Scrap iron removing device capable of achieving quantitative discharging and used for carbon making processing
By setting up structures such as crushing rollers, filter screens, disc limit rings and guide plates, the problems of incomplete crushing of lump carbon raw materials and unstable quantitative feeding are solved, and efficient removal of iron chips and quantitative feeding in machine-made carbon production are achieved.
Patent Information
- Application Number
- CN202422205579.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the existing technology, the breaking roller cannot effectively crush the agglomerated machine-made carbon, resulting in poor iron chip removal effect. At the same time, the sealing plate of the quantitative feeding device is easily damaged, affecting normal production.
A device including a crushing mechanism, a quantitative mechanism and a conveyor belt was designed. The raw materials were crushed by a crushing roller, and qualified raw materials were screened using a filter. The disc drove the limit ring and push block to achieve quantitative feeding, and the raw materials were spread out by a guide plate to ensure the iron chip removal effect and the stability of quantitative feeding.
The effective crushing of the lump carbon raw materials is achieved, the complete removal of iron chips is ensured, the damage of the sealing plate is avoided, and the stability of quantitative feeding and the high efficiency of iron chip removal are achieved.
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Figure CN223337400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine-made charcoal, in particular to an iron scrap removing device for charcoal processing which can discharge materials in a quantitative manner. Background Art
[0002] As the name suggests, machine-made charcoal, also known as artificial charcoal, regenerated charcoal, or smokeless clean charcoal, is made primarily from wood chips, extruded into carbonaceous rods. The raw materials can come from a wide range of sources, including but not limited to rice husks, peanut shells, cotton husks, corn cobs, corn stalks, and sorghum stalks, but sawdust, wood shavings, and bamboo shavings are preferred. The production process of machine-made charcoal primarily involves crushing, drying, forming (rod making), and carbonizing the raw materials. Iron removal from machine-made charcoal is a crucial step in its production, designed to improve its purity and quality. This process utilizes the strong magnetic attraction of magnets to separate the iron from the raw materials. Magnets, such as magnet rollers or static magnet plates on conveyor belts, are installed at appropriate locations in the charcoal production line (e.g., after drying, crushing, or before forming). This allows the iron to be attracted and separated by the magnets as the raw materials pass through. This process is simple to operate, inexpensive, and highly effective, effectively removing iron from the raw materials. Therefore, iron removal is an essential step in the charcoal production process.
[0003] With reference to the Chinese patent authorization announcement number CN216261046U, the authorization announcement date is 2022.04.12, which discloses an environmentally friendly machine-made charcoal processing iron chip removal device. The utility model allows the scattered raw materials to enter the hopper, and quantitatively discharges the materials through the hopper. The materials can be moved back and forth under the drive of the second electric push rod, so that the raw materials can be evenly distributed on the surface of the conveyor belt, thereby effectively avoiding the occurrence of accumulation, ensuring the quality of the later iron chip removal, and effectively ensuring the thoroughness of the iron chip removal. It is relatively practical and suitable for wide promotion and use;
[0004] However, during the use of the utility model, the breaking roller cannot crush the agglomerated carbon, so the effect is not good enough. In addition, after long-term use of the quantitative feeding device of the utility model, the sealing plate will be crushed, which is not conducive to quantitative feeding.
[0005] Therefore, we propose a charcoal processing iron chip removal device that can quantitatively discharge materials in order to solve the problems raised above. Utility Model Content
[0006] The purpose of the present utility model is to provide an iron chip removal device for charcoal processing that can discharge materials in a quantitative manner, so as to solve the problem raised in the above-mentioned background technology that during the use of the current utility model, the breaking roller cannot crush the agglomerated machine-made charcoal, so the effect is not good enough. In addition, after long-term use of the quantitative discharge device of the utility model, the sealing plate will be crushed, which is not conducive to quantitative discharge.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for removing iron chips for charcoal processing capable of quantitatively discharging materials, comprising: a base;
[0008] Also includes:
[0009] A support plate, a side of which is provided with a crushing mechanism, wherein the crushing mechanism comprises a box, a crushing roller and a first motor, the crushing roller is rotatably connected inside the box, and a feeding port is provided on the upper side of the box;
[0010] A quantitative mechanism is provided on the lower side of the box body, wherein the quantitative mechanism includes a protrusion, a limiting ring and a push block. The protrusion is fixedly mounted on the front side of the disc, and the protrusion is slidably connected to the limiting ring.
[0011] Preferably, a conveyor belt is provided on the upper side of the base, and a support plate is provided on the left side of the upper side of the base, and the right side of the support plate is fixedly connected to the box body and the material pump.
[0012] Preferably, the crushing roller is bilaterally symmetrical about the vertical center axis of the box body, and the crushing roller is fixedly connected to the output shaft of the first motor, and the first motor is fixedly installed on the rear side of the box body.
[0013] Preferably, a filter screen is provided inside the box body, and a return pipe is provided on the left side of the box body, and the left end of the return pipe is fixedly connected to the lower right side of the material pump.
[0014] Preferably, a feeding pipe is provided on the upper right side of the material pump, and the right side of the feeding pipe is located above the feeding port.
[0015] Preferably, a second motor is provided on the right side of the lower side of the support plate, and the output shaft of the second motor is fixedly connected to the disc, and the limiting ring is fixedly connected to the push block, and the push block is slidably connected to the box body.
[0016] Preferably, a bracket is provided on the upper side of the base, and an electric telescopic rod is provided above the front side of the bracket, and a guide plate is provided on the front side of the electric telescopic rod, and the guide plate is located above the conveyor belt.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the iron scrap removal device for charcoal processing with quantitative feeding can grind the charcoal raw materials, and the qualified raw materials will be filtered and transported to the lower side of the inner part of the box body through the filter screen, and the unqualified raw materials will be re-transported into the box body from the material pump, so as to avoid the electromagnetic plate being unable to remove the iron scraps in the raw materials due to the raw materials being too large. The rotation of the disc will cause the limit ring to move left and right, and then make the push block do reciprocating motion left and right, so as to achieve the purpose of quantitative feeding, and the guide plate will do reciprocating motion back and forth above the conveyor belt, which will spread the raw materials falling on the conveyor belt, making it convenient to remove the iron scraps.
[0018] 1. It is equipped with a base, a conveyor belt and a support plate. The upper side of the base is equipped with a conveyor belt and a support plate to facilitate the processing of raw materials;
[0019] 2. It is equipped with a box, a feeding port and crushing rollers. The raw materials are added into the box from the feeding port and then fall between the two crushing rollers for easy processing;
[0020] 3. Equipped with a crushing roller, a material pump and a feeding pipe, the crushing roller will crush the carbon raw materials, and then filter them through the filter screen and transport them to the lower side of the box. Unqualified raw materials will be transported back to the box from the material pump to avoid the electromagnetic plate being unable to remove iron filings from the raw materials due to the raw materials being too large;
[0021] 4. It is equipped with a disc, a limiting ring and a push block. The rotation of the disc will cause the limiting ring to move left and right, and then the push block will make a reciprocating motion left and right, thus achieving the purpose of quantitative feeding;
[0022] 5. It is equipped with a bracket, an electric telescopic rod and a guide plate. When the electric telescopic rod is started, the guide plate will move back and forth, spreading the raw materials that fall on the conveyor belt, making it easier to remove iron filings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the front view cutaway structure of the utility model;
[0024] Figure 2 For this utility model Figure 1 A in the middle is an enlarged structural diagram;
[0025] Figure 3 This is a rear view structural diagram of the utility model;
[0026] Figure 4 This is a schematic diagram of the connection structure of the bracket, electric telescopic rod and guide plate of the utility model;
[0027] Figure 5 This is a schematic diagram of the connection structure between the box body and the material pump of the utility model.
[0028] In the figure: 1. Base; 2. Conveyor belt; 3. Support plate; 4. Box body; 5. Feeding port; 6. Crushing roller; 7. First motor; 8. Filter; 9. Return pipe; 10. Material pump; 11. Feeding pipe; 12. Second motor; 13. Disc; 14. Bump; 15. Limiting ring; 16. Push block; 17. Bracket; 18. Electric telescopic rod; 19. Guide plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiments
[0030] This embodiment is an iron chip removal device for carbonizing and processing that can discharge materials in a quantitative manner.
[0031] like Figure 1 、 Figure 3 and Figure 5 As shown, a conveyor belt 2 is provided on the upper side of the base 1, a support plate 3 is provided on the upper left side of the base 1, the right side of the support plate 3 is fixedly connected to the box body 4 and the material pump 10, a feeding port 5 is provided on the upper side of the box body 4, and a crushing roller 6 is rotatably connected to the inside of the box body 4. The crushing roller 6 is symmetrical about the vertical center axis of the box body 4, the crushing roller 6 is fixedly connected to the output shaft of the first motor 7, and the first motor 7 is fixedly installed on the rear side of the box body 4. A filter screen 8 is provided inside the box body 4, a return pipe 9 is provided on the left side of the box body 4, and the left end of the return pipe 9 is fixedly connected to the lower right side of the material pump 10. A feeding pipe 11 is provided on the upper right side of the material pump 10, and the right side of the feeding pipe 11 is located above the feeding port 5.
[0032] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a second motor 12 is provided on the lower right side of the support plate 3, the output shaft of the second motor 12 is fixedly connected to the disc 13, the protrusion 14 is fixedly installed on the front side of the disc 13, and the protrusion 14 is slidably connected to the limiting ring 15, the limiting ring 15 is fixedly connected to the push block 16, the push block 16 is slidably connected to the box body 4, a bracket 17 is provided on the upper side of the base 1, an electric telescopic rod 18 is provided above the front side of the bracket 17, a guide plate 19 is provided on the front side of the electric telescopic rod 18, and the guide plate 19 is located above the conveyor belt 2.
[0033] It should be noted that when the raw materials are added into the box body 4 from the feeding port 5, the first motor 7 is started, and the first motor 7 will drive the crushing roller 6 to rotate. The other crushing roller 6 will also rotate under the action of the crushing roller 6 and the raw materials. Therefore, the raw materials will be crushed by the crushing roller 6 to prevent the raw materials from forming blocks, which will cause the electromagnetic suction on the right side of the box body 4 to be unable to remove iron filings from the raw materials, resulting in poor iron removal. Specific embodiments
[0034] This embodiment is intended to solve the problem of poor quantitative feeding.
[0035] like Figure 1 、 Figure 3 and Figure 5 As shown, the raw materials crushed by the crushing roller 6 will fall under the action of gravity and then fall on the filter screen 8. The filter screen 8 will filter the crushed raw materials, and unqualified raw materials will slide from the return pipe 9 to the material pump 10. Start the material pump 10, and the raw materials that have not been crushed will be re-transported from the material pump 10 to the feeding pipe 11, and then return to the box body 4 from the feeding port 5 to avoid the electromagnetic plate being unable to remove iron filings in the raw materials due to the raw materials being too large. The qualified raw materials will be filtered by the filter screen 8 and transported to the lower side of the inner part of the box body 4 for After stacking, start the second motor 12, the second motor 12 will rotate with the disc 13, and the rotation of the disc 13 will rotate with the protrusion 14. Since the protrusion 14 is slidably connected to the limit ring 15, when the protrusion 14 moves in the center of the circle, the limit ring 15 will make a left and right reciprocating motion, thereby allowing the push block 16 to make a left and right reciprocating motion. When the push block 16 moves to the left, the raw materials will fall to the bottom of the box body 4, and when the push block 16 moves to the right, the raw materials located on the lower side of the inside of the box body 4 will be pushed out, so that they fall on the moving conveyor belt 2, thereby achieving the purpose of quantitative unloading. Specific embodiments
[0036] This embodiment is intended to solve the problem that the raw materials all fall in one position, resulting in a large thickness of the raw materials.
[0037] like Figure 1 、 Figure 3 and Figure 4 As shown, when the raw material falls on the upper side of the conveyor belt 2, the electric telescopic rod 18 is started, and the electric telescopic rod 18 will make the guide plate 19 move back and forth. The guide plate 19 will spread out the raw materials that fall on the conveyor belt 2, making it easier to remove iron filings. When both the conveyor belt 2 and the guide plate 19 are moving, the guide plate 19 makes a serpentine motion relative to the conveyor belt 2, which can evenly spread out the continuously falling iron filings, thereby facilitating the removal of iron filings.
[0038] The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market. Special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connections adopt conventional connection methods in the existing technology, which will not be described in detail here.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for removing iron chips for carbonizing and processing with quantitative feeding, comprising: Base (1); It is characterized by further comprising: A support plate (3), a pulverizing mechanism is provided on the side of the support plate (3), wherein the pulverizing mechanism comprises a box (4), a pulverizing roller (6) and a first motor (7), the pulverizing roller (6) is rotatably connected inside the box (4), and a feeding port (5) is provided on the upper side of the box (4); A quantitative mechanism is provided on the lower side of the box body (4), wherein the quantitative mechanism comprises a protrusion (14), a limiting ring (15) and a push block (16), wherein the protrusion (14) is fixedly mounted on the front side of the disc (13), and the protrusion (14) is slidably connected to the limiting ring (15).
2. The iron scrap removal device for carbonizing according to claim 1, which is capable of quantitatively discharging materials, is characterized in that: A conveyor belt (2) is provided on the upper side of the base (1), and a support plate (3) is provided on the left side of the upper side of the base (1), and the right side of the support plate (3) is fixedly connected to the box (4) and the material pump (10).
3. The iron chip removal device for carbonization processing capable of quantitative feeding according to claim 1, characterized in that: The crushing roller (6) is bilaterally symmetrical about the vertical center axis of the box body (4), and the crushing roller (6) is fixedly connected to the output shaft of the first motor (7), and the first motor (7) is fixedly mounted on the rear side of the box body (4).
4. The iron chip removal device for carbonization processing capable of quantitative feeding according to claim 1, characterized in that: A filter screen (8) is provided inside the box (4), and a return pipe (9) is provided on the left side of the box (4), and the left end of the return pipe (9) is fixedly connected to the lower right side of the material pump (10).
5. The iron scrap removal device for carbonization processing capable of quantitative feeding according to claim 4, characterized in that: A feeding pipe (11) is provided on the upper right side of the material pump (10), and the right side of the feeding pipe (11) is located above the feeding port (5).
6. The iron chip removal device for carbonizing according to claim 1, which is capable of quantitatively discharging materials, is characterized in that: A second motor (12) is provided on the right side of the lower side of the support plate (3), and the output shaft of the second motor (12) is fixedly connected to the disc (13), and the limiting ring (15) is fixedly connected to the push block (16), and the push block (16) is slidably connected to the box body (4).
7. The iron chip removal device for carbonizing according to claim 1, which is capable of quantitatively discharging materials, is characterized in that: A bracket (17) is provided on the upper side of the base (1), and an electric telescopic rod (18) is provided above the front side of the bracket (17), and a guide plate (19) is provided on the front side of the electric telescopic rod (18), and the guide plate (19) is located above the conveyor belt (2).
Citation Information
Patent Citations
Scrap iron removing device for environment-friendly machine-made charcoal processing
CN216261046U