Mixing shell pouring system
By designing a hybrid shell casting system, the accuracy and efficiency problems of traditional casting methods are solved, precise control of casting flow and improvement of product quality are achieved, meeting the automation and environmental protection needs of modern industry.
Patent Information
- Application Number
- CN202422634367.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The traditional mixed shell casting method has problems such as difficulty in ensuring accuracy, low efficiency, high labor costs, and serious environmental pollution, and cannot meet the automation, refinement and environmental protection needs of modern industry.
A mixed shell casting system was designed, including a placement rack, riser, cross runner, ingode, straight runner, open riser and other structures. Combined with support rods, filter plates, pump body, filter screen, meter and other components, it can achieve precise adjustment of casting flow, control casting speed and prevent impurities from entering, ensuring the accuracy and stability of casting.
It achieves precise control of the pouring flow, ensures the accuracy and stability of the pouring amount, improves production efficiency, reduces the entry of impurities, and improves product quality and environmental protection.
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Figure CN223338306U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal casting, in particular to a mixed shell casting system. Background Art
[0002] In modern industrial production, the casting of mixed shells is a key link in many fields. The casting quality directly affects the strength and stability of the structure, and the casting of the mixture of molten metal and various additives determines the quality of the casting.
[0003] Traditional pouring methods often have many problems. The accuracy of manual pouring is difficult to guarantee, and uneven pouring volume is prone to occur, resulting in uneven product quality. Manual operation is also inefficient, increasing labor costs and production time.
[0004] With the continuous advancement of science and technology and the increasing sophistication of industrial production, the performance requirements for hybrid shell casting devices are becoming higher and higher. Not only do they need to be able to realize automated operation and improve production efficiency and precision, but they also need to have good adaptability and be able to cope with the casting needs of different types of hybrid shells. In order to meet the requirements of environmental protection and sustainable development, the casting device should also minimize waste and pollution to the environment.
[0005] To this end, the utility model provides a mixed shell casting system. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background art, a hybrid shell casting system is proposed.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a mixing shell pouring system described in the present invention includes a mixing shell; a placing rack is fixedly connected to the bottom side wall of the mixing shell; the placing rack is symmetrically arranged on the bottom side wall of the mixing shell; a riser is provided on the top of the placing rack; a cross runner is installed at the bottom of the placing rack; the bottom of the riser is connected to the cross runner; the bottom of the riser on the other side is installed with an entgate; the bottom of the riser is connected to the entgate; the end of the entgate is connected to the end of the cross runner; the intersection of the cross runner and the cross runner is connected to a straight runner; the straight runner is arranged at a side position of the mixing shell; an open riser is fixedly connected to the top of the mixing shell; the open riser is symmetrically arranged on the top of the mixing shell; the pouring flow of the pouring liquid can be effectively and accurately adjusted to ensure that the amount of each pouring is kept within a very accurate range, and the pouring speed can be flexibly adjusted and reasonably controlled according to different characteristics and specific production requirements.
[0008] Preferably, a support rod is welded to the bottom of the mixing shell; a plurality of the support rods are arranged around the bottom of the mixing shell; a placement plate is fixedly connected to the bottom of the support rod; a shock-absorbing gasket is installed on one side of the bottom of the placement plate; the shock-absorbing gasket is arranged around the bottom of the placement plate; it can effectively provide a stable support structure for the entire pouring system, ensuring that the system will not shake or tilt during the pouring process, thereby ensuring the accuracy and stability of the pouring.
[0009] Preferably, a filter plate is provided on the top of the placement plate; the filter plate is provided below the runner and the ingrown runner; a pump body is installed on one side of the top of the filter plate; the pump body is provided on one side of the runner; a connecting pipe is connected to the inlet and outlet of the pump body; the connecting pipe is connected to the filter plate; the connecting pipe at the other end is connected to the junction of the runner and the ingrown runner; it can effectively intercept impurities and prevent them from entering the pouring system, thereby ensuring the quality of the poured product, and can also play a role in evenly distributing the pouring liquid, and the pump body can control the pouring speed and flow rate of the pouring liquid by adjusting the output pressure.
[0010] Preferably, a support rod is fixed to one side of the top of the placement plate; multiple support rods are arranged around the top of the placement plate; a pick-up and placement handle is welded on the top of the support rod; the pick-up and placement handles are symmetrically arranged on the top of the support rod; anti-slip sleeves are installed on the side walls of the pick-up and placement handles; they can effectively provide a convenient gripping position for the operator, making transportation easier and more convenient, and the anti-slip sleeves enhance the friction between the operator's hand and the handle to prevent slipping during operation.
[0011] Preferably, a filter screen is installed on the side wall of the filter plate; multiple filter screens are arranged on the side wall of the filter plate, and the filter screen is arranged at the inlet position of the filter plate; fine holes are opened on the side wall of the filter screen; the fine holes are arranged in a linear array on the side wall of the filter screen; more refined filtration can be effectively achieved to ensure that the cast product has higher quality and purity, and the filter screen can be disassembled and cleaned regularly.
[0012] Preferably, a filter is provided in the middle of the sprue; a filter cartridge is installed inside the filter; the filter can effectively filter the casting liquid in depth to remove tiny particles, suspended matter, and impurities therein, and the filter can be disassembled to clean the filter and remove impurities on the filter cartridge.
[0013] Preferably, a connecting rod is installed on one side of the top of the mixing shell; a meter is provided at the end of the connecting rod; it can effectively and accurately measure the proportions of various components in the pouring liquid, control the amount of pouring liquid each time, make the formula of the mixing shell more accurate, and avoid pouring too much or too little.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The hybrid shell pouring system described in the present invention can effectively and accurately adjust the pouring flow of the pouring liquid, ensuring that the amount of each pouring is maintained within a very accurate range, and can flexibly adjust and reasonably control the pouring speed according to different characteristics and specific production requirements.
[0016] 2. The hybrid shell casting system described in the present invention can effectively provide a stable support structure for the entire casting system, ensuring that the system will not shake or tilt during the casting process, thereby ensuring the accuracy and stability of the casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 This is a schematic structural diagram of the sprue in the utility model;
[0020] Figure 3 This is an internal cross-sectional view of the filter in the present utility model;
[0021] Figure 4 It is a structural diagram of the filter screen in the utility model.
[0022] In the figure: 11, mixing shell; 12, placement rack; 13, riser; 14, horizontal runner; 15, ingrown runner; 16, straight runner; 17, open riser; 21, support rod; 22, placement plate; 23, shock-absorbing gasket; 31, filter plate; 32, pump body; 33, connecting pipe; 41, support rod; 42, pick-up and drop handle; 43, anti-slip sleeve; 51, filter screen; 52, fine pores; 61, filter; 62, filter cartridge; 71, connecting rod; 72, meter. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] Specific examples are given below.
[0025] like Figure 1 and Figure 2As shown, a mixing shell casting system described in an embodiment of the present invention, a placement rack 12 is fixedly connected to the bottom side wall of the mixing shell 11; the placement rack 12 is symmetrically arranged on the bottom side wall of the mixing shell 11; a riser 13 is provided on the top of the placement rack 12; a runner 14 is installed at the bottom of the placement rack 12; the bottom of the riser 13 is connected to the runner 14; an endogate 15 is installed at the bottom of the riser 13 on the other side; the bottom of the riser 13 is connected to the endogate 15; the end of the endogate 15 is connected to the end of the runner 14; the intersection of the runner 14 and the runner 14 is connected with a straight runner 16; the straight runner 16 is arranged at one side of the mixing shell 11; the An exposed riser 17 is fixedly connected to the top of the mixing shell 11; the exposed riser 17 is symmetrically arranged on the top of the mixing shell 11; when working, the device is placed in the mixture, enters through the cross runner 14 and the ingrowth 15 at the bottom of the mixing shell 11, and then flows into the straight runner 16 to flow into the interior of the mixing shell 11, and the cross runner 14 and the ingrowth 15 are connected to the riser 13, and can also flow into the riser 13, so that the casting liquid can enter the interior of the mixing shell 11 to achieve casting, thereby ensuring the casting and improving the product quality; through the above structure, the pouring flow of the casting liquid can be effectively and accurately adjusted to ensure that the amount of each pouring is kept within a very accurate range, and the pouring speed can be flexibly adjusted and reasonably controlled according to different characteristics and specific production requirements.
[0026] like Figure 1 and Figure 2 As shown, a support rod 21 is welded to the bottom of the mixing shell 11; a plurality of the support rods 21 are arranged around the bottom of the mixing shell 11; a placement plate 22 is fixedly connected to the bottom of the support rod 21; a shock-absorbing gasket 23 is installed on one side of the bottom of the placement plate 22; the shock-absorbing gasket 23 is arranged around the bottom of the placement plate 22; during operation, when the device is placed in a specified position, the support rod 21 welded to the bottom of the mixing shell 11 and the placement plate 22 fixed to the bottom of the support rod 21 can make the mixing shell 11 stable without shaking or tilting; through the above structure, a stable support structure can be effectively provided for the entire casting system to ensure that the system will not shake or tilt during the casting process, thereby ensuring the accuracy and stability of the casting.
[0027] like Figure 1 and Figure 2As shown, a filter plate 31 is provided on the top of the placement plate 22; the filter plate 31 is provided below the runner 14 and the ingrown runner 15; a pump body 32 is installed on one side of the top of the filter plate 31; the pump body 32 is provided on one side of the runner 14; a connecting pipe 33 is connected to the inlet and outlet of the pump body 32; the connecting pipe 33 is connected to the filter plate 31; the connecting pipe 33 at the other end is connected to the intersection of the runner 14 and the ingrown runner 15; during operation, when it is necessary to cast, the filter plate 31 provided on the top of the placement plate 22 can be used to pass through the filter plate A pump body 32 is installed on the top of 31, and a connecting pipe 33 is connected between the feed port and the discharge port of the pump body 32. The connecting pipe 33 is respectively connected to the intersection of the filter plate 31 and the cross runner 14 and the inner runner 15. The pump body 32 can be controlled to achieve the pouring speed and flow rate, and uneven distribution will not occur during the pouring process. Through the above structure, impurities can be effectively intercepted to prevent them from entering the pouring system, thereby ensuring the quality of the poured product, and can also play a role in evenly distributing the pouring liquid, and the pump body 32 can control the pouring speed and flow rate of the pouring liquid by adjusting the output pressure.
[0028] like Figure 1 and Figure 2 As shown, a support rod 41 is fixed to one side of the top of the placement plate 22; multiple support rods 41 are arranged around the top of the placement plate 22; a pick-up and placement handle 42 is welded to the top of the support rod 41; the pick-up and placement handles 42 are symmetrically arranged at the top of the support rod 41; an anti-slip sleeve 43 is installed on the side wall of the pick-up and placement handle 42; during work, when the mixing shell 11 is moved to the specified position, the mixing shell 11 can be carried by the support rod 41 fixed to the top of the placement plate 22, and the pick-up and placement handle 42 and the anti-slip sleeve 43 are welded to the top of the support rod 41, making it easier for personnel and without damaging the mixing shell 11; through the above structure, a convenient gripping position can be effectively provided for the operator, making transportation easier and more convenient, and the anti-slip sleeve 43 enhances the friction between the operator's hand and the handle to prevent slipping during operation.
[0029] like Figures 1 to 4As shown, a filter screen 51 is installed on the side wall of the filter plate 31; multiple filter screens 51 are arranged on the side wall of the filter plate 31, and the filter screen 51 is arranged at the inlet position of the filter plate 31; fine holes 52 are opened on the side wall of the filter screen 51; the fine holes 52 are arranged in a linear array on the side wall of the filter screen 51; during operation, when the pump body 32 is working, it drives the filter plate 31 to extract the pouring liquid, and multiple filter screens 51 are installed on the side wall of the filter plate 31, and multiple fine holes 52 are opened on the side wall of the filter screen 51, which can better filter the pouring liquid, thereby protecting the pump body 32 while achieving better cast products; through the above structure, more refined filtration can be effectively achieved to ensure that the cast products have higher quality and purity, and the filter screen 51 can be disassembled and cleaned regularly.
[0030] like Figures 1 to 3 As shown, a filter 61 is provided in the middle of the sprue 16; a filter cartridge 62 is installed inside the filter 61; during operation, when the device is running, when the casting liquid flows into the sprue 16, a filter 61 is provided in the middle of the sprue 16, and a filter cartridge 62 is installed inside the filter 61, which can filter the casting liquid inside the sprue 16, achieve further filtration, multiple filtration, and make the product quality better; through the above structure, the filter 61 can effectively filter the casting liquid in depth, remove tiny particles, suspended matter, and impurities therein, and the filter 61 can be disassembled to clean the filter 61 and remove impurities on the filter cartridge 62.
[0031] like Figure 1 and Figure 2 As shown, a connecting rod 71 is installed on one side of the top of the mixing shell 11; a meter 72 is provided at the end of the connecting rod 71; during operation, when the device is running, the pouring liquid enters the mixing shell 11, and the amount of the pouring liquid inside the mixing shell 11 is unknown. The meter 72 is installed on the top of the mixing shell 11, and a connecting rod 71 is installed between the meter 72 and the mixing shell 11, so that the proportion of the pouring liquid inside the mixing shell 11 can be clearly known, and the accurate proportion can be guaranteed; through the above structure, the proportion of various components in the pouring liquid can be effectively and accurately measured, the amount of pouring liquid poured each time can be controlled, and the formula of the pouring liquid can be guaranteed to be more accurate, avoiding excessive or insufficient pouring.
[0032] During operation, the device is placed in the mixture, enters through the horizontal runner 14 and the ingrowth 15 at the bottom of the mixing shell 11, and then flows into the straight runner 16 to flow into the inside of the mixing shell 11. The horizontal runner 14 and the ingrowth 15 are connected to the riser 13, and the liquid can also flow into the riser 13, so that the casting liquid can enter the mixing shell 11 to achieve pouring, thereby ensuring the casting and improving the product quality; when the device is placed in the designated position, the support rod 21 welded at the bottom of the mixing shell 11, and the bottom of the support rod 21 is fixed with a placement plate 22, which can make the mixing shell 11 stable. , there will be no shaking or tilting; when pouring is needed, the filter plate 31 provided on the top of the placement plate 22 can be used, and the pump body 32 installed on the top of the filter plate 31 can be used, and a connecting pipe 33 is connected between the feed port and the discharge port of the pump body 32, and the connecting pipe 33 is respectively connected to the intersection of the filter plate 31 and the cross runner 14 and the inner runner 15, so that the pump body 32 can be controlled to achieve the pouring speed and flow rate, and uneven distribution will not occur during the pouring process; when the mixing shell 11 is moved to the specified position, the support rod fixed on the top of the placement plate 22 can be used 41, and the top of the support rod 41 is welded with a handle 42 and an anti-slip sleeve 43 to realize the transportation of the mixing shell 11, making it easier for personnel and without damaging the mixing shell 11; when the pump body 32 is working, it drives the filter plate 31 to extract the casting liquid, and a plurality of filter screens 51 are installed on the side wall of the filter plate 31, and a plurality of fine holes 52 are opened on the side wall of the filter screen 51, which can better filter the casting liquid, thereby protecting the pump body 32 and achieving better cast products; when the device is running, when the casting liquid flows into the sprue 16 Water, a filter 61 is provided in the middle of the sprue 16, and a filter cartridge 62 is installed inside the filter 61, which can filter the casting liquid inside the sprue 16, achieve further filtration, and multiple filtration to make the product quality better; when the device is running, the casting liquid enters the mixing shell 11, and the amount of casting liquid inside the mixing shell 11 is unknown. A meter 72 is installed on the top of the mixing shell 11, and a connecting rod 71 is installed between the meter 72 and the mixing shell 11, which can clearly know the proportion of the casting liquid inside the mixing shell 11 and ensure accurate volume.
[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A hybrid shell casting system, comprising a hybrid shell (11); characterized in that: A placement rack (12) is fixedly connected to the bottom side wall of the mixing shell (11); the placement rack (12) is symmetrically arranged on the bottom side wall of the mixing shell (11); a riser (13) is provided on the top of the placement rack (12); a runner (14) is installed at the bottom of the placement rack (12); the bottom of the riser (13) is connected to the runner (14); an inner runner (15) is installed at the bottom of the riser (13) on the other side; the riser ( The bottom of the mixing shell (13) is connected to the ingrown channel (15); the end of the ingrown channel (15) is connected to the end of the runner (14); the intersection of the runner (14) and the runner (14) is connected to a sprue (16); the sprue (16) is located at one side of the mixing shell (11); the top of the mixing shell (11) is fixedly connected to an open tube (17); the open tube (17) is symmetrically arranged on the top of the mixing shell (11).
2. A hybrid shell casting system according to claim 1, characterized in that: A support rod (21) is welded to the bottom of the mixing shell (11); a plurality of the support rods (21) are arranged around the bottom of the mixing shell (11); a placement plate (22) is fixed to the bottom of the support rod (21); a shock-absorbing gasket (23) is installed on one side of the bottom of the placement plate (22); and the shock-absorbing gasket (23) is arranged around the bottom of the placement plate (22).
3. A hybrid shell casting system according to claim 2, characterized in that: A filter plate (31) is provided on the top of the placement plate (22); the filter plate (31) is provided below the runner (14) and the ingrowing (15); a pump body (32) is installed on one side of the top of the filter plate (31); the pump body (32) is provided on one side of the runner (14); a connecting pipe (33) is connected to the inlet and outlet of the pump body (32); the connecting pipe (33) is connected to the filter plate (31); and the connecting pipe (33) at the other end is connected to the intersection of the runner (14) and the ingrowing (15).
4. A hybrid shell casting system according to claim 3, characterized in that: A support rod (41) is fixedly connected to one side of the top of the placement plate (22); a plurality of the support rods (41) are arranged around the top of the placement plate (22); a pick-up handle (42) is welded to the top of the support rod (41); the pick-up handle (42) is symmetrically arranged on the top of the support rod (41); and an anti-slip sleeve (43) is installed on the side wall of the pick-up handle (42).
5. A hybrid shell casting system according to claim 3, characterized in that: A filter screen (51) is installed on the side wall of the filter plate (31); a plurality of the filter screens (51) are arranged on the side wall of the filter plate (31), and the filter screens (51) are arranged at the inlet position of the filter plate (31); fine holes (52) are opened on the side wall of the filter screen (51); the fine holes (52) are arranged on the side wall of the filter screen (51) in a linear array.
6. A hybrid shell casting system according to claim 1, characterized in that: A filter (61) is provided in the middle of the sprue (16); a filter cartridge (62) is installed inside the filter (61).
7. A hybrid shell casting system according to claim 2, characterized in that: A connecting rod (71) is installed on one side of the top of the mixing shell (11); a meter (72) is provided at the end of the connecting rod (71).