Chip removal device of guide rail machining milling machine

By introducing power, transmission, cleaning and lubrication systems into the chip removal device of the milling machine, the problems of blockage of the chip removal device and rust of the chain of the milling machine are solved, and smooth transmission of iron chips and long service life of the device are achieved.

CN223339003UActive Publication Date: 2025-09-16GUANXIAN GAOJI TRANSMISSION MASCH CO LTD
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Patent Information

Application Number
CN202422786185.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing milling machine chip removal device is easy to clog and the chain is easy to rust and get stuck, making it impossible to continue using.

Method used

A chip removal system for a milling machine is designed, which includes a chip removal device, a power device, a transmission device, a cleaning device and a lubrication device. The power source is provided by the power device, the transmission device transmits iron chips, the cleaning device scrapes chips, and the lubrication device lubricates the chain to prevent blockage and rust.

Benefits of technology

It realizes the smooth transmission and cleaning of iron chips, avoids blockage and chain rust, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chip removal devices, in particular to a chip removal device of a guide rail machining milling machine, which provides a scrap iron conveying place through the chip removal device, provides a power source for a transmission device through a power device, plays a conveying role through the transmission device, and plays a chip scraping role on the chip removal device through a cleaning device. The lubricating effect is achieved through the lubricating device; comprising a console; the machine further comprises a chip removal device, a power device, a transmission device and a cleaning device, the chip removal device is installed on the operation table, and the power device, the transmission device and the cleaning device are all installed on the chip removal device. The lubricating device is mounted at the side end of the chip removal device; the chip removal device provides a scrap iron conveying place, the power device provides a power source, the transmission device plays a role in conveying, the cleaning device plays a role in scraping chips, and the lubricating device plays a role in lubricating.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip removal devices, in particular to a chip removal device for a guide rail machining milling machine. Background Art

[0002] The chip conveyor on a guideway milling machine is a device used to collect, transport, and discharge the metal chips generated during the guideway milling process. This device is crucial for keeping the work area clean, preventing chip accumulation, improving machining efficiency, and protecting machine tool accuracy.

[0003] Existing milling machine chip removal devices, such as a chip removal device for a guide rail production milling machine disclosed in the utility model announcement No. CN221247076U and a chip removal device disclosed in the utility model announcement No. CN213140354U, can both discharge iron chips after milling machine processing.

[0004] During use, it was found that the existing chip removal device is prone to blockage during discharge, resulting in the chip removal device being unable to remove chips; and after running for a period of time, the chain is prone to rust and get stuck, causing the chip removal device to be unable to continue to be used. Therefore, there is an urgent need for a chip removal device for a guide rail processing milling machine. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a chip removal device for a guide rail machining milling machine, which provides a place for iron chip transmission through a chip removal device, provides a power source for a transmission device through a power device, plays a transmission role through the transmission device, plays a chip scraping role for the chip removal device through a cleaning device, and plays a lubrication role through a lubrication device.

[0006] The utility model discloses a chip removal device for a guide rail processing milling machine, comprising an operating table; a chip removal device, a power device, a transmission device and a cleaning device, wherein the chip removal device is mounted on the operating table, and the power device, the transmission device and the cleaning device are all mounted on the chip removal device; the utility model also comprises a lubricating device, which is mounted on a side end of the chip removal device; the chip removal device provides a place for conveying iron chips, the power device provides a power source, the transmission device plays a role of conveying, the cleaning device plays a role of scraping chips, and the lubricating device plays a role of lubrication; the chip removal device provides a place for conveying iron chips, the power device provides a power source for the transmission device, the transmission device plays a role of conveying, the cleaning device plays a role of scraping chips for the chip removal device, and the lubricating device plays a role of lubrication.

[0007] Preferably, the operating table includes a base plate, which is installed in the working area; the base plate plays a supporting role.

[0008] Preferably, the chip removal device includes a chip removal housing, legs, a protective cover, a fixing part and a rotating shaft. The chip removal housing is installed at the top of the base plate, the legs are installed on the chip removal housing, the legs are installed at the top of the base plate through the mounting block, the connecting part is installed on the chip removal housing through the mounting block, the fixing part is installed inside the chip removal housing, the rotating shaft is installed on the fixing part, and the interior of the chip removal housing is provided with an upper guide rail and a lower guide rail; the chip removal housing provides a place for chip removal, the legs and the mounting block play a supporting role, the protective cover plays a protective role, the fixing part and the rotating shaft cooperate to play an auxiliary rotation role, and the upper guide rail and the lower guide rail play a guiding role.

[0009] Preferably, the power device includes a motor and a sprocket 1, the motor is installed at the top of the protective cover, the output end of the motor is provided with a motor shaft, and the sprocket 1 is installed on the motor shaft; by starting the motor, the motor shaft and the sprocket 1 are driven to rotate.

[0010] Preferably, the transmission device includes a second rotating shaft, a second sprocket, a first chain, a gear and a second chain. The second rotating shaft is installed on the chip conveyor housing, the second sprocket and the gear are installed on the second rotating shaft, the first chain is installed on the second sprocket and the first sprocket through the sprocket, the second chain is installed on the second rotating shaft and the first rotating shaft through a link, a transmission plate is provided on the second chain, and a magnet is provided on the transmission plate; the second rotating shaft and the second chain are driven to rotate by the first chain, and then the second chain and the transmission plate are driven to rotate, driving the iron chips to be transported to the top of the chip conveyor housing.

[0011] Preferably, the cleaning device includes a rotating shaft three and a gear two, the rotating shaft three is installed on the protective cover, the gear two is installed on the rotating shaft three, the gear two is installed on the gear through meshing, and a film is provided on the rotating shaft three; the rotation of the gear drives the rotating shaft three and the film to rotate, thereby cleaning and discharging the iron filings.

[0012] Preferably, the lubrication device includes two groups of storage tanks and two groups of flow control valves. The output end of the flow control valve is connected to the input end of the storage tank. The two groups of storage tanks are installed at the side end of the chip conveyor housing, and the output end of the storage tank is located at the top of the chain 2; the lubricating oil is stored through the flow control valve, and the flow of the lubricating oil is controlled by the storage tank to drip the lubricating oil onto the chain 2.

[0013] Compared with the prior art, the beneficial effects of the present invention are: providing a place for iron chip transmission through the chip removal device, providing a power source for the transmission device through the power device, playing a transmission role through the transmission device, playing a chip scraping role for the chip removal device through the cleaning device, and playing a lubricating role through the lubrication device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural axonometric drawing of the utility model;

[0015] Figure 2 yes Figure 1 A schematic diagram of the structure of the operating table and chip removal device in the utility model;

[0016] Figure 3 yes Figure 1 A structural sectional view of the operating table structure in the utility model;

[0017] Figure 4 yes Figure 1 An enlarged schematic diagram of the power unit and transmission device structure in the utility model;

[0018] Figure 5 yes Figure 1 An enlarged top view of the cleaning device structure of the present invention;

[0019] Figure 6 yes Figure 4 Schematic diagram of the enlarged structure of the power unit and transmission unit.

[0020] Markings in the accompanying drawings: 01, operating table; 11, base plate; 02, chip removal device; 21, chip removal housing; 22, support leg; 23, mounting block; 24, connecting piece; 25, protective cover; 26, fixing piece; 27, rotating shaft 1; 28, upper guide rail; 29, lower guide rail; 03, power unit; 31, motor; 32, motor shaft; 33, sprocket 1; 04, transmission device; 41, rotating shaft 2; 42, sprocket 2; 43, chain 1; 44, gear; 45, chain 2; 46, conveyor plate; 05, cleaning device; 51, rotating shaft 3; 52, gear 2; 53, film; 06, lubrication device; 61, storage tank; 62, flow control valve. DETAILED DESCRIPTION

[0021] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0022] Example 1

[0023] A chip removal device for a guide rail machining milling machine, comprising an operating table 01; characterized in that it also includes a chip removal device 02, a power device 03, a transmission device 04, and a cleaning device 05, wherein the chip removal device 02 is mounted on the operating table 01, and the power device 03, the transmission device 04, and the cleaning device 05 are all mounted on the chip removal device 02; and further comprising a lubricating device 06, which is mounted on a side end of the chip removal device 02;

[0024] The chip removal device 02 provides a place for iron chips to be transported, the power device 03 provides a power source, the transmission device 04 plays a role in conveying, the cleaning device 05 plays a role in scraping, and the lubricating device 06 plays a role in lubrication;

[0025] The operating table 01 includes a base plate 11, which is installed in the working area;

[0026] The chip conveyor device 02 includes a chip conveyor housing 21, a support leg 22, a protective cover 25, a fixing member 26 and a rotating shaft 27. The chip conveyor housing 21 is mounted on the top of the base plate 11, the support leg 22 is mounted on the chip conveyor housing 21, the support leg 22 is mounted on the top of the base plate 11 through a mounting block 23, the connecting member 24 is mounted on the chip conveyor housing 21 through the mounting block 23, the fixing member 26 is mounted inside the chip conveyor housing 21, the rotating shaft 27 is mounted on the fixing member 26, and the interior of the chip conveyor housing 21 is provided with an upper guide rail 28 and a lower guide rail 29;

[0027] The power device 03 includes a motor 31 and a sprocket 33. The motor 31 is installed at the top of the protective cover 25. The output end of the motor 31 is provided with a motor shaft 32, and the sprocket 33 is installed on the motor shaft 32.

[0028] The transmission device 04 includes a second rotating shaft 41, a second sprocket 42, a first chain 43, a gear 44 and a second chain 45. The second rotating shaft 41 is mounted on the chip conveyor housing 21, the second sprocket 42 and the gear 44 are mounted on the second rotating shaft 41, the first chain 43 is mounted on the second sprocket 42 and the first sprocket 33 via the sprocket, and the second chain 45 is mounted on the second rotating shaft 41 and the first rotating shaft 27 via a link. A transmission plate 46 is provided on the second chain 45, and a magnet is provided on the transmission plate 46;

[0029] The chip removal device 02 provides a place for iron chips to be transported, the power device 03 provides the power source, and the transmission device 04 plays the role of transmission;

[0030] The iron chips milled by the milling machine are discharged to the top of the chip conveyor housing 21, and then the motor 31 is started to drive the motor shaft 32 and the sprocket 1 33 to rotate, and then drive the chain 1 43 to rotate, and the chain 1 43 drives the rotating shaft 2 41 and the chain 2 45 to rotate, and then drives the chain 2 45 and the conveying plate 46 to rotate, driving the iron chips to be transported to the top of the chip conveyor housing 21.

[0031] Example 2

[0032] like Figures 1 to 6 As shown, based on embodiment 1, it further includes a cleaning device 05 and a lubricating device 06;

[0033] The cleaning device 05 includes a third shaft 51 and a second gear 52. The third shaft 51 is mounted on the protective cover 25. The second gear 52 is mounted on the third shaft 51. The second gear 52 is mounted on the gear 44 by meshing. A film 53 is provided on the third shaft 51.

[0034] The lubricating device 06 includes two sets of storage tanks 61 and two sets of flow control valves 62. The output ends of the flow control valves 62 are connected to the input ends of the storage tanks 61. The two sets of storage tanks 61 are installed at the side ends of the chip conveyor housing 21. The output ends of the storage tanks 61 are located at the top of the chain 2 45.

[0035] The cleaning device 05 plays the role of scraping, and the lubricating device 06 plays the role of lubrication;

[0036] The rotation of the gear 44 drives the shaft 3 51 and the film 53 to rotate, thereby cleaning and discharging the iron filings. The lubricating oil is stored through the flow control valve 62, and the flow of the lubricating oil is controlled by the storage tank 61, and the lubricating oil is dripped onto the chain 2 45.

[0037] The utility model provides a chip removal device for a guide rail processing milling machine. When it is working, it first discharges the iron chips milled by the milling machine to the top of the chip removal machine housing 21, and then starts the motor 31 to drive the motor shaft 32 and the sprocket 1 33 to rotate, and then drives the chain 1 43 to rotate. The chain 1 43 drives the rotating shaft 2 41 and the chain 2 45 to rotate, and then drives the chain 2 45 and the conveying plate 46 to rotate, driving the iron chips to be transported at the top of the chip removal machine housing 21, and the rotation of the gear 44 drives the rotating shaft 3 51 and the film 53 to rotate, and then the iron chips are cleaned and discharged, and the lubricating oil is stored through the flow control valve 62, and the flow of the lubricating oil is controlled by the storage tank 61, and the lubricating oil is dripped onto the chain 2 45.

[0038] The motor 31 and storage tank 61 of the present invention are purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in this field to make creative efforts.

[0039] The main functions achieved by the utility model are: achieving material discharge cleaning and lubricating the chain.

[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A chip removal device for a guide rail machining milling machine, comprising an operating table (01); characterized in that: The machine also includes a chip removal device (02), a power device (03), a transmission device (04) and a cleaning device (05), wherein the chip removal device (02) is mounted on the operating table (01), and the power device (03), the transmission device (04) and the cleaning device (05) are all mounted on the chip removal device (02); and further includes a lubricating device (06), which is mounted on the side end of the chip removal device (02); The chip removal device (02) provides a place for conveying iron chips, the power device (03) provides a power source, the transmission device (04) plays a role of conveying, the cleaning device (05) plays a role of scraping, and the lubricating device (06) plays a role of lubrication.

2. A chip removal device for a guide rail machining milling machine according to claim 1, characterized in that: The operating table (01) comprises a base plate (11), and the base plate (11) is installed in the working area.

3. A chip removal device for a guide rail milling machine according to claim 2, characterized in that: The chip removal device (02) comprises a chip removal housing (21), a support leg (22), a protective cover (25), a fixing member (26) and a rotating shaft (27). The chip removal housing (21) is mounted on the top of the base plate (11), the support leg (22) is mounted on the chip removal housing (21), the support leg (22) is mounted on the top of the base plate (11) through a mounting block (23), the connecting member (24) is mounted on the chip removal housing (21) through the mounting block (23), the fixing member (26) is mounted inside the chip removal housing (21), the rotating shaft (27) is mounted on the fixing member (26), and the interior of the chip removal housing (21) is provided with an upper guide rail (28) and a lower guide rail (29).

4. A chip removal device for a guide rail machining milling machine according to claim 3, characterized in that: The power device (03) includes a motor (31) and a sprocket (33). The motor (31) is installed at the top of the protective cover (25). The output end of the motor (31) is provided with a motor shaft (32), and the sprocket (33) is installed on the motor shaft (32).

5. The chip removal device for a guide rail milling machine according to claim 3, characterized in that: The transmission device (04) includes a second rotating shaft (41), a second sprocket (42), a first chain (43), a gear (44) and a second chain (45). The second rotating shaft (41) is mounted on the chip conveyor housing (21). The second sprocket (42) and the gear (44) are mounted on the second rotating shaft (41). The first chain (43) is mounted on the second sprocket (42) and the first sprocket (33) via the sprocket. The second chain (45) is mounted on the second rotating shaft (41) and the first rotating shaft (27) via a link. A transmission plate (46) is provided on the second chain (45), and a magnet is provided on the transmission plate (46).

6. A chip removal device for a guide rail machining milling machine according to claim 5, characterized in that: The cleaning device (05) comprises a rotating shaft (51) and a gear (52), wherein the rotating shaft (51) is mounted on the protective cover (25), the gear (52) is mounted on the rotating shaft (51), the gear (52) is mounted on the gear (44) by meshing, and a film (53) is provided on the rotating shaft (51).

7. A chip removal device for a guide rail milling machine according to claim 5, characterized in that: The lubricating device (06) includes two groups of storage tanks (61) and two groups of flow control valves (62). The output ends of the flow control valves (62) are connected to the input ends of the storage tanks (61). The two groups of storage tanks (61) are installed at the side ends of the chip conveyor housing (21). The output ends of the storage tanks (61) are located at the top end of the second chain (45).

Citation Information

Patent Citations

  • Chip removal device

    CN213140354U

  • Chip removal device of milling machine for guide rail production

    CN221247076U