Novel mechanism for assembling motor flexible flat cable through visual guidance

Abstract

The utility model relates to the technical field of automation equipment, and discloses a novel mechanism for assembling a motor flexible flat cable through visual guidance, which comprises a mounting bottom plate, a swing part arranged at the top of the mounting bottom plate, a driving box arranged at one side of the swing part, an industrial camera fixedly mounted at the top of the driving box, and a fixing frame arranged at one side of the mounting bottom plate, a positioning clamp is arranged on one side of the mounting bottom plate, and a stabilizing frame is arranged on one side of the positioning clamp. According to the novel mechanism for assembling the flexible flat cable of the motor through visual guidance, through the arrangement of the industrial camera, the device can capture and analyze accurate position information of an assembled part in real time, any tiny position deviation can be found and corrected in time, the accuracy and consistency of the assembling process are ensured, and in the product assembling process, the production efficiency is improved. The system can be operated according to preset standards and processes, differences and errors caused by human factors are reduced, and dependence on manual labor is reduced in the assembling process.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a novel mechanism for assembling motor flexible wiring with visual guidance. Background Art

[0002] Vision-guided technology uses high-precision cameras and image processing algorithms to capture and identify the precise position and posture of assembly parts in real time. This technology ensures extremely high precision in every step of the assembly process, avoiding the errors and deviations that may occur in traditional manual assembly methods.

[0003] Chinese patent announcement No. CN215645392U discloses a vision-guided cable assembly and pressure-holding jig, including a base, a visual inspection module, a product feeding and pressure-holding mechanism, a cam opening and closing mechanism for fixing and assembling products, and an adjustment drive mechanism. The product feeding and pressure-holding mechanism and the cam opening and closing mechanism are arranged on the base, and the adjustment drive mechanism drives the cam opening and closing mechanism to move back and forth and left and right on the base. The visual inspection module is arranged on the top of the base, and the visual inspection module is located above the cam opening and closing mechanism. Through the above method, the utility model provides a vision-guided cable assembly and pressure-holding jig, which adopts visual real-time capture of positioning reference, and uses the micrometer platform to make corresponding adjustments to the product to be assembled, so as to minimize the position error of the product during assembly and pressure holding, and effectively improve the yield and work efficiency of product assembly and pressure holding.

[0004] However, the utility model has the following problems when actually used:

[0005] When the utility model is actually used, the product is not prioritized for precise positioning. Some minor deviations or problems cannot be discovered and corrected in time during the assembly process, resulting in an increased error rate. Utility Model Content

[0006] (1) Technical problems solved

[0007] In order to overcome the above-mentioned defects of the prior art, the present invention provides a novel mechanism for assembling motor flexible cables with visual guidance, which solves the following problems in the prior art:

[0008] When the utility model is actually used, the product is not prioritized for precise positioning. Some minor deviations or problems cannot be discovered and corrected in time during the assembly process, resulting in an increased error rate.

[0009] (2) Technical solution

[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: a new visually guided mechanism for assembling motor flexible cables, comprising a mounting base, a swinging piece is provided on the top of the mounting base, a drive box is provided on one side of the swinging piece, an industrial camera is fixedly installed on the top of the drive box, a fixing frame is provided on one side of the mounting base, a positioning fixture is provided on one side of the mounting base, and a stabilizing frame is provided on one side of the positioning fixture.

[0011] According to an embodiment of the present invention, a fixing seat is threadedly connected to the top of the mounting base, and a rotating machine is fixedly connected to the top of the fixing seat.

[0012] According to an embodiment of the present invention, a mechanical arm is clamped on the top of the swinging member, an adapter is threadedly connected to one end of the mechanical arm, and the bottom end of the swinging member is clamped on one end of the rotating machine.

[0013] According to one embodiment of the present invention, an adjusting rod is rotatably connected to the inner wall of the drive box, one end of the adjusting rod is threadedly connected to an assembly clamp, and the bottom end of the drive box is clamped to one end of the adapter.

[0014] According to one embodiment of the present invention, an industrial lens is fixedly connected to one end of the industrial camera, and a strip light source is fixedly installed on one side of the industrial lens.

[0015] According to an embodiment of the present invention, a push piece is clamped on the inner wall of the fixing frame, a positioner is fixedly connected to the inner wall of the fixing frame, and one end of the push piece is inserted through the inner wall of the positioner.

[0016] According to an embodiment of the present invention, a positioning carrier is fixedly installed on the top of the positioning fixture, and a moving platform is slidably connected to the bottom of the positioning fixture.

[0017] According to one embodiment of the present invention, a buckle cylinder is fixedly installed on the top of the stabilizing frame, a corrector is fixedly installed on the top of the buckle cylinder, and the inner wall of the corrector is inserted through the bottom of the positioning carrier.

[0018] (3) Beneficial effects

[0019] The utility model provides a novel mechanism for visually guiding the assembly of motor flexible cables, which has the following beneficial effects:

[0020] This new vision-guided assembly mechanism for motor flexible wiring, through the setting of industrial cameras, enables the device to capture and analyze the precise position information of assembly parts in real time, compare it with the preset assembly model, and promptly detect and correct any slight position deviations, ensuring the accuracy and consistency of the assembly process, greatly improving the overall quality of the product. During the product assembly process, the system can proceed according to preset standards and processes, reducing differences and errors caused by human factors, reducing dependence on manual labor during the assembly process, and reducing labor costs. At the same time, by reducing direct human participation in high-risk or repetitive assembly tasks, the collaborative robot improves the quality of the working environment, and operators can focus more on higher-level work such as design, monitoring and problem solving, thereby improving overall work satisfaction and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the installation base plate structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the swing member of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the industrial camera of this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the fixing frame of the utility model;

[0026] Figure 6 This is a schematic diagram of the positioning fixture structure of the utility model.

[0027] In the figure: 1. Mounting base; 2. Swinging member; 3. Drive box; 4. Industrial camera; 5. Fixing frame; 6. Positioning fixture; 7. Stabilizing frame; 8. Fixing seat; 9. Turning machine; 10. Robotic arm; 11. Adapter; 12. Adjusting rod; 13. Assembly claw; 14. Industrial lens; 15. Strip light source; 16. Pushing piece; 17. Positioner; 18. Positioning carrier; 19. Moving table; 20. Buckle cylinder; 21. Corrector. DETAILED DESCRIPTION

[0028] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0029] Example 1:

[0030] See also Figures 1 to 4 The utility model provides a technical solution: a novel vision-guided assembly mechanism for motor flexible cable, in order to facilitate the correction of product position, a mounting base 1, a swinging member 2, a drive box 3 and an industrial camera 4 are provided;

[0031] It includes a mounting base 1, a swinging member 2 is provided on the top of the mounting base 1, a driving box 3 is provided on one side of the swinging member 2, an industrial camera 4 is fixedly installed on the top of the driving box 3, a fixing seat 8 is threadedly connected to the top of the mounting base 1, a rotating machine 9 is fixedly connected to the top of the fixing seat 8, a mechanical arm 10 is clamped on the top of the swinging member 2, an adapter 11 is threadedly connected to one end of the mechanical arm 10, the bottom end of the swinging member 2 is clamped with one end of the rotating machine 9, an adjusting rod 12 is rotatably connected to the inner wall of the driving box 3, one end of the adjusting rod 12 is threadedly connected to an assembly clamp 13, the bottom end of the driving box 3 is clamped with one end of the adapter 11, one end of the industrial camera 4 is fixedly connected to an industrial lens 14, and a strip light source 15 is fixedly installed on one side of the industrial lens 14. This fixing seat 8 is set to fix it with the mounting base 1 to keep the upper structure stable. The turning machine 9 is set to drive the upper structure to rotate. The mechanical arm 10 is set to enable it to swing up and down for easy position adjustment. The adapter 11 is set to enable the drive box 3 to swing left and right. The adjustment rod 12 is set to rotate for taking pictures and correct the product. The assembly claw 13 is set to grasp the product for adjusting its position. A servo motor is installed inside the drive box 3 and is started by an external power supply. The industrial lens 14 is set to capture product position information. The strip light source 15 is set to fill light for the product so that the industrial lens 14 can capture the product position information clearly.

[0032] Example 2:

[0033] See also Figure 5 , in order to enable the device to be accurately positioned, a fixing frame 5 is provided;

[0034] A fixing frame 5 is provided on one side of the mounting base 1, and a push piece 16 is clamped on the inner wall of the fixing frame 5. A locator 17 is fixedly connected to the inner wall of the fixing frame 5. One end of the push piece 16 is inserted through the inner wall of the locator 17. Therefore, the setting of the push piece 16 is to correct the position of the product when pushing. The push piece 16 is driven to move by the cylinder, and the setting of the locator 17 is to fix the pushing direction of the push piece 16 to prevent the push piece 16 from deflecting.

[0035] Example 3:

[0036] See also Figure 1 and Figure 6 In order to facilitate the assembly of the product, a positioning fixture 6 and a stabilizing frame 7 are provided;

[0037] A positioning fixture 6 is provided on one side of the mounting base 1, and a stabilizing frame 7 is provided on one side of the positioning fixture 6. A positioning carrier 18 is fixedly installed on the top of the positioning fixture 6, and a movable platform 19 is slidably connected to the bottom of the positioning fixture 6. A buckle cylinder 20 is fixedly installed on the top of the stabilizing frame 7, and a corrector 21 is fixedly installed on the top of the buckle cylinder 20. The inner wall of the corrector 21 is inserted through the bottom of the positioning carrier 18. Therefore, the positioning carrier 18 is provided for pressing down the product for assembly, and the movable platform 19 is provided for facilitating the left and right sliding of the positioning fixture 6. The buckle cylinder 20 and the corrector 21 are provided for preliminarily fixing and correcting the position of the flexible cable to ensure the smooth progress of the assembly process.

[0038] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0039] In the present invention, the working steps of the device are as follows:

[0040] First, fix the mounting base 1 in the working area to ensure that all components are firmly installed. The assembly clamp 13 first places the product on the push piece 16. The push piece 16 is moved by the cylinder. After the product is precisely positioned, rotate the adjustment rod 12 and use the industrial camera 4, industrial lens 14 and strip light source 15 to take pictures of the product position for correction. After the positioning fixture 6 is moved to the assembly position through the moving platform, the assembly clamp 13 will move to the assembly position to assemble the product.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel vision-guided assembly mechanism for motor flexible cable, comprising a mounting base (1), characterized in that: A swinging member (2) is provided on the top of the mounting base plate (1), a driving box (3) is provided on one side of the swinging member (2), an industrial camera (4) is fixedly installed on the top of the driving box (3), a fixing frame (5) is provided on one side of the mounting base plate (1), a positioning fixture (6) is provided on one side of the mounting base plate (1), and a stabilizing frame (7) is provided on one side of the positioning fixture (6).

2. The novel vision-guided assembly mechanism for motor flexible cables according to claim 1, characterized in that: The top of the mounting base plate (1) is threadedly connected to a fixing seat (8), and the top of the fixing seat (8) is fixedly connected to a rotating machine (9).

3. The novel vision-guided assembly mechanism for motor flexible cables according to claim 2, characterized in that: The top of the swing member (2) is clamped with a mechanical arm (10), one end of the mechanical arm (10) is threadedly connected to an adapter (11), and the bottom end of the swing member (2) is clamped with one end of a rotating machine (9).

4. The novel vision-guided assembly mechanism for motor flexible cables according to claim 3, characterized in that: The inner wall of the drive box (3) is rotatably connected to an adjusting rod (12), one end of the adjusting rod (12) is threadedly connected to an assembly clamp (13), and the bottom end of the drive box (3) is clamped to one end of the adapter (11).

5. The novel vision-guided assembly mechanism for motor flexible cables according to claim 1, characterized in that: One end of the industrial camera (4) is fixedly connected to an industrial lens (14), and one side of the industrial lens (14) is fixedly mounted with a strip light source (15).

6. The novel vision-guided assembly mechanism for motor flexible cables according to claim 1, characterized in that: The inner wall of the fixing frame (5) is clamped with a push piece (16), the inner wall of the fixing frame (5) is fixedly connected with a positioner (17), and one end of the push piece (16) is inserted through the inner wall of the positioner (17).

7. The novel vision-guided assembly mechanism for motor flexible cables according to claim 1, characterized in that: A positioning carrier (18) is fixedly mounted on the top of the positioning fixture (6), and a moving platform (19) is slidably connected to the bottom of the positioning fixture (6).

8. The novel vision-guided assembly mechanism for motor flexible cables according to claim 7, characterized in that: A buckle cylinder (20) is fixedly installed on the top of the stabilizing frame (7), and a corrector (21) is fixedly installed on the top of the buckle cylinder (20). The inner wall of the corrector (21) is inserted through the bottom of the positioning carrier (18).

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