Ultrasonic cleaning device for aluminum alloy cable

By designing an aluminum alloy cable ultrasonic cleaning device with a staggered placement rack and a split structure, the problem of low cleaning efficiency in existing devices is solved, and efficient cleaning of single and entire cables is achieved, thereby improving cleaning efficiency.

CN223337940UActive Publication Date: 2025-09-16江阴市伟澄特种电缆有限公司
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Patent Information

Application Number
CN202422258165.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-16
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing ultrasonic cleaning device for aluminum alloy cables has shortcomings in cleaning efficiency. The contact area of ​​the coiled cable is limited and the cleaning time is long. The cleaning area of ​​a single cable is limited, and efficient cleaning of the entire cable cannot be achieved.

Method used

An ultrasonic cleaning device for aluminum alloy cables was designed. The device adopted a staggered placement rack structure. The placement rack could be embedded in the cleaning tank, allowing individual cables to pass through the through holes in a staggered manner, thereby increasing the contact area with the cleaning liquid and achieving uninterrupted cleaning through the split structure.

Benefits of technology

It improves the cleaning efficiency of a single cable and the cleaning effect of the entire cable, realizes efficient ultrasonic cleaning, and improves the efficiency of batch cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable cleaning equipment, and discloses an aluminum alloy cable ultrasonic cleaning device which comprises an ultrasonic cleaning mechanism, the ultrasonic cleaning mechanism comprises an ultrasonic cleaning instrument, a cleaning groove is formed in the top end of the ultrasonic cleaning instrument, and an ultrasonic conduction plate is arranged in the center of the inner bottom wall of the cleaning groove. The top end of the ultrasonic conduction plate is slidably connected with a rack. According to the utility model, the placing rack on which the single aluminum alloy cable to be cleaned can be placed in a staggered manner is arranged, the placing rack can be embedded and mounted in the cleaning tank of the ultrasonic cleaning instrument, and the single aluminum alloy cable to be cleaned can sequentially penetrate through the two symmetrically arranged through holes in a staggered manner; thus, the whole to-be-cleaned aluminum alloy cable is arranged in a staggered and non-contact mode, the contact area of the single to-be-cleaned aluminum alloy cable and cleaning liquid in the cleaning tank is greatly increased, the ultrasonic cleaning work efficiency is improved, and efficient ultrasonic cleaning of the whole to-be-cleaned aluminum alloy cable can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable cleaning equipment, in particular to an ultrasonic cleaning device for aluminum alloy cables. Background Art

[0002] At present, the electrical structure of new energy vehicles is more extensive than that of traditional fuel vehicles. They usually use a large number of aluminum alloy cables. Not only can they completely replace traditional copper core cables in terms of electrical performance and safety performance, but more importantly, they are 50% less expensive than traditional copper core cables while meeting the same electrical performance, saving project investors a lot of power facility investment costs. Currently, aluminum alloy cable ultrasonic cleaning equipment is used for cleaning aluminum alloy cable production.

[0003] The existing ultrasonic cleaning device for aluminum alloy cables has the following problems when in use: it usually places the coiled aluminum alloy cable to be cleaned directly into the cleaning tank of the ultrasonic cleaning instrument. When the coiled aluminum alloy cable to be cleaned is ultrasonically cleaned, its cleaning efficiency is low due to its limited contact area with the cleaning liquid, and it often takes a long time of ultrasonic cleaning to achieve a good cleaning effect. When a section of a single aluminum alloy cable to be cleaned is directly bent and placed in the cleaning tank, although the cleaning efficiency is high, the cleaning area of ​​the aluminum alloy cable to be cleaned is limited at a single time, and it is impossible to perform efficient ultrasonic cleaning of the entire aluminum alloy cable to be cleaned. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides an ultrasonic cleaning device for aluminum alloy cables, which solves the problems raised in the background art.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an ultrasonic cleaning device for aluminum alloy cables, comprising an ultrasonic cleaning mechanism, wherein the ultrasonic cleaning mechanism comprises an ultrasonic cleaning instrument, a cleaning tank is provided at the top of the ultrasonic cleaning instrument, an ultrasonic conduction plate is provided at the center of the bottom wall of the cleaning tank, a placement rack is slidably connected to the top of the ultrasonic conduction plate, the placement rack comprises an outer frame that slides and fits the inner walls of both ends of the cleaning tank, the bottom walls of the two outer frames are fixedly connected to the same bracket, the top wall of the bracket is symmetrically fixedly connected to two placement plates, and a plurality of through holes are provided in a rectangular array between the two side walls of the placement plates.

[0008] As a further solution of the present invention: a group of reinforcement blocks are fixedly connected to the bottom of the outer walls at both ends of the placement plate, and a group of reinforcement blocks consists of two and are symmetrically arranged. The bottom ends of the reinforcement blocks are fixedly connected to the bracket, and two connecting rods are fixedly connected between the bottom walls of the two placement plates in a front-to-back symmetrical shape, and the bottom walls of the connecting rods are kept flush with the bottom wall of the bracket.

[0009] As a further solution of the present invention: a limit groove is opened in the middle part above the two ends of the inner side wall of the cleaning tank, and a mosaic block is slidably embedded in the limit groove. The two mosaic blocks are fixedly connected to the outer frame on the corresponding side at one end facing each other, and a handle is fixedly connected to the center position of the top wall of the mosaic block.

[0010] As a further solution of the present invention: a control panel is provided at the lower side of the front end of the ultrasonic cleaning instrument, a display screen and a control knob are provided at the front end of the control panel, a sewage trough is provided at the lower side of the rear end of the inner side wall of the cleaning tank, and a sewage valve is fixedly installed at the rear wall of the ultrasonic cleaning instrument and at the opening of the sewage trough.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. In the present invention, a placement rack is provided on which single aluminum alloy cables to be cleaned can be staggered and placed, and the placement rack can be installed in a cleaning tank of an ultrasonic cleaning instrument. The single aluminum alloy cables to be cleaned can be staggered and passed through two symmetrically arranged through holes in sequence, thereby achieving a staggered and non-contact arrangement of the entire aluminum alloy cables to be cleaned, which greatly increases the contact area between the single aluminum alloy cable to be cleaned and the cleaning liquid in the cleaning tank, improves the efficiency of ultrasonic cleaning, and can perform ultrasonic and efficient cleaning of the entire aluminum alloy cable to be cleaned.

[0013] 2. In the utility model, the integral placement rack and the ultrasonic cleaning instrument are designed to be split, so one ultrasonic cleaning instrument can be equipped with multiple placement racks. When the ultrasonic cleaning instrument is ultrasonically cleaning one aluminum alloy cable to be cleaned, the remaining placement racks can be correspondingly arranged with the aluminum alloy cables to be cleaned, or the cleaned aluminum alloy cables can be removed from the placement racks, ensuring that the ultrasonic instrument can continuously perform ultrasonic cleaning of the aluminum alloy cables to be cleaned, thereby improving the ultrasonic cleaning efficiency of batches of aluminum alloy cables to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The overall three-dimensional Figure 1 ;

[0015] Figure 2 The overall three-dimensional Figure 2 ;

[0016] Figure 3This is a three-dimensional diagram of the ultrasonic cleaning mechanism of the utility model;

[0017] Figure 4 It is a three-dimensional diagram of the placement rack of the present utility model.

[0018] In the figure: 1. Ultrasonic cleaning mechanism; 2. Placement rack; 11. Ultrasonic cleaning instrument; 12. Control panel; 13. Cleaning tank; 14. Limiting slot; 15. Ultrasonic conduction plate; 16. Drain tank; 17. Drain valve; 21. Fitting block; 22. Outer frame; 23. Bracket; 24. Placement plate; 25. Through hole; 26. Connecting rod; 27. Reinforcement block; 28. Handle. DETAILED DESCRIPTION

[0019] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0020] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] See also Figures 1 to 4In the embodiment of the present invention, the ultrasonic cleaning device for aluminum alloy cables includes an ultrasonic cleaning mechanism 1, which includes an ultrasonic cleaning instrument 11. A cleaning tank 13 is provided at the top of the ultrasonic cleaning instrument 11. An ultrasonic conductive plate 15 is provided at the center of the bottom wall of the cleaning tank 13. The top of the ultrasonic conductive plate 15 is slidably connected to a placement rack 2. The placement rack 2 includes an outer frame 22 that slides and fits the inner walls of both ends of the cleaning tank 13. The bottom walls of the two outer frames 22 are fixedly connected to the same bracket 23. The top wall of the bracket 23 is symmetrically fixedly connected to two placement plates 24. The two sides of the placement plate 24 are fixedly connected to the two placement plates 24. A plurality of through holes 25 are provided between the walls in a rectangular array, and a placement rack 2 is provided as a whole for staggered placement of single aluminum alloy cables to be cleaned. The placement rack 2 can be installed in the cleaning tank 13 of the ultrasonic cleaning instrument 11, and the single aluminum alloy cable to be cleaned can be staggered through the two symmetrically arranged through holes 25 in turn, thereby realizing the staggered and non-contact arrangement of the aluminum alloy cables to be cleaned as a whole, greatly increasing the contact area between the single aluminum alloy cable to be cleaned and the cleaning liquid in the cleaning tank 13, improving the efficiency of ultrasonic cleaning, and enabling efficient ultrasonic cleaning of the entire aluminum alloy cable to be cleaned.

[0023] A group of reinforcement blocks 27 are fixedly connected to the lower side of the outer walls at both ends of the placement plate 24. There are two reinforcement blocks 27 in a group and they are symmetrically arranged. The bottom ends of the reinforcement blocks 27 are fixedly connected to the bracket 23. Two connecting rods 26 are fixedly connected between the bottom walls of the two placement plates 24 in a front-to-back symmetrical manner. The bottom wall of the connecting rod 26 remains flush with the bottom wall of the bracket 23, thereby improving the reliability of the installation of the two placement plates 24 on the bracket 23.

[0024] A limiting groove 14 is provided in the middle above both ends of the inner side wall of the cleaning tank 13, and an engaging block 21 is slidably engaged in the limiting groove 14. The two engaging blocks 21 are fixedly connected to the outer frame 22 on the corresponding side at one end facing each other. A handle 28 is fixedly connected to the center position of the top wall of the engaging block 21. The overall placement rack 2 can be conveniently placed and taken out in the cleaning tank 13 by holding the handle 28. The overall placement rack 2 and the ultrasonic cleaning instrument 11 are designed in a split structure. An ultrasonic cleaning instrument 11 can be equipped with multiple placement racks 2. When the ultrasonic cleaning instrument 11 performs ultrasonic cleaning of an aluminum alloy cable to be cleaned, the remaining placement racks 2 can be correspondingly arranged with the aluminum alloy cables to be cleaned, or the cleaned aluminum alloy cables can be removed from the placement racks 2, to ensure that the ultrasonic instrument can continuously perform ultrasonic cleaning of the aluminum alloy cables to be cleaned, thereby improving the ultrasonic cleaning efficiency of batches of aluminum alloy cables to be cleaned.

[0025] A control panel 12 is provided at the lower side of the front end of the ultrasonic cleaning instrument 11. A display screen and a control knob are provided at the front end of the control panel 12 for performing control feedback of the ultrasonic cleaning instrument 11. A drain tank 16 is provided at the lower side of the rear end of the inner side wall of the cleaning tank 13. A drain valve 17 is fixedly installed at the opening of the drain tank 16 on the rear wall of the ultrasonic cleaning instrument 11. The drain valve 17 can be opened to discharge the cleaning waste liquid in the cleaning tank 13.

[0026] The working principle of the present invention is as follows: when the ultrasonic cleaning instrument 11 is working, ultrasonic waves can be transmitted to the cleaning liquid in the cleaning tank 13 through the ultrasonic conduction plate 15, and the aluminum alloy cable in the cleaning tank 13 can be ultrasonically cleaned. A placement rack 2 is provided as a whole for staggered placement of single aluminum alloy cables to be cleaned, and the placement rack 2 can be installed in the cleaning tank 13 of the ultrasonic cleaning instrument 11. The single aluminum alloy cable to be cleaned can be staggered and passed through two symmetrically arranged through holes 25 in sequence, thereby realizing that the entire aluminum alloy cable to be cleaned is staggered and non-contacted, which greatly increases the contact area between the single aluminum alloy cable to be cleaned and the cleaning liquid in the cleaning tank 13, improves the efficiency of ultrasonic cleaning, and can perform ultrasonic high-efficiency cleaning of the entire aluminum alloy cable to be cleaned.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An ultrasonic cleaning device for aluminum alloy cables, comprising an ultrasonic cleaning mechanism (1), wherein the ultrasonic cleaning mechanism (1) comprises an ultrasonic cleaning instrument (11), and a cleaning tank (13) is provided at the top of the ultrasonic cleaning instrument (11); Its characteristics are: An ultrasonic wave conduction plate (15) is provided at the center of the bottom wall of the cleaning tank (13), and a placement rack (2) is slidably connected to the top of the ultrasonic wave conduction plate (15); The placement rack (2) comprises an outer frame (22) that is slidably fitted to the inner walls of both ends of the cleaning tank (13), and the bottom walls of the two outer frames (22) are fixedly connected to the same bracket (23); The top wall of the bracket (23) is symmetrically fixedly connected to two placement plates (24), and a plurality of through holes (25) are provided between the two side walls of the placement plates (24) in a rectangular array.

2. The ultrasonic cleaning device for aluminum alloy cables according to claim 1, characterized in that: A group of reinforcing blocks (27) are fixedly connected below the outer side walls at both ends of the placement plate (24), and a group of reinforcing blocks (27) consists of two and are symmetrically arranged. The bottom ends of the reinforcing blocks (27) are fixedly connected to the bracket (23).

3. The ultrasonic cleaning device for aluminum alloy cables according to claim 1, characterized in that: Two connecting rods (26) are fixedly connected between the bottom walls of the two placement plates (24) in a front-to-back symmetrical manner, and the bottom walls of the connecting rods (26) are kept flush with the bottom wall of the bracket (23).

4. The ultrasonic cleaning device for aluminum alloy cables according to claim 1, characterized in that: A limiting groove (14) is respectively provided in the middle portion above both ends of the inner side wall of the cleaning tank (13), and an engaging block (21) is slidably engaged in the limiting groove (14).

5. The ultrasonic cleaning device for aluminum alloy cables according to claim 4, characterized in that: The two facing ends of the two engaging blocks (21) are fixedly connected to the outer frame (22) on the corresponding side thereof, and a handle (28) is fixedly connected to the center position of the top wall of the engaging block (21).

6. The ultrasonic cleaning device for aluminum alloy cables according to claim 1, characterized in that: A control panel (12) is provided at the lower side of the front end of the ultrasonic cleaning instrument (11), and a display screen and a control knob are provided at the front end of the control panel (12).

7. The ultrasonic cleaning device for aluminum alloy cables according to claim 1, characterized in that: A drainage groove (16) is provided below the rear end of the inner side wall of the cleaning tank (13), and a drainage valve (17) is fixedly installed on the rear wall of the ultrasonic cleaning instrument (11) at the opening of the drainage groove (16).