a spring plunger 11 is provided in the rotating center to realize the positioning function. It only allows the rotating center to rotate clockwise in the vertical direction, and the maximum rotation angle of the rotating core is 90°. When it can no longer rotate, it means that the spring plunger 11 on the rotating center has completed the positioning, and the steering process of the entire process is completed, achieving the effect of accurate steering and easy operation.

[0034] The design features a maximum 90° rotation positioning mechanism. A spring-loaded plunger 11 is installed within the rotor to facilitate positioning, allowing the rotor to rotate up to a maximum of 90°. When the rotor rotates 90° clockwise, the spring-loaded plunger 11 automatically drops to its designated position, completing the positioning. This 90° maximum rotation positioning mechanism allows the rotor guide rail 12 to accurately switch from vertical to horizontal orientation, ensuring smooth vertical movement of the arrester 13 before reversing direction. Furthermore, after reversing direction, the arrester 13 can also move smoothly left and right. This ensures precise steering and switching, as well as easy operation.

[0035] The conical lock buckle 4 is slidably arranged outside the screw rod 3 , and the side wall of the fastening nut 5 contacts the side wall of the conical lock buckle 4 .

[0036] The rotating core 10 is on the front side of the turntable body 1 and can only rotate clockwise, and the maximum angle of rotation of the rotating core is 90 degrees. When the rotating core 10 rotates clockwise, the spring plunger 11 and the rotating core guide rail 12 rotate to 90° and just reach the spring plunger positioning groove. Under the action of the spring, the plunger falls and is stuck in the positioning groove, completing the positioning and guiding of the rotating core for 90° rotation.

[0037] When the core guide rail 12 is rotated vertically, it is matched with the two vertical flexible guide rails 9 . When the core guide rail 12 is rotated horizontally, it is matched with the two horizontal rigid guide rails 7 .

[0038] The spring plunger 11 includes a spring and a plunger. The spring is fixedly arranged inside the rotating core 10. The other end of the spring is fixedly connected to the side wall of the plunger. The plunger is slidably connected to the side wall of the rotating core 10. The rear side wall of the plunger is plugged into the plunger positioning groove.

[0039] Anti-slip limit baffles 14 are fixed to the lower left end and the upper right end of the turntable body 1.

[0040] Working principle:

[0041] First, insert the angle steel fixture turntable into the corresponding buckle position of the mounting plate body 1, and lock the angle steel on the tower with the cone-shaped lock buckle 4. After tightening the fastening nut 5 of the fixture, the anti-fall device 13 first moves in the vertical flexible guide rail 9 to the position of the second rigid guide rail blade bracket 8, and is guided by the second rigid guide rail blade bracket 8 to move to the rotating core guide rail 12. Fix one end of the vertical flexible guide rail 9 on the second rigid guide rail blade bracket 8, and the other end on the tower. Install the anti-fall device 13 in the vertical flexible guide rail 9 and start moving the anti-fall device 13 upward. Go, connect to the core guide rail 12 through the second rigid guide rail blade bracket 8, when the core 10 rotates clockwise with the spring plunger 11 and the core guide rail 12 rotates to 90°, it just reaches the spring plunger positioning groove, and under the action of the spring, the plunger falls and is stuck in the positioning groove, completing the positioning guide of the core 90° rotation. The core 10 is provided with an anti-slip and limiting mechanism, so it can only rotate in one direction clockwise, and the maximum rotation angle is 90°, which can effectively prevent the anti-fall device 13 from being inverted or falling off. The core 10 is provided with a guide positioning mechanism to guide the anti-fall device 13 to pass through the guide rail smoothly.

[0042] After the fall arrester completes a 90° turn, the spring plunger reaches the spring plunger positioning slot. Under the action of the spring, the plunger drops and engages the positioning slot, securing the center of rotation and preventing further rotation that could cause the fall arrester to fall off. The fall arrester, guided by the blade bracket, enters the rigid guide rail and continues to move left and right. One end of the rigid guide rail is fixed to the turntable blade bracket, and the other end is fixed to the tower.

[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite diverter for preventing a power transmission line tower from falling, comprising a turntable body (1), characterized in that: An angle steel fixing fixture (2) is fixed to the rear side wall of the turntable body (1), two sets of symmetrical screw rods (3) are fixed to the side wall of the angle steel fixing fixture (2), the outside of the two sets of symmetrical screw rods (3) are provided with a conical lock buckle (4), and the outside of the screw rod (3) is threadedly provided with a fastening nut (5) located next to the conical lock buckle (4); A first rigid guide rail blade bracket (6) is fixed to the left and right ends of the front side wall of the turntable body (1), and a horizontal rigid guide rail (7) is provided inside the two first rigid guide rail blade brackets (6). A second rigid guide rail blade bracket (8) is fixed to the upper and lower ends of the front side wall of the turntable body (1), and a vertical flexible guide rail (9) is provided inside the two second rigid guide rail blade brackets (8); The front end of the turntable body (1) is rotatably provided with a turntable core (10), the side wall of the turntable core (10) is provided with a spring plunger (11), the front side wall of the turntable body (1) is provided with evenly arranged plunger positioning grooves, the rear end of the spring plunger (11) is engaged with the plunger positioning grooves, the front side wall of the turntable core (10) is provided with a turntable core guide rail (12), and the outside of the turntable core guide rail (12) is provided with an anti-fall device (13).

2. The composite diverter for preventing a power transmission line tower from falling according to claim 1 is characterized in that: The conical lock buckle (4) is slidably arranged outside the screw rod (3), and the side wall of the fastening nut (5) contacts the side wall of the conical lock buckle (4).

3. The composite diverter for preventing a power transmission line tower from falling according to claim 1 is characterized in that: The rotating core (10) is located at the front side of the turntable body (1) and can only rotate clockwise, and the maximum angle of each rotation of the rotating core is 90 degrees.

4. The composite diverter for preventing a power transmission line tower from falling according to claim 1 is characterized in that: When the rotating core guide rail (12) is rotated vertically, it is matched with the two vertical flexible guide rails (9); when the rotating core guide rail (12) is rotated horizontally, it is matched with the two horizontal rigid guide rails (7).

5. The composite diverter for preventing a power transmission line tower from falling according to claim 1 is characterized in that: The spring plunger (11) comprises a spring and a plunger, wherein the spring is fixedly arranged inside the rotating core (10), the other end of the spring is fixedly connected to the side wall of the plunger, the plunger is slidably connected to the side wall of the rotating core (10), and the rear side wall of the plunger is plugged into the plunger positioning groove.

6. The composite diverter for preventing a power transmission line tower from falling according to claim 1 is characterized in that: Anti-slip limit baffles (14) are fixed to the lower left end and the upper right end of the turntable body (1).