Novel motor winding welding equipment

Abstract

The utility model relates to the technical field of motors, and discloses a novel motor winding welding device which comprises a shell, an air pump is installed on the periphery of the shell, a filtering assembly is arranged in the shell and used for filtering impurities in airflow, a welding gun is installed in the shell, a supporting frame is fixedly connected in the shell, and the supporting frame is fixedly connected with a motor winding. A mounting shaft is mounted at the top of the supporting frame, a mounting mechanism is arranged in the mounting shaft, the mounting mechanism comprises a clamping assembly and a rotating assembly, the clamping assembly is used for fixing a motor winding, and the rotating assembly can drive the motor winding to rotate; the clamping assembly comprises an electric push rod. According to the welding device, the motor winding can be installed in the shell in the welding process through the installation assembly, the situation that the motor winding is manually held by hand for welding is avoided, and the air pump is installed to collect smoke generated in the welding process so that the smoke can be prevented from being gathered in the shell to affect welding.

Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to a novel motor winding welding device. Background Art

[0002] The motor winding is an important component of the motor. It is mainly made of copper wire and other materials with good conductive properties. It is used to generate magnetic field and induced electromotive force during motor operation. The magnetic field lays the foundation for the realization of the motor function, and the induced electromotive force provides feedback signal.

[0003] Motor winding manufacturing is a complex and critical process, encompassing multiple steps including winding design, winding assembly, and quality inspection. Motor winding welding is a crucial step in the manufacturing process. Welding is a highly efficient connection method that quickly connects motor winding wires, improving manufacturing efficiency. Compared to traditional methods like bolting and crimping, welding reduces the number of connecting components and lowers motor manufacturing costs.

[0004] Existing welding equipment requires holding the motor winding for welding. The high temperature generated during the welding process will have certain harm to the health of the operator. Therefore, a new type of motor winding welding equipment is proposed to solve the above problem. Summary of the Invention

[0005] In order to make up for the above shortcomings, the utility model provides a novel motor winding welding device, which aims to improve the problem of high temperature causing harm to operators during welding in the prior art.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A novel motor winding welding device comprises a shell, an air pump is installed on the outer periphery of the shell, a filter assembly is provided inside the shell, the filter assembly is used to filter impurities in the airflow, a welding gun is installed inside the shell, a support frame is fixedly connected to the inside of the shell, a mounting shaft is installed on the top of the support frame, a mounting mechanism is provided inside the mounting shaft, the mounting mechanism comprises a clamping assembly and a rotating assembly, the clamping assembly is used to fix the motor winding, and the rotating assembly can drive the motor winding to rotate; the clamping assembly comprises an electric push rod, the electric push rod is installed inside the mounting shaft, the telescopic end of the electric push rod is rotatably connected to the rotating shaft, the outer periphery of the rotating shaft is rotatably connected to a plurality of evenly distributed rotating rods, one side of the rotating rod is rotatably connected to a splint, a mounting plate is installed on the right end of the mounting shaft, and the splint is slidably connected to the inside of the mounting plate;

[0008] As a further description of the above technical solution:

[0009] The filter assembly includes a filter plate, the filter plate is slidably connected to the inside of the shell, a latch is slidably connected to the inner side of the middle part of the shell, the left end of the latch is slidably connected to the inside of the filter plate, a push plate is installed on the periphery of the latch, a spring is sleeved on the periphery of the latch, one end of the spring is fixedly connected to the right side of the push plate, and the other end of the spring is fixedly connected to the inside of the shell;

[0010] As a further description of the above technical solution:

[0011] The rotating assembly includes a motor, which is mounted on the outer periphery of the mounting shaft. A gear is fixedly connected to the driving end of the motor. A plurality of evenly distributed teeth are fixedly connected to the outer periphery of the mounting plate, and the gear is meshed with the teeth.

[0012] As a further description of the above technical solution:

[0013] A connecting ring is fixedly connected to the left side of the mounting plate, and the connecting ring is rotatably connected to the inside of the mounting shaft;

[0014] As a further description of the above technical solution:

[0015] A guide plate is fixedly connected to the left side of the clamping plate, and the guide plate is slidably connected to the inside of the mounting plate;

[0016] As a further description of the above technical solution:

[0017] The rear side of the filter plate is fixedly connected to a limit plate, and the limit plate is slidably connected to the inside of the housing;

[0018] As a further description of the above technical solution:

[0019] A pull ring is installed inside the right end of the latch;

[0020] As a further description of the above technical solution:

[0021] A rubber pad is fixedly connected to one side of the clamping plate.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present invention, the motor winding can be installed inside the housing during the welding process by providing a mounting assembly, thereby avoiding manual holding of the motor winding for welding, thereby reducing the impact of welding on manual labor and protecting manual labor.

[0024] 2. In the present invention, an air pump is installed inside the shell to collect the fume generated during welding, preventing the fume from accumulating inside the shell and affecting welding. The fume can be discharged from the shell after passing through the filter assembly to remove internal impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a new type of motor winding welding equipment proposed in the utility model;

[0026] Figure 2 This is a structural schematic diagram of the housing of a novel motor winding welding device proposed in the present utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the gears of a new type of motor winding welding equipment proposed in the utility model;

[0028] Figure 4 This is a structural schematic diagram of a mounting plate for a novel motor winding welding device proposed in the present invention;

[0029] Figure 5 This is a structural diagram of a filter plate of a new motor winding welding device proposed in the utility model;

[0030] Figure 6 for Figure 5 A in the enlarged view.

[0031] Legend:

[0032] 1. Housing; 2. Filter assembly; 201. Limit plate; 202. Filter plate; 203. Push plate; 204. Spring; 205. Pull ring; 206. Latch; 3. Connecting ring; 4. Air pump; 5. Welding gun; 6. Mounting shaft; 7. Support frame; 8. Mounting plate; 9. Mounting mechanism; 901. Clamping assembly; 9011. Electric push rod; 9012. Rotating shaft; 9013. Clamping plate; 9014. Guide plate; 9015. Rotating rod; 902. Rotating assembly; 9021. Gear; 9022. Motor; 9023. Teeth. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figures 1-4, the utility model provides an embodiment: a new type of motor winding welding equipment, including a shell 1, the shell 1 as the main structure of the device is used to provide space for motor winding welding, an air pump 4 is installed on the outer periphery of the shell 1, the input end of the air pump 4 is arranged inside the shell 1 and the output end is arranged outside the shell 1, the air pump 4 can drive the air flow inside the shell 1 to clean the smoke generated during welding, a welding gun 5 is installed inside the shell 1, the welding gun 5 is used to weld the motor winding, a support frame 7 is fixedly connected to the inside of the shell 1, the support frame 7 plays the role of supporting the mounting shaft 6 and the mounting plate 8, a mounting shaft 6 is installed on the top of the support frame 7, the mounting shaft 6 is used to install an electric push rod 9011, and a mounting mechanism 9 is arranged inside the mounting shaft 6, the mounting mechanism 9 includes a clamping assembly 901, the clamping assembly 901 is used to fix the motor winding, the clamping assembly 901 includes an electric push rod 9011, the electric push rod 9011 is installed inside the mounting shaft 6, the telescopic end of the electric push rod 9011 can be telescopic to drive the rotating shaft 9 012 moves, the telescopic end of the electric push rod 9011 is connected to the rotating shaft 9012, and the rotating shaft 9012 can drive the rotating rod 9015 to rotate during the movement. The outer periphery of the rotating shaft 9012 is connected to multiple evenly distributed rotating rods 9015, and the rotating rod 9015 can drive the clamping plate 9013 to move during the rotation. One side of the rotating rod 9015 is connected to the clamping plate 9013, and the movement of multiple clamping plates 9013 can expand and clamp the motor winding. The right end of the mounting shaft 6 is installed with a mounting plate 8, and the clamping plate Plate 9013 is slidably connected to the inside of the mounting plate 8, and the mounting plate 8 serves to install and support the splint 9013. A rubber pad is fixedly connected to one side of the splint 9013. The rubber pad is installed on the side of the splint 9013 that contacts the motor winding to increase the friction between the splint 9013 and the motor winding. A guide plate 9014 is fixedly connected to the left side of the splint 9013, and the guide plate 9014 is slidably connected to the inside of the mounting plate 8. The guide plate 9014 slides inside the mounting plate 8 to limit the movement of the splint 9013.

[0035] Reference Figure 1 、 Figure 2 、 Figure 5 and Figure 6, a filter assembly 2 is provided inside the housing 1, and the filter assembly 2 is used to filter impurities in the airflow. The filter assembly 2 includes a filter plate 202, which is slidably connected to the inside of the housing 1. The filter plate 202 can filter impurities in the airflow. The rear side of the filter plate 202 is fixedly connected to a limit plate 201, and the limit plate 201 is slidably connected to the inside of the housing 1. The limit plate 201 slides inside the housing 1 to limit the movement of the filter plate 202. A latch 206 is slidably connected to the inner side of the middle of the housing 1. The left end of the latch 206 is slidably connected to the inside of the filter plate 202. The left end of the latch 206 is slidably connected to the inside of the filter plate 202. Inserting the filter plate 202 can fix the filter plate 202 inside the shell 1, and a push plate 203 is installed on the periphery of the latch 206. The push plate 203 slides inside the shell 1 to drive the latch 206 to move. A spring 204 is sleeved on the periphery of the latch 206, and one end of the spring 204 is fixedly connected to the right side of the push plate 203, and the other end of the spring 204 is fixedly connected to the inside of the shell 1. The spring 204 can push the latch 206 to move through the push plate 203, and a pull ring 205 is installed inside the right end of the latch 206. Pulling the pull ring 205 can pull the left end of the latch 206 out from the inside of the filter plate 202.

[0036] Reference Figure 3 、 Figure 4 The mounting mechanism 9 includes a rotating component 902, which can drive the motor winding to rotate. The rotating component 902 includes a motor 9022. The motor 9022 is mounted on the outer periphery of the mounting shaft 6. The driving end of the motor 9022 can drive the gear 9021 to rotate. The driving end of the motor 9022 is fixedly connected to the gear 9021. A plurality of evenly distributed teeth 9023 are fixedly connected to the outer periphery of the mounting plate 8. The gear 9021 is meshed with the teeth 9023. The engagement of the gear 9021 with the teeth 9023 allows the mounting plate 8 to rotate through the plurality of teeth 9023 during the rotation of the gear 9021. A connecting ring 3 is fixedly connected to the left side of the mounting plate 8. The connecting ring 3 is rotatably connected to the inside of the mounting shaft 6. The connecting ring 3 connects the mounting plate 8 and the mounting shaft 6 to each other and can support the rotation of the mounting plate 8.

[0037] Working Principle: When using this device, the motor winding is placed outside the plurality of clamping plates 9013, and then the electric push rod 9011 is activated. The driving end of the electric push rod 9011 contracts and rotates the plurality of rotating rods 9015. During the rotation of the plurality of rotating rods 9015, the plurality of clamping plates 9013 are respectively driven to expand and move inwardly of the motor winding, thereby clamping and securing the motor winding assembly. Afterwards, the welding gun 5 is activated to weld the motor winding. The motor 9022 is activated, causing the driving end of the motor 9022 to rotate the gear 9021. During the rotation of the gear 9021, the plurality of teeth 9023 drive the mounting plate 8 to rotate, thereby driving the motor winding to rotate and fully weld the motor winding.

[0038] Starting the air pump 4 during the welding process can allow the air pump 4 to discharge the smoke generated during welding inside the shell 1. The filter plate 202 can filter impurities in the smoke. The impurities adhere to the surface of the filter plate 202. When the filter plate 202 needs to be cleaned, the left end of the pin 206 can be pulled out from the inside of the filter plate 202 through the pull ring 205. After that, the filter plate 202 can be taken out from the inside of the shell 1 for cleaning.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A novel motor winding welding device, comprising a housing (1), characterized in that: An air pump (4) is installed on the outer periphery of the housing (1), a filter assembly (2) is provided inside the housing (1), and the filter assembly (2) is used to filter impurities in the airflow, a welding gun (5) is installed inside the housing (1), a support frame (7) is fixedly connected inside the housing (1), a mounting shaft (6) is installed on the top of the support frame (7), and a mounting mechanism (9) is provided inside the mounting shaft (6); The mounting mechanism (9) comprises a clamping assembly (901) and a rotating assembly (902), wherein the clamping assembly (901) is used to fix the motor winding, and the rotating assembly (902) can drive the motor winding to rotate. The clamping assembly (901) comprises an electric push rod (9011), wherein the electric push rod (9011) is mounted inside the mounting shaft (6), wherein the telescopic end of the electric push rod (9011) is rotatably connected to a rotating shaft (9012), wherein the outer periphery of the rotating shaft (9012) is rotatably connected to a plurality of evenly distributed rotating rods (9015), wherein one side of the rotating rod (9015) is rotatably connected to a clamping plate (9013), wherein a mounting plate (8) is mounted on the right end of the mounting shaft (6), and wherein the clamping plate (9013) is slidably connected to the inside of the mounting plate (8).

2. A novel motor winding welding device according to claim 1, characterized in that: The filter assembly (2) comprises a filter plate (202), the filter plate (202) being slidably connected to the interior of the housing (1), a latch (206) being slidably connected to the inner side of the middle portion of the housing (1), the left end of the latch (206) being slidably connected to the interior of the filter plate (202), a push plate (203) being mounted on the periphery of the latch (206), a spring (204) being sleeved on the periphery of the latch (206), one end of the spring (204) being fixedly connected to the right side of the push plate (203), and the other end of the spring (204) being fixedly connected to the interior of the housing (1).

3. The novel motor winding welding equipment according to claim 1 is characterized in that: The rotating assembly (902) includes a motor (9022), the motor (9022) being mounted on the periphery of the mounting shaft (6), a gear (9021) being fixedly connected to the driving end of the motor (9022), a plurality of evenly distributed teeth (9023) being fixedly connected to the periphery of the mounting plate (8), and the gear (9021) being meshed with the teeth (9023).

4. The novel motor winding welding equipment according to claim 1 is characterized in that: A connecting ring (3) is fixedly connected to the left side of the mounting plate (8), and the connecting ring (3) is rotatably connected to the inside of the mounting shaft (6).

5. The novel motor winding welding equipment according to claim 1 is characterized in that: A guide plate (9014) is fixedly connected to the left side of the clamping plate (9013), and the guide plate (9014) is slidably connected to the inside of the mounting plate (8).

6. The novel motor winding welding equipment according to claim 2 is characterized in that: The rear side of the filter plate (202) is fixedly connected to a limiting plate (201), and the limiting plate (201) is slidably connected to the interior of the housing (1).

7. The novel motor winding welding equipment according to claim 2 is characterized in that: A pull ring (205) is installed inside the right end of the latch (206).

8. The novel motor winding welding equipment according to claim 1 is characterized in that: A rubber pad is fixedly connected to one side of the splint (9013).

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