Spraying device and circular knife machine

The automatic spraying of release agent by the design of a spraying device solves the problem of residual colloid on the knife roller of the circular knife machine, reduces manual operation and improves production efficiency.

CN223337593UActive Publication Date: 2025-09-16SHENZHEN LLMACHINECO LTD
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Patent Information

Application Number
CN202422162724.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-16
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

During the die-cutting production process, the circular knife machine's blade roller is prone to residual colloid, resulting in poor product cutting and the need for frequent manual spraying of release agents, which increases labor intensity.

Method used

A spraying device is designed, including a mounting frame, a bearing structure, a pressing structure and a position adjustment structure. The first driver drives the pressing block to press the spray button of the release agent bottle, and the position adjustment structure is used to make the release agent bottle spray to different axial positions of the knife roller, thereby realizing automatic spraying of the release agent.

Benefits of technology

The automatic spraying of the release agent is realized, which reduces manual operation and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spraying device and a circular knife machine, the spraying device comprises a mounting rack, a bearing structure, a pressing structure and a position adjusting structure, the mounting rack is used for being connected with a rack of the circular knife machine; the bearing structure is used for placing a release agent bottle; the pressing structure is arranged on the bearing structure and comprises a first driver and a pressing block, the first driver is connected with the pressing block, and the first driver can drive the pressing block to move in the first direction so as to press a spraying button of a release agent bottle placed in the bearing structure and enable the release agent bottle to continuously spray a release agent; the position adjusting structure is arranged on the mounting frame and connected with the bearing structure, the position adjusting structure is used for adjusting the position of the bearing structure in the second direction, and a certain angle is formed between the second direction and the first direction, so that the release agent sprayed by the release agent bottle can be sprayed to different axial positions of the knife roll. The mold release agent can be automatically sprayed, and the production efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die cutting, in particular to a spraying device and a circular knife machine. Background Art

[0002] During the die-cutting production process, when die-cutting raw materials containing glue, the circular knife machine's knife roller is prone to residual glue, which will cause the product to not be separated in time during cutting, increasing product defects.

[0003] In the related art, in order to increase the difficulty of the knife roller sticking to the colloid, the staff is often required to spray a release agent on the knife roller at regular intervals. However, since the staff need to spray the release agent on the knife roller frequently, the labor intensity of the staff is increased. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a spraying device in a first aspect, which can automatically spray a release agent.

[0005] The second aspect of the present invention further provides a circular knife machine.

[0006] According to a first embodiment of the present invention, a spraying device includes a mounting frame, a bearing structure, a pressing structure and a position adjustment structure, the mounting frame is used to connect to the frame of the circular knife machine; the bearing structure is used to place the release agent bottle; the pressing structure is arranged on the bearing structure, the pressing structure includes a first driver and a pressing block, the first driver is connected to the pressing block, the first driver can drive the pressing block to move along the first direction to press the spray button of the release agent bottle placed in the bearing structure, and make the release agent bottle continuously spray the release agent; the position adjustment structure is arranged on the mounting frame and connected to the bearing structure, the position adjustment structure is used to adjust the position of the bearing structure in a second direction, the second direction is spaced a certain angle from the first direction, so that the release agent sprayed by the release agent bottle can be sprayed to different positions of the knife roller in its own axial direction, wherein the second direction is parallel to the axial direction of the knife roller.

[0007] A spraying device according to an embodiment of the present invention has at least the following technical effects:

[0008] During the operation of the spraying device of the present application, the release agent bottle is placed in the supporting structure. Since the first driver is connected to the pressing block, the pressing block is driven by the first driver to move in the first direction, and the pressing block abuts against the spray button of the release agent bottle placed in the supporting structure. The spray button is pressed by the pressing block, so that the release agent bottle can continuously spray the release agent. Since the supporting structure is connected to the position adjustment structure, the position of the supporting structure in the second direction is adjusted by the position adjustment structure, so that the release agent can be sprayed on different axial positions of the knife roller. From the above operation process, it can be seen that the spraying device of the present application can automatically spray the release agent, further improving the production efficiency.

[0009] According to a spraying device of the first aspect of the present invention, the supporting structure includes a mounting plate and a supporting member, one end of the supporting member is hinged to the mounting plate, and the other end of the supporting member is detachably connected to the mounting plate. The mounting plate and the supporting member jointly define a receiving groove, which is used to receive the bottom of the release agent bottle, and the mounting plate is connected to the position adjustment structure.

[0010] According to a spraying device of an embodiment of the first aspect of the present invention, the supporting structure also includes a first threaded fastener, and a plurality of mounting through-hole groups arranged along a first direction are provided on the mounting plate, each mounting through-hole group includes at least one mounting through-hole, and the first threaded fastener passes through the mounting through-hole of one of the mounting through-hole groups and is threadedly connected to the position adjustment structure.

[0011] According to a spraying device of an embodiment of the first aspect of the present invention, the pressing structure further includes a fixed plate, the first driver is a cylinder, the cylinder is arranged on the fixed plate, and the fixed plate is arranged on the mounting plate so as to be adjustable in position along the first direction.

[0012] According to a spraying device of an embodiment of the first aspect of the present invention, it also includes a second threaded fastener. A long hole extending along the first direction is provided on the mounting plate. The second threaded fastener can slide through the long hole and be threadedly connected to the fixing plate.

[0013] According to a spraying device of an embodiment of the first aspect of the present invention, the position adjustment structure includes a mounting seat, a slider and a second driver. The slider is slidably arranged on the mounting seat along the second direction. The second driver is connected to the slider and is used to drive the slider to slide along the second direction. The slider is connected to a bearing structure.

[0014] According to a spraying device of an embodiment of the first aspect of the present invention, a limiting block is slidably provided on the mounting seat along the second direction, and the limiting block is used to limit the sliding block in the second direction.

[0015] According to a spraying device of the first aspect of the present invention, the mounting frame includes a connecting block, a rotating rod and a fixed block. The connecting block can be rotatably connected to the rotating rod around a first rotation axis, and the rotating rod can be rotatably connected to the fixed block around a second rotation axis. The first rotation axis is arranged parallel to the second rotation axis. The connecting block is connected to the position adjustment structure, and the fixed block is used to connect to the frame of the circular knife machine.

[0016] A circular knife machine according to an embodiment of the second aspect of the present invention includes a spraying device according to the embodiment of the first aspect, and the circular knife machine also includes a knife roller.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a spraying device according to one embodiment of the present invention;

[0020] Figure 2 for Figure 1 Schematic diagram of the structure of the spraying device from another perspective.

[0021] Reference numerals:

[0022] Mounting frame 100, first rotation axis 101, second rotation axis 102, connecting block 110, rotating rod 120, fixing block 130;

[0023] The supporting structure 200, the receiving groove 200a, the mounting plate 210, the mounting through hole 210a, the elongated hole 210b, the supporting member 220, the first end 221, and the second end 222;

[0024] Pressing structure 300, first driver 310, pressing block 320, fixing plate 330;

[0025] Position adjustment structure 400 , mounting seat 410 , limiting block 411 , buffer 411 a , slider 420 , second driver 430 . DETAILED DESCRIPTION

[0026] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0027] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, left, right, front, back, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] In the description of this utility model, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0030] Reference below Figure 1 and Figure 2 A spraying device according to an embodiment of the first aspect of the present utility model is described in detail.

[0031] refer to Figure 1 According to an embodiment of the present invention, a spraying device includes a mounting frame 100, a bearing structure 200, a pressing structure 300 and a position adjustment structure 400. The mounting frame 100 is used to connect with the frame of the circular knife machine; the bearing structure 200 is used to place the release agent bottle; the pressing structure 300 is arranged on the bearing structure 200, and the pressing structure 300 includes a first driver 310 and a pressing block 320. The first driver 310 is connected to the pressing block 320, and the first driver 310 can drive the pressing block 320 to move along the The position adjusting structure 400 is provided on the mounting frame 100 and is connected to the supporting structure 200. The position adjusting structure 400 is used to adjust the position of the supporting structure 200 in the second direction. The second direction is spaced apart from the first direction by a certain angle so that the release agent sprayed by the release agent bottle can be sprayed to different axial positions of the knife roller, wherein the second direction is parallel to the axial direction of the knife roller.

[0032] It should be noted that the release agent bottle includes a bottle body and a nozzle. The nozzle is arranged on the bottle body and a spray button is arranged on the nozzle head. Under the action of external force, pressing the spray button can make the release agent in the release agent bottle spray out from the nozzle.

[0033] During the operation of the spraying device of the present application, a release agent bottle is placed in the supporting structure 200. Since the first driver 310 is connected to the pressing block 320, the pressing block 320 is driven by the first driver 310 to move in the first direction, and the pressing block 320 abuts against the spray button of the release agent bottle placed in the supporting structure 200. The spray button is pressed by the pressing block 320, so that the release agent bottle can continuously spray the release agent. Since the supporting structure 200 is connected to the position adjustment structure 400, the position of the supporting structure 200 in the second direction is adjusted by the position adjustment structure 400, so that the release agent can be sprayed on different positions of the knife roller in its own axial direction. From the above operation process, it can be seen that the spraying device of the present application can automatically spray the release agent, further improving production efficiency.

[0034] In some embodiments of the present invention, the supporting structure 200 includes a mounting plate 210 and a supporting member 220. One end of the supporting member 220 is hinged to the mounting plate 210, and the other end of the supporting member 220 is detachably connected to the mounting plate 210. The mounting plate 210 and the supporting member 220 jointly define a receiving groove 200a. The receiving groove 200a is used to receive the bottom of the release agent bottle. The mounting plate 210 is connected to the position adjustment structure 400. For example, Figure 1 As shown, the supporting structure 200 includes a mounting plate 210 and a supporting member 220, the supporting member 220 has a first end 221 and a second end 222 relative to each other, the first end 221 is hinged to the mounting plate 210, and the second end 222 is connected to the mounting plate 210 by a locking buckle, the mounting plate 210 and the supporting member 220 jointly define a receiving groove 200a, the receiving groove 200a is used to receive the bottom of the release agent bottle, and the mounting plate 210 is connected to the position adjustment structure 400.

[0035] It can be understood that by disconnecting the second end 222 from the mounting plate 210 and rotating the supporting member 220 to move the second end 222 away from the mounting plate 210, the staff can place the bottom of the release agent bottle in the receiving groove 200a of the supporting member 220 without hindrance, and then rotate the supporting member 220 to make the second end 222 close to the mounting plate 210, and connect the supporting member 220 and the mounting plate 210 through a lock buckle. At this time, the release agent bottle can be stably placed in the supporting structure 200.

[0036] In some other embodiments of the present invention, in addition to being connected by the lock snap connection in the above embodiments, the second end 222 of the carrier 220 and the mounting plate 210 can also be connected by a pin.

[0037] In some embodiments, the supporting structure 200 further includes a first threaded fastener, and the mounting plate 210 is provided with a plurality of mounting through-hole groups arranged along a first direction, each mounting through-hole group including at least one mounting through-hole 210a, and the first threaded fastener passes through the mounting through-hole 210a of one of the mounting through-hole groups and is threadedly connected to the position adjustment structure 400. For example, Figure 1 As shown, the supporting structure 200 further includes a first threaded fastener. The mounting plate 210 is provided with a plurality of mounting through-hole groups arranged along the first direction. Each mounting through-hole group includes two mounting through-holes 210a arranged along the second direction. The first threaded fastener can be selectively inserted through the mounting through-holes 210a of one of the mounting through-hole groups and threadedly connected to the position adjustment structure 400. It will be understood that since the mounting plate 210 is provided with a plurality of mounting through-hole groups arranged along the first direction, the position of the supporting structure 200 in the first direction can be adjusted by selectively inserting the first threaded fastener into one of the mounting through-holes 210a.

[0038] refer to Figure 1 In some embodiments of the present invention, the pressing structure 300 further includes a fixed plate 330. The first driver 310 is a cylinder, which is disposed on the fixed plate 330. The fixed plate 330 is adjustably disposed on the mounting plate 210 along a first direction. It is understood that the stroke of the cylinder is fixed. Since the pressing block 320 is connected to the cylinder, when the cylinder reaches its maximum stroke, the position of the pressing block 320 relative to the cylinder is fixed. Since the cylinder is disposed on the fixed plate 330, which is disposed on the mounting plate 210, when the cylinder reaches its maximum stroke, the operator can adjust the position of the pressing block 320 in the first direction by adjusting the position of the fixed plate 330 on the mounting plate 210 in the first direction. This can further adjust the pressing depth of the spray button by the pressing block 320 in the first direction, thereby adjusting the amount of release agent sprayed.

[0039] like Figure 1 As shown, in one embodiment, the spraying device further includes a second threaded fastener. The mounting plate 210 is provided with an elongated hole 210b extending in the first direction. The second threaded fastener slidably passes through the elongated hole 210b and is threadedly connected to the fixing plate 330. It is understood that the position of the second threaded fastener in the first direction can be adjusted by sliding the second threaded fastener in the elongated hole 210b. Since the second threaded fastener is threadedly connected to the fixing plate 330, the position of the fixing plate 330 in the first direction can be adjusted.

[0040] refer to Figure 1 and Figure 2In some embodiments of the present invention, the position adjustment structure 400 includes a mounting seat 410, a slider 420, and a second actuator 430. The slider 420 is slidably disposed on the mounting seat 410 in a second direction. The second actuator 430 is connected to the slider 420 and is configured to drive the slider 420 to slide in the second direction. The support structure 200 is connected to the slider 420. It is understood that by driving the slider 420 to slide in the second direction on the mounting seat 410 via the second actuator 430, the slider 420, because it is connected to the support structure 200, can drive the release agent bottle placed on the support structure 200 to slide in the second direction, thereby allowing the release agent sprayed from the release agent bottle to be sprayed onto different axial positions of the knife roller. Specifically, the second actuator 430 is a rodless cylinder.

[0041] In some embodiments, a limit block 411 is slidably provided on the mounting seat 410 along the second direction, and the limit block 411 is used to limit the slider 420 in the second direction. Figure 1 and Figure 2 As shown, two limit blocks 411 are slidably provided on the mounting seat 410 along the second direction, and the slider 420 is disposed between the two limit blocks 411. It is understood that the limit blocks 411 provided on the mounting seat 410 limit the sliding movement of the slider 420 on the mounting seat 410, thereby limiting the sliding range of the release agent bottle on the supporting structure 200, and further controlling the spraying range of the release agent at different axial positions on the knife roller.

[0042] It should be understood that the number of the upper limit blocks 411 of the mounting base 410 can be determined according to actual needs and is not limited to two in the above embodiment.

[0043] In a further embodiment of the present invention, a buffer member 411a is provided on the end surface of the limit block 411 near the slider 420. It is understood that by providing the buffer member 411a on the limit block 411, the impact force between the slider 420 and the limit block 411 is reduced, thereby reducing the possibility of deformation of the slider 420 due to collision with the limit block 411.

[0044] refer to Figure 1In some embodiments of the present invention, the mounting frame 100 includes a connecting block 110, a rotating rod 120, and a fixed block 130. The connecting block 110 is rotatably connected to the rotating rod 120 about a first rotation axis 101, and the rotating rod 120 is rotatably connected to the fixed block 130 about a second rotation axis 102. The first rotation axis 101 and the second rotation axis 102 are arranged parallel to each other. The connecting block 110 is connected to the position adjustment structure 400, and the fixed block 130 is used to connect to the frame of the circular knife machine. It is understood that by rotating the connecting block 110 in a forward direction about the first rotation axis 101 and rotating the rotating rod 120 in a reverse direction about the second rotation axis 102, the position of the supporting structure 200 on the position adjustment structure 400 can be adjusted in the first direction, and at this time, the release agent spraying angle of the release agent bottle on the supporting structure 200 remains unchanged.

[0045] The following describes a circular knife machine according to an embodiment of the second aspect of the present invention. According to an embodiment of the second aspect of the present invention, a circular knife machine includes a spraying device according to the embodiment of the first aspect. By using the spraying device in the circular knife machine, it is possible to automatically spray the knife roller at different positions in its own axial direction. For example, in one embodiment, the circular knife machine includes a spraying device and a knife roller. The spraying device adopts a spraying device according to the embodiment of the first aspect. The spraying device is arranged on one side of the knife roller, and the axial direction of the knife roller is parallel to the second direction. The release agent in the release agent bottle is automatically sprayed at different positions in the axial direction of the knife roller through the spraying device.

[0046] In some embodiments of the present invention, the circular knife machine of the present application can implement the following working method when working, wherein the working method includes but is not limited to the following steps:

[0047] Step S100: placing a release agent bottle on the supporting structure 200;

[0048] Step S200: The first driver 310 drives the pressing block 320 to approach and press the spray button of the release agent bottle in a first direction, so that the release agent bottle continuously sprays the release agent;

[0049] Step S300, adjust the position of the supporting structure 200 in the second direction through the position adjustment structure 400, so that the release agent sprayed by the release agent bottle is sprayed to different positions of the knife roller in its own axial direction, wherein the second direction is parallel to the axial direction of the knife roller.

[0050] It can be understood that the release agent bottle is first placed on the supporting structure 200. Then, the first driver 310 drives the pressing block 320 to move in a first direction so that the pressing block 320 approaches and presses the spray button of the release agent bottle in the supporting structure 200. Then, the position adjustment structure 400 adjusts the position of the supporting structure 200 in a second direction so that the release agent sprayed from the release agent bottle is sprayed onto different axial positions of the knife roller. Through the above steps, automatic spraying of the release agent can be achieved.

[0051] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A spraying device, characterized in that: include: A mounting frame, the mounting frame being used to connect to a frame of the circular knife machine; A bearing structure, the bearing structure being used to place a release agent bottle; a pressing structure, disposed on the supporting structure, comprising a first driver and a pressing block, wherein the first driver is connected to the pressing block and is capable of driving the pressing block to move in a first direction to press a spray button of a release agent bottle placed in the supporting structure, thereby causing the release agent bottle to continuously spray the release agent; A position adjustment structure is provided on the mounting frame and connected to the supporting structure. The position adjustment structure is used to adjust the position of the supporting structure in a second direction. The second direction is spaced apart from the first direction by a certain angle so that the release agent sprayed from the release agent bottle can be sprayed to different axial positions of the knife roller, wherein the second direction is parallel to the axial direction of the knife roller.

2. A spraying device according to claim 1, characterized in that: The supporting structure includes a mounting plate and a supporting member, one end of the supporting member is hinged to the mounting plate, and the other end of the supporting member is detachably connected to the mounting plate. The mounting plate and the supporting member jointly define a receiving groove, which is used to receive the bottom of the release agent bottle. The mounting plate is connected to the position adjustment structure.

3. A spraying device according to claim 2, characterized in that: The supporting structure also includes a first threaded fastener, and the mounting plate is provided with a plurality of mounting through-hole groups arranged along the first direction, each of the mounting through-hole groups includes at least one mounting through-hole, and the first threaded fastener passes through the mounting through-hole of one of the mounting through-hole groups and is threadedly connected to the position adjustment structure.

4. A spraying device according to claim 2, characterized in that: The pressing structure further includes a fixing plate. The first driver is a cylinder. The cylinder is disposed on the fixing plate. The fixing plate is disposed on the mounting plate in an adjustable manner along the first direction.

5. A spraying device according to claim 4, characterized in that: A second threaded fastener is also included. The mounting plate is provided with an elongated hole extending along the first direction. The second threaded fastener can be slidably passed through the elongated hole and is threadedly connected to the fixing plate.

6. A spraying device according to claim 1, characterized in that: The position adjustment structure includes a mounting seat, a slider and a second driver. The slider is slidably arranged on the mounting seat along the second direction. The second driver is connected to the slider and is used to drive the slider to slide along the second direction. The slider is connected to the supporting structure.

7. A spraying device according to claim 6, characterized in that: A limiting block is slidably provided on the mounting seat along the second direction, and the limiting block is used to limit the sliding block in the second direction.

8. A spraying device according to claim 1, characterized in that: The mounting frame includes a connecting block, a rotating rod and a fixed block. The connecting block can be rotatably connected to the rotating rod around a first rotation axis, and the rotating rod can be rotatably connected to the fixed block around a second rotation axis. The first rotation axis is arranged parallel to the second rotation axis. The connecting block is connected to the position adjustment structure, and the fixed block is used to connect to the frame of the circular knife machine.

9. A circular knife machine, characterized in that: It comprises a spraying device as described in any one of claims 1 to 8, and the circular knife machine also includes a knife roller.