Automatic anti-collision device for detecting warped head of intermediate billet of hot rolled plate

By setting up automatic detection components and drive push rods in front of the insulation cover, the problem of insulation cover collision caused by slab steel warping is solved, and efficient production without downtime is achieved.

CN223338051UActive Publication Date: 2025-09-16JIANGSU SHAGANG STEEL CO LTD +2
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Patent Information

Application Number
CN202422396863.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-16
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the existing hot-rolled plate production, the warping of the slab steel causes the insulation cover to be hit, resulting in the production line being shut down for maintenance, affecting production capacity.

Method used

An automatically triggered height detection component is set in front of the insulation cover, which detects the tilting phenomenon through the touch rod and the controller, and automatically lifts the insulation cover by driving the push rod to avoid collision.

Benefits of technology

It can timely detect the warping of the head, avoid the thermal insulation cover from being hit, reduce the number of maintenance times, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic anti-collision device for detecting a warped head of an intermediate billet of a hot rolled plate, which comprises a rolling mill, a transmission roller arranged in the rolling mill and used for transmitting slab steel; the multiple heat preservation covers are evenly distributed in the length direction of the rolling mill and cover the upper portion of the rolling mill, and the slab steel can penetrate through the heat preservation covers; the rotating roller is arranged above the rolling mill and located in front of an inlet of the heat preservation cover, and a touch rod extending towards the direction of the conveying roller is arranged on the rotating roller; the angle sensor is arranged at the end part of the rotating roller; the driving push rods are arranged on the two sides of the heat preservation cover and used for lifting the heat preservation cover; according to the utility model, the detection assembly is arranged at the inlet of the heat insulation cover, so that the touch rod in the detection assembly can be pushed to move when encountering a warped head part of slab steel; at the moment, a controller connected with the touch rod can receive a motion signal of the touch rod to carry out early warning; therefore, the device can find the head warping condition of the slab steel in time, and the effect of preventing a production line from being damaged is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot rolled coil production, in particular to an automatic anti-collision device for detecting the warping of an intermediate billet of a hot rolled plate. Background Art

[0002] The roughing mill is a four-roll reversing mill for hot coiling, which is mostly used for rolling slab steel. Currently, in order to reduce the temperature loss of slab steel and improve steelmaking efficiency, the existing rolling mills are often equipped with multiple insulation covers.

[0003] However, sometimes, the head of the slab steel will curl up because the steel temperature is too low, forming a warping phenomenon. At this time, if the operator does not discover it in time, the slab steel will directly hit the insulation cover due to inertia. Therefore, the entire production line needs to be shut down for maintenance, which will eventually affect production capacity. Summary of the Invention

[0004] In response to the above technical problems, the utility model provides an automatic anti-collision device for detecting the warping of the intermediate billet of hot-rolled plate. An automatically triggered height detection component is arranged in front of the insulation cover, which can timely detect the warping phenomenon of the slab steel. In this way, the utility model can prevent the insulation cover from being hit, reduce the number of maintenance times, and improve production efficiency.

[0005] In order to achieve the above technical objectives, the present invention adopts the following technical means:

[0006] An automatic anti-collision device for detecting the warping of hot-rolled intermediate billets, comprising

[0007] The rolling mill is equipped with transfer rollers for transferring slab steel;

[0008] A plurality of heat-insulating covers are evenly distributed along the length direction of the rolling mill, covering the upper part of the rolling mill and allowing the slab steel to pass through;

[0009] Also includes:

[0010] a rotating roller, arranged above the rolling mill and in front of the entrance of the heat-insulating cover, wherein the rotating roller is provided with a touch rod extending toward the transmission roller;

[0011] An angle sensor is provided at the end of the rotating roller;

[0012] A driving push rod is provided on both sides of the heat preservation cover and is used to lift the heat preservation cover;

[0013] The controller has a signal input end electrically connected to the angle sensor, and a signal output end connected to the driving push rod.

[0014] The touch rod is a telescopic rod that can be extended and retracted along its central axis.

[0015] The touch rod is rotatably connected to the rotating roller and is lifted and lowered in a direction perpendicular to the central axis of the rotating roller.

[0016] The touch rod is a threaded rod;

[0017] A threaded hole is provided on the rotating roller in a direction perpendicular to the central axis of the rotating roller;

[0018] The touch rod is inserted into the threaded hole and is spirally lifted and lowered along the threaded hole.

[0019] The height of the heat-insulating cover is 400-500 mm, and the distance between the bottom end of the touch rod and the rolling mill track is 350-400 mm.

[0020] Both ends of the rotating roller are fixed by fixing support plates.

[0021] The beneficial effects of the utility model are as follows:

[0022] First, the present invention sets a detection component at the entrance of the heat preservation cover. When encountering the warped head of the slab steel, the touch rod in the detection component will be pushed to move; at this time, the controller connected to the touch rod can receive the movement signal of the touch rod and issue an early warning; thus, the device can timely detect the warping of the slab steel and prevent damage to the production line.

[0023] Second, the utility model can automatically lift the insulation cover by setting a driving push rod; then, when the controller receives the movement signal of the touch rod, the controller will immediately control the driving push rod to lift the insulation cover; then, this device can prevent the insulation cover from being hit while processing slab steel without stopping the machine, thereby improving the working efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] The above and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:

[0026] Figure 1 This is a schematic structural diagram of the automatic anti-collision device of the utility model;

[0027] Figure 2 This is a top view of the automatic anti-collision device of the utility model;

[0028] Figure 3 This is a front cross-sectional view of an embodiment of the automatic anti-collision device of the present utility model;

[0029] Figure 4 This is a front cross-sectional view of another embodiment of the automatic anti-collision device of the present invention.

[0030] In the figure: 100, rolling mill; 200, heat insulation cover; 210, driving push rod; 310, rotating roller; 320, touch rod; 321, bolt; 330, sensor; 410, fixed support plate. DETAILED DESCRIPTION

[0031] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0032] The utility model provides an automatic anti-collision device for detecting the warping of the intermediate slab of hot-rolled plate, comprising a rolling mill with a transmission roller inside for transmitting slab steel; a plurality of heat-insulating covers evenly distributed along the length of the rolling mill, which cover the upper part of the rolling mill for the slab steel to pass through; a rotating roller arranged above the rolling mill and in front of the entrance of the heat-insulating cover, the rotating roller being provided with a touch rod extending toward the transmission roller; an angle sensor arranged at the end of the rotating roller; a drive push rod arranged on both sides of the heat-insulating cover for lifting the heat-insulating cover; and a controller, the signal input end of which is electrically connected to the angle sensor, and the signal output end of which is connected to the drive push rod. The height of the heat-insulating cover is 400-500 mm, and the bottom end of the touch rod is 350-400 mm away from the rolling mill track.

[0033] This device sets a detection component at the entrance of the heat preservation cover. When encountering the warped head of the slab steel, the touch rod in the detection component will be pushed to move; at this time, the controller connected to the touch rod can receive the movement signal of the touch rod and issue an early warning; thus, this device can timely detect the warping of the slab steel and prevent damage to the production line.

[0034] At the same time, by setting a driving push rod, the insulation cover can be automatically lifted; then, when the controller receives the movement signal of the touch rod, the controller will immediately control the driving push rod to lift the insulation cover; then, this device can prevent the insulation cover from being hit while processing slab steel without stopping the machine, thereby improving the working efficiency of the production line.

[0035] Sometimes the lowest passing height of the heat preservation cover will change. In order to solve the problem of inconsistent limit heights, as an embodiment of the present device, the touch rod in the present device is configured as a telescopic rod so that it can be extended and retracted along its own central axis.

[0036] As another embodiment of the present device, the present device is provided with a touch rod rotatably connected to the rotating roller, and is raised and lowered in a direction perpendicular to the central axis of the rotating roller; wherein the touch rod is a threaded rod; at the same time, a threaded hole is opened on the rotating roller in a direction perpendicular to the central axis of the rotating roller; therefore, the touch rod is inserted into the threaded hole and is spirally raised and lowered along the threaded hole.

[0037] In order to ensure the stable rotation of the rotating roller, the device is fixed at both ends of the rotating roller by fixing support plates.

[0038] Working principle:

[0039] As the slab advances in the rolling mill, when the warped end of the slab encounters the touch rod, the touch rod is pushed to move. At this point, the controller connected to the touch rod receives the movement signal of the touch rod, issues an early warning, and sends a signal to the controller.

[0040] Then, the controller controls the driving push rod to start and lift the heat preservation cover; thus, the slab steel passes through the heat preservation cover smoothly.

Claims

1. An automatic anti-collision device for detecting the warping of hot-rolled intermediate billets, comprising: The rolling mill is equipped with transfer rollers for transferring slab steel; A plurality of heat-insulating covers are evenly distributed along the length direction of the rolling mill, covering the upper part of the rolling mill and allowing the slab steel to pass through; It is characterized in that Also includes: a rotating roller, arranged above the rolling mill and in front of the entrance of the heat-insulating cover, wherein the rotating roller is provided with a touch rod extending toward the transmission roller; An angle sensor is provided at the end of the rotating roller; A driving push rod is provided on both sides of the heat preservation cover and is used to lift the heat preservation cover; The controller has a signal input end electrically connected to the angle sensor, and a signal output end connected to the driving push rod.

2. The automatic anti-collision device for detecting the warping of hot-rolled intermediate billets according to claim 1 is characterized in that: The touch rod is a telescopic rod that can be extended and retracted along its central axis.

3. The automatic anti-collision device for detecting the warping of hot-rolled intermediate billets according to claim 1 is characterized in that: The touch rod is rotatably connected to the rotating roller and is lifted and lowered in a direction perpendicular to the central axis of the rotating roller.

4. The automatic anti-collision device for detecting the warping of hot-rolled intermediate billets according to claim 3 is characterized in that: The touch rod is a threaded rod; A threaded hole is provided on the rotating roller in a direction perpendicular to the central axis of the rotating roller; The touch rod is inserted into the threaded hole and is spirally lifted and lowered along the threaded hole.

5. The automatic anti-collision device for detecting the warping of hot-rolled intermediate billets according to claim 1 is characterized in that: The height of the heat-insulating cover is 400-500 mm, and the distance between the bottom end of the touch rod and the rolling mill track is 350-400 mm.

6. The automatic anti-collision device for detecting the warping of hot-rolled intermediate billets according to claim 1 is characterized in that: Both ends of the rotating roller are fixed by fixing support plates.