Aluminum by-product recovery processing device

Abstract

The utility model relates to the field of aluminum alloy part manufacturing, and discloses an aluminum by-product recycling device which comprises a material collecting barrel used for collecting recycled aluminum liquid, a heater used for heating and heat preservation of the recycled aluminum liquid is arranged corresponding to the material collecting barrel, the heater is hung above the material collecting barrel through a frame body, the frame body comprises a cantilever connected with the heater, and the cantilever is connected with the heater. The tail end of the cantilever is connected to the supporting stand column, and the cantilever is connected with the supporting column in a lifting mode through a lifting sliding base. According to the utility model, the material collecting barrel is used for collecting the recycled aluminum liquid, and the heater is used for heating and preserving heat of the recycled aluminum liquid, so that the aluminum liquid is prevented from being cooled and solidified, the high-strength impact of solid aluminum ingots on the material tower in a traditional recycling mode is avoided, the material tower is effectively protected, and the maintenance period and the service life of the material tower are prolonged; meanwhile, the step of reheating and melting aluminum ingots in a traditional recovery mode is omitted for the molten aluminum in the high-temperature state, heat energy consumption is reduced, smelting efficiency is improved, burning loss of aluminum materials is reduced, and the utilization rate of the aluminum materials is improved.

Description

Technical Field

[0001] The utility model relates to the field of production and manufacturing of aluminum alloy automobile parts, in particular to an aluminum by-product recovery and processing device. Background Art

[0002] Aluminum slag and other aluminum byproducts produced during the casting process of aluminum alloy automotive parts are typically recovered from these byproducts using a slag roaster. Currently, the molten aluminum produced by the slag roaster after extruding the aluminum byproducts is temporarily stored in an iron receiving basin. Once the molten aluminum cools and forms ingots, the ingots are then recycled into a smelting furnace. This recycling method places a significant impact on the smelting furnace's feed tower, potentially damaging it and shortening its service life. Furthermore, the smelting furnace must reheat the ingots, consuming significant heat and causing significant aluminum burnout, increasing production costs.

[0003] Based on this, developing an aluminum by-product recovery and processing device for application in actual production is an urgent problem to be solved. Utility Model Content

[0004] The purpose of this utility model is to provide an aluminum by-product recovery and processing device to solve the problems of easy damage to the smelting furnace material tower in the existing aluminum by-product recovery process, as well as the problems of high heat source consumption and high aluminum material burnout.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A device for recovering and processing aluminum byproducts comprises a collection barrel for collecting and recovering aluminum liquid. A heater is provided corresponding to the collection barrel for heating and keeping the recovered aluminum liquid warm.

[0007] Preferably, the heater comprises a heating carbon rod for heating and keeping the aluminum liquid warm, and a temperature sensor is also provided on the heater for monitoring the heating temperature.

[0008] Preferably, the heater is hung above the aggregate barrel through a frame, and the frame includes a cantilever connected to the heater, and the tail end of the cantilever is connected to a supporting column.

[0009] Preferably, the front end of the cantilever is fixedly connected to a square frame, and the square frame is connected to a plurality of hanging chains for hanging the heater.

[0010] Preferably, the cantilever is vertically slidably connected to the support column through a lifting slide, a power motor is provided at the top of the support column, the output end of the power motor is fixedly connected to a driving gear, a driving chain is meshed with the driving gear, and the driving chain is fixedly connected to the lifting slide.

[0011] Preferably, the collecting barrel is provided with a discharge nozzle to facilitate the pouring of the molten aluminum.

[0012] Preferably, the outer wall of the aggregate barrel is provided with a heat-insulating structure, and the heat-insulating structure is a high-temperature resistant heat-insulating material.

[0013] The beneficial effects of the present invention are:

[0014] This utility model uses a collection bucket to collect and recycle the molten aluminum produced by the ash roaster. A heater is used to heat and insulate the recovered molten aluminum, preventing the aluminum from cooling and solidifying. When the molten aluminum is recycled to the smelting furnace, it can pass through the material tower in liquid form and enter the furnace. This avoids the high-intensity impact of solid aluminum ingots on the material tower in traditional recycling methods, effectively protecting the material tower and extending its maintenance cycle and service life. Furthermore, the high-temperature molten aluminum eliminates the need for the aluminum ingots to be reheated and melted in traditional recycling methods, reducing heat energy consumption, improving smelting efficiency, reducing aluminum burnout, and increasing aluminum material utilization. The cantilever is liftably connected to the support column, allowing the heater to be adjusted in height, facilitating the collection bucket's repositioning and improving operational efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the planar structure of the utility model in use.

[0018] In the figure: 10--aggregate barrel; 11--discharging nozzle; 20--heater; 21--heating carbon rod; 22--temperature sensor; 30--frame; 31--cantilever; 32--support column; 33--square frame; 34--lifting chain; 35--lifting slide; 36--power motor; 37--drive chain. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] like Figure 1-2The figure shows an aluminum byproduct recovery and processing device, comprising a collection barrel 10 for collecting and recovering molten aluminum. A heater 20 is provided corresponding to the collection barrel 10 for heating and maintaining the temperature of the recovered molten aluminum. During operation, the molten aluminum produced by the aluminum byproduct extrusion process in the ash roaster is poured into the collection barrel 10 through a receiving basin. A heating rod extends into the collection barrel 10 to heat and maintain the molten aluminum temperature and prevent it from cooling and solidifying. When the collection barrel 10 is nearly full, the filled collection barrel 10 is transported to the smelting furnace using a forklift, overhead crane, or other transport equipment. The molten aluminum is then poured into a material tower for recovery.

[0021] This embodiment uses a collection bucket 10 to collect and recover molten aluminum, and a heater 20 to heat and insulate the recovered aluminum, preventing it from cooling and solidifying. When the aluminum is recovered to the smelting furnace, it passes through a silo in liquid form, avoiding the high-intensity impact of solid aluminum ingots on the silo in traditional recycling methods. This effectively protects the silo, extending its maintenance cycle and service life. Furthermore, the high-temperature aluminum liquid eliminates the need to reheat and melt the aluminum ingots in traditional recycling methods, reducing heat energy consumption, improving recycling efficiency, and minimizing aluminum burnout.

[0022] The heater 20 includes a heating carbon rod 21 for heating and maintaining the aluminum liquid. During operation, the heating carbon rod 21 extends into the aggregate barrel 10 to heat and maintain the aluminum liquid. A temperature sensor 22 is also provided on the heater 20 to monitor the aluminum liquid's heating temperature and facilitate appropriate adjustments.

[0023] As a preferred embodiment, the heater 20 is hung above the aggregate barrel 10 through a frame 30. The frame 30 includes a cantilever 31 connected to the heater 20, and the tail end of the cantilever 31 is connected to a supporting column 32.

[0024] Preferably, a square frame 33 is fixedly connected to the front end of the cantilever 31 , and a plurality of hanging chains 34 for hanging the heater 20 are connected to the square frame 33 to ensure that the heater 20 is hung stably and reliably.

[0025] Preferably, if Figure 2As shown, the cantilever 31 is liftably connected to the support column 32, making the height of the heater 20 adjustable. This allows the heater 20 to quickly detach from the aggregate bucket 10 when the aggregate bucket 10 is almost full, facilitating the reverse transportation of the aggregate bucket 10. Specifically, the cantilever 31 is vertically slidably connected to the support column via a lifting slide 35. A power motor 36 is provided at the top of the support column. The output end of the power motor 36 is fixedly connected to a drive gear, which is meshed with a drive chain 37, and the drive chain 37 is fixedly connected to the lifting slide 35. During operation, the power motor 36 drives the drive gear to rotate, and the drive gear meshes with the drive chain 37, pulling the lifting slide 35 and the cantilever 31 to complete the lifting action, thereby achieving the lifting and adjustment of the heater 20.

[0026] Preferably, a discharge nozzle 11 is provided on the aggregate barrel 10. When the aggregate barrel 10 filled with molten aluminum is transferred to the smelting furnace and the molten aluminum is poured into the material tower, the molten aluminum will flow into the material tower smoothly and controllably through the discharge nozzle 11, which facilitates the convenient pouring of the molten aluminum, reduces splashing and overflow of the molten aluminum, and ensures the smooth and controllable pouring process of the molten aluminum.

[0027] Preferably, the outer wall of the aggregate barrel 10 is provided with an insulation structure to reduce heat loss of the aggregate barrel 10 and achieve the purpose of energy saving and environmental protection. The insulation structure can be made of high-temperature resistant insulation materials such as rock wool.

[0028] The above disclosure is only a specific embodiment of the present invention, but the present invention is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, any deformation made should be deemed to be protected by the present invention.

Claims

1. An aluminum by-product recovery and processing device, characterized by: It comprises a collection barrel (10) for collecting and recovering aluminum liquid, and a heater (20) for heating and keeping the recovered aluminum liquid warm is provided corresponding to the collection barrel (10); The heater (20) includes a heating carbon rod (21) for heating and keeping the aluminum liquid warm. The heater (20) is also provided with a temperature sensor (22) for monitoring the heating temperature. The heater (20) is hung above the aggregate barrel (10) via a frame (30), wherein the frame (30) comprises a cantilever (31) connected to the heater (20), and the tail end of the cantilever (31) is connected to a supporting column (32).

2. The aluminum by-product recovery and processing device according to claim 1, characterized in that: A square frame (33) is fixedly connected to the front end of the cantilever (31), and a plurality of hanging chains (34) for hanging the heater (20) are connected to the square frame (33).

3. The aluminum by-product recovery and processing device according to claim 1, characterized in that: The cantilever (31) is vertically slidably connected to the support column via a lifting slide (35); a power motor (36) is provided at the top of the support column; an output end of the power motor (36) is fixedly connected to a driving gear; a driving chain (37) is meshedly connected to the driving gear; and the driving chain (37) is fixedly connected to the lifting slide (35).

4. The aluminum by-product recovery and processing device according to claim 1, characterized in that: The aggregate barrel (10) is provided with a discharge nozzle (11) to facilitate the pouring of the molten aluminum.

5. The aluminum by-product recovery and processing device according to claim 1, characterized in that: The outer wall of the aggregate barrel (10) is provided with a heat-insulating structure, and the heat-insulating structure is made of a high-temperature resistant heat-insulating material.

Images