Transplanter for installing heavy inclined flange

Abstract

The utility model relates to a transplanter for installing a heavy inclined flange, which comprises a base, a horizontal sliding component, an inclined sliding component, an inclined driving mechanism and a horizontal driving mechanism, the horizontal driving mechanism drives the horizontal sliding assembly to move left and right on the linear guide rail. The inclined sliding assembly is installed on the horizontal sliding assembly and connected with the inclined driving mechanism, and the inclined driving mechanism drives the inclined sliding assembly to obliquely move on the linear guide rail. And an inclined surface for mounting a heavy flange and a positioning and fixing structure are arranged on the driving inclined sliding assembly. According to the transplanter, the flange can be quickly assembled and disassembled, the whole assembling and disassembling process is automatic, the mode is high in working efficiency, stable and reliable, and meanwhile the transplanter can be compatible with various flanges with different diameters. Two adjustable supporting screws are arranged on the flange supporting face, and the flange supporting face can adapt to flanges with different diameters by adjusting the lengths of the screws.

Description

Technical Field

[0001] The utility model relates to a device for installing a flange, in particular to a device for installing a heavy-duty inclined flange. Background Art

[0002] At present, for some light flanges, manual installation is generally adopted. For some heavy flanges that are easy to be lifted by crane, they are lifted by crane and installed with manual assistance. However, for those heavy flanges that are hidden under the equipment and not easy to be lifted by crane, there is no suitable special installation equipment available on the market. Therefore, for flanges with large mass, limited lifting space, frequent disassembly, and cannot be lifted by conventional cranes, Figure 1 A special transplanter is needed to move the flange that is inconvenient to install from the waiting position to the installation position. The equipment has a positioning function, and workers only need to install the bolts, which is convenient, fast and reliable. Summary of the Invention

[0003] When installing flanges at the oblique lower part of a large cylinder, the flanges are heavy and cannot be lifted by cranes. They cannot be moved manually and are difficult to install. The flanges also need to be disassembled frequently, posing a very high safety risk. There is also a special sealing ring between the flange and the cylinder, which can only be installed along the axis. In this special use environment, the utility model proposes a transplanter for installing heavy-duty inclined flanges. The transplanter needs to have both horizontal and tilting functions. The horizontal movement can move the flange from the waiting position to the bottom of the cylinder. When the flange is at the waiting position, there are no obstacles under the cylinder, and workers can drill into the cylinder through the flange hole to carry out their work, ensuring that the workers' passage is unobstructed. The tilting movement can move the flange from the oblique lower part along the flange axis to directly below the flange, ensuring the normal installation of the flange and the sealing ring. Both horizontal and tilting movements are guided by linear guides and driven by servo motors and ball screws. This method has accurate positioning, simple structure, high reliability and convenient operation.

[0004] To achieve the above-mentioned purpose, the technical solution of the utility model is: a transplanter for installing heavy-duty inclined flanges, comprising a base, a horizontal sliding assembly, an inclined sliding assembly, an inclined driving mechanism and a horizontal driving mechanism. The horizontal sliding assembly is installed on the weighing beams on both sides of the base and is connected to the horizontal driving mechanism. The horizontal driving mechanism drives the horizontal sliding assembly to move left and right on the linear guide rail; the inclined sliding assembly is installed on the horizontal sliding assembly and is connected to the inclined driving mechanism. The inclined driving mechanism drives the inclined sliding assembly to move obliquely on the linear guide rail; the driving inclined sliding assembly is provided with an inclined surface for installing the heavy flange and a positioning and fixing structure.

[0005] Furthermore, the base is composed of a horizontal motion limit block, a linear guide rail, a civil engineering support base and a base frame, the horizontal motion limit block is installed on the base frame, the linear guide rail is installed on the base frame, and the civil engineering support base is installed below the base.

[0006] Furthermore, the horizontal sliding assembly consists of a tilting motion limit block, a horizontal sliding bracket and a linear guide rail. The tilting motion limit block is installed on the horizontal sliding bracket, and the horizontal sliding bracket is installed on the horizontal linear guide rail shoe. It can move horizontally on the horizontal linear guide rail and provide support and guidance for the tilting motion. The tilting motion linear guide rail is installed on the inclined surface of the horizontal sliding bracket.

[0007] Furthermore, the inclined sliding assembly consists of a self-aligning bolt, an inclined sliding bracket, an adjustment pad and a support block. The self-aligning bolt is installed on the inclined sliding bracket. The self-aligning bolt is used to adjust the position of the flange center. The inclined sliding bracket is installed on the inclined linear guide rail and can move on the inclined linear guide rail. The support block is installed on the sliding bracket, and the adjustment pad is installed on the support block.

[0008] Furthermore, when the annular flange needs to be installed, the support block and the adjustment pad are installed on the inclined sliding bracket, and when the flat flange needs to be installed, the support block and the adjustment pad are removed.

[0009] Furthermore, the tilt drive mechanism is composed of a servo motor, a planetary reducer, a reducer mounting seat, a diaphragm coupling, a fixed support seat, a ball screw, a screw nut mounting seat and a screw nut. The servo motor is connected to the planetary reducer, and the planetary reducer is installed on the reducer mounting seat. The diaphragm coupling connects the reducer output shaft and the roller screw output shaft together and transmits torque. The two ends of the roller screw are connected to the fixed support seat. The fixed support seat constrains the roller screw to prevent the roller screw from generating axial movement. The screw nut can move axially along the roller screw to drive the tilt sliding assembly to move.

[0010] Furthermore, the horizontal drive mechanism consists of a servo motor, a planetary reducer, a reducer mounting seat, a plum blossom coupling, a mounting support, a ball screw, a screw nut and a screw nut mounting seat. The servo motor is connected to the ball screw through the planetary reducer and the plum blossom coupling. The planetary reducer is installed on the reducer mounting seat. Both ends of the roller screw are connected to the mounting support to fix, support and constrain the ball screw to avoid axial movement during installation. The screw nut can move axially along the ball screw to drive the horizontal sliding assembly to move.

[0011] The beneficial effects of the utility model are:

[0012] This new transplanter for installing heavy-duty tilting flanges allows for quick installation and removal of flanges, automating the entire installation and removal process. This method is highly efficient, stable, and reliable, and is also compatible with flanges of varying diameters. The flange support surface features two adjustable support screws, which can be adjusted to accommodate flanges of varying diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the heavy-duty flange to be installed;

[0014] Figure 2 This is a general diagram of a transplanter for mounting a heavy-duty tilting flange according to the present invention;

[0015] Figure 3 It is a schematic diagram of the base;

[0016] Figure 4 is a schematic diagram of a horizontal sliding component;

[0017] Figure 5 is a schematic diagram of a tilt slide assembly;

[0018] Figure 6 is a schematic diagram of the tilt drive mechanism;

[0019] Figure 7 It is a schematic diagram of the horizontal drive mechanism. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] like Figure 2 As shown in the figure, the present invention is a transplanter for mounting heavy-duty tilting flanges. It primarily comprises a base 101, a horizontal sliding assembly 102, a tilting sliding assembly 103, a tilting drive mechanism 104, and a horizontal drive mechanism 105. The base 101 provides support for the device. The horizontal sliding assembly 102 is mounted on the balance beams on both sides of the base 101. The tilting sliding assembly 103 is mounted on the horizontal sliding assembly 102. The tilting drive mechanism 104 is mounted on the tilting sliding bracket 103. The horizontal drive mechanism 105 is mounted on the base 101. The tilting drive mechanism 104 drives the tilting sliding assembly 103 to move diagonally on the linear guide rails, while the horizontal drive mechanism 105 drives the horizontal sliding assembly 102 to move left and right on the linear guide rails.

[0022] like Figure 3As shown, the base 101 mainly consists of a horizontal motion limit block 201, a linear guide 202, a civil support base 203, and a base frame 204. The horizontal motion limit block 201 is mounted on the base frame 204 to limit the travel of the horizontal motion component. The linear guide 202 is mounted on the base frame 204 to provide guidance and support for the horizontal motion component. The civil support base 203 is mounted below the base 101 to provide support and fixation for the base 101 and also has a leveling function. The base 101 is welded from steel sections and provides a supporting foundation for the entire equipment.

[0023] like Figure 4 As shown, the horizontal sliding assembly 102 mainly consists of a tilt motion limit block 301, a horizontal sliding bracket 302, and a linear guide 303. The tilt motion limit block 301 is mounted on the horizontal sliding bracket 302 to limit the horizontal motion range. The horizontal sliding bracket 302 is mounted on the sliding shoe of the horizontal linear guide 303, allowing horizontal motion on the horizontal linear guide 303 while providing support and guidance for the tilt motion. The tilt motion linear guide is mounted on the inclined surface of the horizontal sliding bracket 302.

[0024] like Figure 5 As shown, the tilt slide assembly 103 mainly consists of a centering bolt 401, a tilt slide bracket 402, an adjustment pad 403, and a support block 404. The centering bolt 401 is installed on the tilt slide bracket 402. The centering bolt 401 can adjust the position of the flange center to facilitate flange positioning. The tilt slide bracket 402 is installed on the tilt linear guide and can move on the tilt linear guide. The support block 404 is installed on the slide bracket, and the adjustment pad 406 is installed on the support block. When an annular flange needs to be installed, the support block 404 and adjustment pad 403 are installed on the tilt slide bracket. When a flat flange needs to be installed, the support block 404 and adjustment pad 403 are removed.

[0025] like Figure 6 As shown, the tilt drive mechanism 104 mainly consists of a servo motor 501, a planetary reducer 502, a reducer mounting base 503, a diaphragm coupling 504, a fixed support base 505, a ball screw 506, a screw nut mounting base 507, and a screw nut 508. The servo motor 501 is connected to the planetary reducer 502, which is mounted on the reducer mounting base 503. The diaphragm coupling 504 connects the reducer output shaft and the output shaft of the roller screw 506 to transmit torque. The two ends of the roller screw 506 are connected to the fixed support base 505, which constrains the roller screw 506 to prevent axial movement. The screw nut 508 moves axially along the roller screw 506, driving the tilt slide assembly 103 to move.

[0026] like Figure 7As shown, the horizontal drive mechanism 105 mainly consists of a servo motor 601, a planetary reducer 602, a reducer mounting base 603, a plum blossom coupling 604, a mounting support 605, a ball screw 606, a screw nut 607, and a screw nut mounting base 608. The servo motor 601 is connected to the ball screw 606 via the planetary reducer 602 and the plum blossom coupling 604. The planetary reducer 602 is mounted on the reducer mounting base 603. The plum blossom coupling 604 connects the reducer output shaft and the ball screw 606 output shaft together to transmit torque. The two ends of the roller screw 606 are connected to the mounting support 605, which fixedly supports and constrains the ball screw 606 to prevent axial movement during installation. The screw nut 607 moves axially along the ball screw 606, driving the horizontal sliding assembly 102 to move.

Claims

1. A transplanter for mounting a heavy-duty tilting flange, characterized in that: It includes a base, a horizontal sliding assembly, an inclined sliding assembly, an inclined driving mechanism and a horizontal driving mechanism. The horizontal sliding assembly is installed on the weighing beams on both sides of the base and is connected to the horizontal driving mechanism. The horizontal driving mechanism drives the horizontal sliding assembly to move left and right on the linear guide rail; the inclined sliding assembly is installed on the horizontal sliding assembly and is connected to the inclined driving mechanism. The inclined driving mechanism drives the inclined sliding assembly to move obliquely on the linear guide rail; the driving inclined sliding assembly is provided with an inclined surface for installing a heavy flange and a positioning and fixing structure.

2. The transplanter for mounting a heavy-duty tilting flange according to claim 1, characterized in that: The base consists of a horizontal motion limit block, a linear guide rail, a civil engineering support base and a base frame. The horizontal motion limit block is installed on the base frame, the linear guide rail is installed on the base frame, and the civil engineering support base is installed below the base.

3. The transplanter for mounting a heavy-duty tilting flange according to claim 1, characterized in that: The horizontal sliding assembly consists of a tilting motion limit block, a horizontal sliding bracket and a linear guide rail. The tilting motion limit block is installed on the horizontal sliding bracket, and the horizontal sliding bracket is installed on the horizontal linear guide rail shoe. It can move horizontally on the horizontal linear guide rail and provide support and guidance for the tilting motion. The tilting motion linear guide rail is installed on the inclined surface of the horizontal sliding bracket.

4. The transplanter for mounting a heavy-duty tilting flange according to claim 1, characterized in that: The tilt sliding assembly consists of a self-aligning bolt, a tilt sliding bracket, an adjustment pad and a support block. The self-aligning bolt is installed on the tilt sliding bracket. The self-aligning bolt is used to adjust the position of the flange center. The tilt sliding bracket is installed on the tilt linear guide rail and can move on the tilt linear guide rail. The support block is installed on the sliding bracket, and the adjustment pad is installed on the support block.

5. The transplanter for mounting a heavy-duty tilting flange according to claim 4, characterized in that: When the annular flange needs to be installed, the support block and the adjusting pad are installed on the inclined sliding bracket. When the flat flange needs to be installed, the support block and the adjusting pad can be removed.

6. The transplanter for mounting a heavy-duty tilting flange according to claim 1, characterized in that: The tilt drive mechanism consists of a servo motor, a planetary reducer, a reducer mounting seat, a diaphragm coupling, a fixed support seat, a ball screw, a screw nut mounting seat and a screw nut. The servo motor is connected to the planetary reducer, and the planetary reducer is installed on the reducer mounting seat. The diaphragm coupling connects the reducer output shaft and the roller screw output shaft together and transmits torque. The two ends of the roller screw are connected to the fixed support seat. The fixed support seat constrains the roller screw to prevent the roller screw from generating axial movement. The screw nut can move axially along the roller screw to drive the tilt sliding assembly to move.

7. The transplanter for mounting a heavy-duty tilting flange according to claim 1, characterized in that: The horizontal drive mechanism consists of a servo motor, a planetary reducer, a reducer mounting seat, a plum blossom coupling, a mounting support, a ball screw, a screw nut and a screw nut mounting seat. The servo motor is connected to the ball screw through the planetary reducer and the plum blossom coupling. The planetary reducer is installed on the reducer mounting seat. Both ends of the roller screw are connected to the mounting support to fix and support the ball screw to prevent axial movement during installation. The screw nut can move axially along the ball screw to drive the horizontal sliding assembly to move.

Images