Compressor shell burr removing device
By designing an automated compressor casing deburring device, the versatility and efficiency issues of clamping and burr removal are solved, efficient and stable burr removal is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202423279543.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing technology has problems such as poor versatility, low efficiency, unstable quality and high cost in clamping, handling and deburring compressor casings. It is difficult to meet the production requirements of complex shapes and diversified specifications, affecting production efficiency and product quality.
A compressor casing burr removal device is designed, which includes a feeding assembly, a casing clamping assembly, a burr removal assembly and a blanking assembly. A follower rod, an adjustable clamping mechanism and a gauze wire wheel are used to realize an automated and continuous burr removal process. The guide rail and arc plate are combined to ensure the stability of the casing posture.
It improves production efficiency, reduces production and maintenance costs, improves processing accuracy and product quality, and ensures the stability and safety of the shell during transportation.
Smart Images

Figure CN223339065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor housing manufacturing equipment, in particular to a compressor housing burr removal device. Background Art
[0002] In modern compressor manufacturing, the compressor housing, a core component, undergoes multiple critical processes, including stamping, casting, and machining. Material transfer between these processes, particularly the efficient and stable handling of irregularly shaped, semi-finished housings, has long been a significant bottleneck restricting production efficiency, directly impacting production costs and product quality.
[0003] Currently, the methods used for clamping, handling, and deburring compressor casings are gradually exposing their inherent limitations when dealing with increasingly complex product shapes and diverse specifications. This is reflected in the following key aspects:
[0004] First, in terms of clamping and handling of the shell, it is difficult for existing technologies to strike a balance between versatility and stability. That is, the compressor shell usually presents non-standard geometric shapes such as semi-ovals and special-shaped curved surfaces, rather than regular circles or squares. This directly leads to the difficulty of traditional general-purpose clamping tooling to achieve stable and reliable grasping and fixing. For example, the design concept of the currently common claw-type or chuck-type fixtures often relies on the force clamping of the workpiece surface with regular shapes. Therefore, precise customized design is required for compressor shells of specific shapes. Secondly, this customized solution not only has poor versatility and is difficult to meet the needs of mass and flexible production, but also requires frequent replacement of tooling, which significantly increases production preparation time and cost. More importantly, for the clamping of irregular shapes, if the clamping force is unevenly distributed or the contact area is insufficient, it is very easy to cause unstable clamping, resulting in the shell slipping, offsetting, and even causing damage due to bumps during transportation, seriously affecting production efficiency and the quality of the final product, and also posing potential safety hazards. Moreover, due to the large number of compressor product models, the corresponding shells have significant differences in size, geometry, weight, etc., further highlighting the versatility problem of traditional clamping tooling. Therefore, in order to adapt to shells of different specifications, the production line often needs to be equipped with a wide variety of special clamps, which not only greatly increases production costs and tooling maintenance and management costs, but also significantly extends the adjustment and preparation cycle of the production line.
[0005] Secondly, when it comes to deburring the compressor housing, existing technologies struggle to balance efficiency and quality. Deburring the compressor housing is a critical process that directly impacts the performance and lifespan of the compressor. Currently, many manufacturers still rely on manual grinding with a grinding wheel for deburring. This method is not only inefficient and labor-intensive, but also suffers from unstable grinding quality, making it difficult to ensure consistency and easily damaging the housing. While methods like mechanical milling are more efficient, they lack precision, are prone to generating new burrs, and require frequent tool changes, resulting in high production costs. Furthermore, while some chemical corrosion methods can remove fine burrs, they can cause environmental pollution, and the degree of corrosion is difficult to control.
[0006] In summary, the existing technology has significant bottlenecks in the clamping, handling and burr removal of the compressor housing, which seriously restricts the improvement of compressor production efficiency. Utility Model Content
[0007] In order to solve the above problems, the utility model provides a compressor casing burr removal device which can achieve efficient and stable burr removal and effectively improve production efficiency and product quality.
[0008] In order to achieve the above-mentioned purpose, the compressor casing burr removal device designed by the present invention includes a loading assembly, a casing clamping assembly, a burr removal assembly and a unloading assembly which are sequentially arranged along the conveying direction, the loading assembly includes a loading guide rail, an empty slot extending along the loading guide rail is opened on the loading guide rail, a first circulating drive chain is arranged below the loading guide rail, a plurality of follower rods are equidistantly arranged on the chain links of the first circulating drive chain, a part of the follower rod extends from the empty slot and abuts against the bottom of the compressor casing placed on the loading guide rail, and is configured to Driven by the first circulating drive chain, the compressor housing is pushed to move along the loading guide rail to a predetermined clamping position; the housing clamping assembly includes a second circulating drive chain, a first guide rail and a clamping head assembly, the second circulating drive chain and the first guide rail are both provided with two intervals along the conveying direction, the clamping head assembly is fixed to the chain link of the second circulating drive chain through a connecting piece, and the clamping head assemblies are provided in pairs and arranged at intervals on the second circulating drive chain along the conveying direction; the clamping head assembly includes two oppositely arranged bases, the upper surface of the base is connected to the The connecting piece is provided with a follower slidably mounted on the lower surface of the base; the follower slides relative to the base and has a clamping direction perpendicular to the conveying direction; a guide pulley is rotatably mounted on the side of the follower away from the clamping direction, and the axial direction of the guide pulley is perpendicular to the clamping direction and cooperates with the first guide rail; a V-shaped clamp is detachably mounted on the side of the follower away from the guide pulley, and the V-shaped clamp has a clamping opening for clamping the compressor housing, and the opening direction of the clamping opening is consistent with the clamping direction; there is also a device between the base and the follower to enable the follower to be clamped. The movable part slides to the side away from the clamping direction and is maintained at a predetermined position by a return spring when no external force is applied; the burr removal components are arranged in multiple intervals below the second circulating drive chain along the conveying direction, and each burr removal component includes a turntable, a drive motor arranged on the table of the turntable and a gauze wheel coaxially fixedly mounted on the drive shaft of the drive motor; the gauze wheel is configured to rotate synchronously with the drive motor under the drive of the turntable, and contact with the compressor housing clamped by the chuck assembly; the output end of the housing clamping assembly of the blanking assembly is connected.
[0009] Preferably, the connecting member includes a first arm fixedly connected to the chain links of the second circulating drive chain, and a second arm fixedly connected to the base; the first arm and the second arm are parallel and oppositely arranged to form a clearance space; a second guide rail extending along the conveying direction is provided below the second circulating drive chain, and the second guide rail passes through each of the clearance spaces; the end of the first arm is pivotally connected to a guide wheel in contact with the upper rail surface of the second guide rail.
[0010] Preferably, a third guide rail extending along the conveying direction is provided above the second circulating drive chain; when the second circulating drive chain drives the chuck assembly to move above it, the guide wheel contacts the upper rail surface of the third guide rail.
[0011] Preferably, it also includes an L-shaped connecting plate and at least two threaded columns, the V-shaped clamp is detachably fixed to the first side plate of the L-shaped connecting plate; the threaded column is arranged on the second side plate of the L-shaped connecting plate; the follower is provided with a threaded hole adapted to the threaded column, and the threaded column is connected to the follower through the threaded hole.
[0012] Preferably, a slide groove is provided on the lower surface of the base, and a guide rod extending along the clamping direction is provided in the slide groove; the follower has a guide sliding portion that slides with the slide groove, and the guide sliding portion has a sliding hole that matches the guide rod; a reset spring is provided in the slide groove and is sleeved on the guide rod, and both ends of the reset spring respectively abut against the guide sliding portion and the groove wall of the slide groove.
[0013] Preferably, a first connecting plate extending horizontally outward is fixed on the chain link of the first circulating drive chain, and a second connecting plate is provided at the bottom end of the follower rod. At least two threaded holes are provided on the first connecting plate and the second connecting plate along the length direction of the chain link, and the first connecting plate and the second connecting plate are fixed by threaded connection by bolts passing through the threaded holes.
[0014] Preferably, the loading guide rail includes a first inclined section extending obliquely downward, a first horizontal section, a second inclined section extending obliquely upward, and a second horizontal section, the first horizontal section is connected between the first inclined section and the second inclined section, and the empty groove extends from the connection position between the first horizontal section and the first inclined section to the connection position between the second inclined section and the second horizontal section; there are smooth rounded transitions between the first inclined section and the first horizontal section, between the first horizontal section and the second inclined section, and between the second inclined section and the second horizontal section.
[0015] Preferably, it also includes a first compression shell arc plate with an arc-shaped structure, which is arranged above the second horizontal section, and one end of the first compression shell arc plate facing the second inclined section is pivotally connected to the external support structure; when the follower rod on the circulating drive chain drives the compressor casing to run to the second horizontal section, the other end of the first compression shell arc plate is pressed onto the compressor casing that has been detached from the follower rod.
[0016] Preferably, the blanking assembly includes a blanking guide rail and a second compression shell arc plate with an arc-shaped structure, the blanking guide rail includes a third inclined section extending obliquely downward and a third straight section extending horizontally, the upper end of the third inclined section is connected to the output end of the shell clamping assembly, and the lower end is connected to the third straight section; the third straight section is connected to the external collecting frame; the second compression shell arc plate is arranged above the third inclined section, and one end of the second compression shell arc plate facing the compressor shell conveying mechanism is fixed to the external support structure through a pivot structure, and the other end is pressed against the compressor shell on the inclined blanking guide rail under the action of gravity; wherein, the end of the second compression shell arc plate pressed against the compressor shell is located in the middle position of the third inclined section or near the middle of the lower end of the third inclined section.
[0017] Preferably, the end of the V-shaped clamp has a rounded transition; or the end of the V-shaped clamp is provided with a rubber block.
[0018] The compressor casing burr removal device designed by the utility model realizes the automation and continuity of the compressor casing burr removal process by integrating multiple links such as loading, clamping, burr removal and unloading, and significantly improves production efficiency; the follower rod and the loading mechanism of the inclined guide rail adopted by the utility model can transport scattered casings to the clamping station in an orderly manner, effectively avoiding the problems of low efficiency and unstable posture caused by the traditional manual loading method; at the same time, the adjustable clamping mechanism can effectively cope with compressor casings of different specifications and shapes, improves the versatility of the equipment, and does not need to frequently change the clamps, thereby shortening the production preparation time and reducing It reduces production and maintenance costs; its rotatable gauze wheel burr removal mechanism, coordinated with the clamping mechanism, can efficiently and evenly remove burrs from the cutting edge of the compressor casing, avoiding problems such as over-grinding, insufficient grinding or secondary burrs that may be caused by traditional manual grinding or mechanical milling methods, and significantly improving processing accuracy and surface quality; in addition, through the precise guidance of the guide rail and the auxiliary suppression of the compression shell arc plate, it ensures that the casing always maintains a stable posture during transportation, avoiding bumps or damage, further improving the product qualification rate, and ultimately achieving a comprehensive improvement in production efficiency, product quality and production safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 1 is a schematic structural diagram of a compressor housing burr removal device provided in an embodiment of the present application;
[0020] Figure 2 This is a schematic diagram of the structure of the feeding assembly provided in an embodiment of the present application;
[0021] Figure 3 This is a schematic diagram of the first compression shell arc plate structure provided in an embodiment of the present application;
[0022] Figure 4 This is a schematic diagram of the action of the housing clamping assembly provided in an embodiment of the present application;
[0023] Figure 5 This is a schematic diagram of the structure of a burr removal component provided in an embodiment of the present application;
[0024] Figure 6 This is a schematic structural diagram of a chuck assembly provided in an embodiment of the present application;
[0025] Figure 7 This is a schematic diagram of the action of the chuck assembly provided in the embodiment of the application;
[0026] Figure 8 This is a schematic diagram of the structure of the follower and the empty slot provided in the embodiment of the application;
[0027] Figure 9 This is a schematic diagram of the follower installation structure provided in the application embodiment;
[0028] Figure 10 This is a schematic diagram of the shell vibration plate structure provided in the application embodiment;
[0029] Figure 11 It is a schematic diagram of the base structure provided in the application embodiment.
[0030] Among them: feeding assembly 100, feeding guide rail 110, first inclined section 111, first horizontal section 112, second inclined section 113, limiting edge 1131, second horizontal section 114, shell supply vibration plate 115, empty slot 120, first circulating drive chain 130, first connecting plate 131, follower rod 140, second connecting plate 141, first shell compression arc plate 150, shell clamping assembly 200, second circulating drive chain 210, first guide rail 220, clamping head assembly 230, base 231, slide groove 2311, guide rod 2312, follower 232, guide sliding part 2321, guide pulley 233, V-shaped clamp 234, return spring 235, L-shaped connecting plate 236, threaded column 237, rubber block 238, connecting part 240, first arm 241, second arm 242, clearance space 243, guide wheel 244, second guide rail 250, third guide rail 260, burr removal assembly 300, turntable 310, gauze wire wheel 320, blanking assembly 400, blanking guide rail 410, third inclined section 411, third straight section 412, second compression shell arc plate 420, and collection frame 430. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0032] like Figures 1 to 11As shown, the compressor casing deburring device described in this embodiment is primarily used to automatically remove burrs generated during the compressor casing manufacturing process. The device includes a loading assembly 100, a casing clamping assembly 200, a burr removal assembly 300, and a discharge assembly 400, arranged sequentially along the conveying direction. These components work together to achieve automated and continuous deburring of the compressor casing.
[0033] Among them, the loading assembly 100 is mainly responsible for delivering the scattered compressor casings to the subsequent workstations in an orderly manner. Specifically, the loading assembly 100 includes a loading guide rail 110, and the loading guide rail 110 is provided with an empty slot 120 extending along the loading guide rail 110. A first circulating drive chain 130 is provided below the loading guide rail 110, and a plurality of follower rods 140 are evenly spaced on the chain links of the first circulating drive chain 130. A portion of the follower rod 140 extends from the empty slot 120 and abuts against the bottom of the compressor casing placed on the loading guide rail 110, and is configured to push the compressor casing along the loading guide rail 110 to a predetermined clamping position under the drive of the first circulating drive chain 130. With this structural design, when the first circulating drive chain 130 starts to operate, the follower rod 140 will continue to push the compressor housing to slide along the track of the loading guide rail 110, and finally smoothly transport it to the designated clamping position. That is, the follower rod 140 does not directly push the compressor housing, but only contacts the empty bottom of the compressor housing. This design allows the housing to slide smoothly on the loading guide rail 110, rather than being directly pushed and moved by the follower rod 140, reducing the risk of damage to the exterior surface of the housing and improving the smoothness of the transportation process. In this embodiment, a silicone sleeve is provided on the follower rod 140. The silicone has soft properties and can effectively cushion the contact impact between the follower rod 140 and the compressor housing, preventing damage such as scratches, scrapes or bumps on the surface of the housing due to hard contact during transportation.
[0034] The shell clamping assembly 200 is mainly responsible for clamping the compressor shell and conveying it to the subsequent burr removal station. Specifically, the shell clamping assembly 200 includes a second circulating drive chain 210, a first guide rail 220 and a chuck assembly 230. The second circulating drive chain 210 and the first guide rail 220 are both provided with two at intervals along the conveying direction. The chuck assembly 230 is fixed to the chain link of the second circulating drive chain 210 through a connecting piece 240, and the chuck assembly 230 is provided in pairs and arranged at intervals on the second circulating drive chain 210 along the conveying direction; the chuck assembly 230 includes two oppositely arranged bases 231, the upper surface of the base 231 is connected to the connecting piece 240, and the lower surface of the base 231 is slidably mounted with a follower 232; the follower 232 is relatively It slides on the base 231 and has a clamping direction perpendicular to the conveying direction; a guide pulley 233 is rotatably mounted on the side of the follower 232 away from the clamping direction, and the axial direction of the guide pulley 233 is perpendicular to the clamping direction and cooperates with the first guide rail 220; a V-shaped clamp 234 is detachably mounted on the side of the follower 232 away from the guide pulley 233, and the V-shaped clamp 234 has a clamping opening for clamping the compressor housing, and the opening direction of the clamping opening is consistent with the clamping direction; a return spring 235 is also provided between the base 231 and the follower 232, which enables the follower 232 to slide toward the side away from the clamping direction and remain in a predetermined position when no external force is applied.
[0035] Using this structural design, Figure 1 、 Figure 4 、 Figure 7 、 Figure 11As shown, the compressor housing moves smoothly to the predetermined clamping position under the conveyance of the loading assembly 100. At this time, the second circulating drive chain 210 located on both sides of the loading assembly 100 starts to work, driving the clamping head assembly 230 installed thereon to move toward the compressor housing. In the initial state, the return spring 235 makes the follower 232 in a position away from the clamping direction, that is, the V-shaped clamp 234 keeps a certain distance from the compressor housing and is in a loose state, avoiding contact and collision; and as the second circulating drive chain 210 drives the base 231 to move along the first guide rail 220, it also synchronously drives the follower 232 to move along the conveying direction. When the follower 232 continues to move, the guide pulley 23 3 will gradually come into contact with the first guide rail 220. At this time, the first guide rail 220 will apply a force to the guide pulley 233 in the opposite direction of the clamping direction of the follower 232. This force will gradually compress the return spring 235 and prompt the follower 232 to move along the clamping direction. As the follower 232 moves along the clamping direction, the V-shaped clamp 234 installed thereon also moves inward. The two clamping openings on both sides gradually approach and firmly clamp the compressor housing. Once the compressor housing is firmly clamped, the second circulating drive chain 210 can drive the clamp assembly 230 and the compressor housing to move together and move them in the air above the burr removal assembly 300 for subsequent burr removal process.
[0036] The burr removal assembly 300 is mainly responsible for removing burrs on the compressor housing. Specifically, a plurality of burr removal assemblies 300 are arranged at intervals below the second circulating drive chain 210 along the conveying direction. Each burr removal assembly 300 includes a turntable 310, a drive motor arranged on the table of the turntable 310, and a gauze wheel 320 coaxially fixedly mounted on the drive shaft of the drive motor; the gauze wheel 320 is configured to rotate synchronously with the drive motor under the drive of the turntable 310 and contact the compressor housing clamped by the chuck assembly 230; the blanking assembly 400 is connected to the output end of the housing clamping assembly 200.
[0037] With this structural design, the turntable 310 can drive the entire drive motor and the gauze wheel 320 to rotate horizontally synchronously. This rotation method can make the gauze wheel 320 more fully contact with the blade of the compressor housing, improve the burr removal effect, and make the gauze material of the gauze wheel 320 effectively grind off the burrs on the blade, that is, when the compressor housing moves along the clamping direction driven by the housing clamping assembly 200, its blade will contact the gauze surface of multiple rotating gauze wheels 320 in turn, thereby After the burr removal process is completed, the second circulating drive chain 210 continues to drive the base 231 to move until the guide pulley 233 is free from the constraint of the first guide rail 220. At this time, the return spring 235, which has lost the external force, will be quickly released, pushing the follower 232 to slide in the direction away from the clamping. The movement of the follower 232 will directly cause the V-shaped clamp 234 to release the compressor housing, allowing the compressor housing to fall freely on the blanking assembly 400 under its own weight, thus completing the blanking process. This cycle is repeated to achieve continuous automatic transportation of the compressor housing.
[0038] In some embodiments, as Figure 1 、 Figure 6 、 Figure 7 As shown, the coupling member 240 includes a first arm 241 fixedly connected to a link of the second endless drive chain 210, and a second arm 242 fixedly connected to the base 231. The first arm 241 and the second arm 242 are arranged parallel and opposite each other to form clearance spaces 243. A second guide rail 250 extending in the conveying direction is disposed below the second endless drive chain 210 and passes through each of the clearance spaces 243. A guide wheel 244 is pivotally connected to the end of the first arm 241, which contacts the upper rail surface of the second guide rail 250. This structural design ensures that when the chuck assembly 230 moves to the second half of its travel along the second endless drive chain 210, the second guide rail 250 can precisely pass through the clearance spaces 243 formed between the first arm 241 and the second arm 242 of the coupling member 240. Furthermore, a cylindrical guide wheel 244 is pivotally connected to the distal end of the first arm 241 via a bearing or other means. The outer circumferential surface of the guide wheel 244 is in rolling contact with the upper surface of the second guide rail 250 .
[0039] During specific operation, when the clamping assembly 230 moves downward with the second circulating drive chain 210, the guide wheel 244 will gradually contact the upper surface of the second guide rail 250. The second guide rail 250 will then provide an upward supporting force for the guide wheel 244. This supporting force is transmitted to the entire clamping assembly 230 through the first arm 241, thereby effectively bearing part of the weight of the clamping assembly 230 and the compressor casing it clamps. This means that the load originally borne by the second circulating drive chain 210 alone is now shared by the second guide rail 250, thereby significantly reducing the carrying load of the second circulating drive chain 210, reducing the wear and energy consumption of the drive chain, and extending the service life of the drive chain. In addition, the cooperation between the second guide rail 250 and the guide wheel 244 provides additional guidance for the movement of the chuck assembly 230. Specifically, the rolling contact between the guide wheel 244 and the second guide rail 250 effectively limits the vertical shaking of the chuck assembly 230, making the movement of the chuck assembly 230 more stable and reliable in the second half of its travel, avoiding deviation or impact that may be caused by inertia or vibration, and improving the stability and accuracy of the transfer. This additional guidance not only ensures that the chuck assembly 230 can accurately reach the predetermined position, but also provides a reliable guarantee for the subsequent burr removal process. This supporting and guiding role is particularly significant when clamping a heavy compressor casing, effectively preventing the drive chain from shaking or deforming due to excessive load, thereby improving the stability and reliability of the equipment.
[0040] In some embodiments, as Figure 1 As shown, a third guide rail 260 extending in the conveying direction is provided above the second circulating drive chain 210; when the second circulating drive chain 210 drives the chuck assembly 230 to move above it, the guide wheel 244 contacts the upper rail surface of the third guide rail 260. Similar to the second guide rail 250, the third guide rail 260 also mainly plays a dual role of support and guidance. Specifically, when the chuck assembly 230 is driven by the second circulating drive chain 210 and gradually moves above the second circulating drive chain 210, the weight of the chuck assembly 230 and the compressor housing it clamps will be transferred to the third guide rail 260 through the guide wheel 244. The third guide rail 260 will bear this part of the weight, so as to further reduce the pulling load of the second circulating drive chain 210, so that the drive chain is more evenly stressed during the entire circulation process, and effectively avoid the occurrence of excessive local stress.
[0041] In some embodiments, as Figure 1 、 Figure 4 、 Figure 6 、 Figure 7As shown, it also includes an L-shaped connecting plate 236 and at least two threaded columns 237. The V-shaped clamp 234 is detachably fixed to the first side plate of the L-shaped connecting plate 236; the threaded column 237 is arranged on the second side plate of the L-shaped connecting plate 236; the follower 232 is provided with a threaded hole adapted to the threaded column 237, and the threaded column 237 is connected to the follower 232 through the threaded hole.
[0042] In specific implementation, by rotating the threaded column 237 on the L-shaped connecting plate 236, the initial position of the V-shaped clamp 234 in the clamping direction can be easily fine-tuned. This design provides a simple and effective adjustment method, for example,
[0043] When it is necessary to clamp a compressor housing of smaller specifications, the threaded column 237 can be unscrewed a little, so that the initial position of the V-shaped clamp 234 in the clamping direction moves outward, that is, closer to the compressor housing, thereby reducing the initial width distance between the two clamping openings, so that the V-shaped clamp 234 can accurately clamp the smaller-sized housing; conversely, when it is necessary to clamp a compressor housing of larger specifications, the threaded column 237 can be screwed in a little, so that the initial position of the V-shaped clamp 234 in the clamping direction moves inward, thereby increasing the initial width of the clamping opening, so that it can adapt to the larger-sized housing. This adjustable design means that the clamp assembly 230 does not need to be frequently replaced for compressor housings of different specifications, nor does it need to adjust the installation position of the entire base 231, so that adaptive clamping of compressor housings of different specifications can be achieved, thereby significantly improving the versatility and flexibility of the device, greatly simplifying the operating steps, and shortening the adjustment time of the production line.
[0044] In some embodiments, as Figure 7 、 Figure 11As shown, a slide groove 2311 is provided on the lower surface of the base 231, and a guide rod 2312 extending along the clamping direction is provided in the slide groove 2311; the follower 232 has a guide sliding portion 2321 that slides with the slide groove 2311, and the guide sliding portion 2321 is provided with a sliding hole that is adapted to the guide rod 2312; a reset spring 235 is arranged in the slide groove 2311 and is sleeved on the guide rod 2312, and the two ends of the reset spring 235 respectively abut against the guide sliding portion 2321 and the groove wall of the slide groove 2311. In actual operation, when the clamp assembly 230 moves along the second circulating drive chain 210 to the position where the compressor housing needs to be clamped, the return spring 235 is compressed, and the follower 232 slides along the guide rod 2312 and the slide groove 2311, thereby driving the V-shaped clamp 234 to move inward to clamp the compressor housing; and when the clamp assembly 230 completes the clamping task, the guide pulley 233 is disengaged from the constraint of the first guide rail 220, and the return spring 235 quickly releases energy, pushing the follower 232 to slide in the opposite direction along the guide rod 2312 and the slide groove 2311, so that the two V-shaped clamps 234 open and prepare for the next clamping action, wherein the guide rod 2312 can provide reliable guidance for the follower 232 during this reciprocating sliding process, ensuring that the follower 232 can only move along the predetermined straight line direction to avoid any lateral offset. In addition, the reset spring 235 is sleeved on the guide rod 2312, which can prevent the reset spring 235 from unnecessary shaking, thereby ensuring that the reset spring 235 is evenly stressed, avoiding performance degradation or damage caused by uneven stress, and ensuring the stability and reliability of the reset process.
[0045] In some embodiments, as Figure 2 、 Figure 3 、 Figure 9As shown, a first connecting plate 131 extending horizontally outward is fixed on the link of the first circulating drive chain 130, and a second connecting plate 141 is provided at the bottom end of the follower rod 140. The first connecting plate 131 and the second connecting plate 141 are provided with at least two threaded holes along the length direction of the link, and the first connecting plate 131 and the second connecting plate 141 are fixed by threading through the threaded holes with bolts. This bolt connection method not only makes the installation and disassembly of the follower rod 140 very convenient without the need for complex tools, but also provides the possibility of adjusting the position of the follower rod 140. For example, when it is necessary to transport different compressor housings, it is only necessary to loosen the bolts on the second connecting plate 141, select the threaded holes on the first connecting plate 131 of the appropriate chain link, and retighten the bolts to complete the adjustment. This feature can facilitate the rapid switching of the production line according to different compressor housing sizes or shapes, thereby improving the flexibility and adaptability of the production line. In addition, since this structure uses common bolt connections, its manufacturing cost is low and maintenance is more convenient and quick. It can also ensure that the follower rod 140 will not loosen or fall off when the circulating drive chain 30 runs at high speed, thereby ensuring the stability and reliability of the feeding mechanism.
[0046] In some embodiments, as Figure 1 、 Figure 2 、 Figure 3 、 Figure 8 As shown, the loading guide rail 110 includes a first inclined section 111 extending obliquely downward, a first horizontal section 112, a second inclined section 113 extending obliquely upward, and a second horizontal section 114. The first horizontal section 112 is connected between the first inclined section 111 and the second inclined section 113. The empty groove 120 extends from the connection position between the first horizontal section 112 and the first inclined section 111 to the connection position between the second inclined section 113 and the second horizontal section 114. There are smooth rounded transitions between the first inclined section 111 and the first horizontal section 112, between the first horizontal section 112 and the second inclined section 113, and between the second inclined section 113 and the second horizontal section 114.
[0047] Specifically, the compressor casing can be manually dropped or fed into the first inclined section 111 of the feeding guide rail 110 through a conveyor belt. In order to pre-process the incoming compressor casing more effectively, in this embodiment, a shell supply vibration plate 115 is connected to the entrance of the first inclined section 111, that is, the shell supply vibration plate 115 is used to generate continuous vibration to sort out the originally scattered and piled compressor casing materials, so that they are gradually arranged in an orderly manner under the action of vibration, and enter the first inclined section 111 of the feeding guide rail 110 in a suitable posture; at the same time, the vibration of the shell supply vibration plate 115 can also effectively prevent the casing from piling up and clogging at the entrance of the first inclined section 111, thereby ensuring that the compressor casing can continuously and evenly enter the feeding guide rail 110, avoiding the interruption or jamming of transportation due to the accumulation of the casing.
[0048] After being pre-processed by the shell vibration plate 115, the compressor shell enters the first inclined section 111 and, under the action of gravity, will naturally slide down along the first inclined section 111 extending obliquely downward, and finally enter the first horizontal section 112 in a relatively stable posture. In the first horizontal section 112, the shell will smoothly enter the second inclined section 113 with the help of inertia in a stable posture and direction, and reliably abut with the follower rod 140 on the first circulating drive chain 130, thereby being driven by the follower rod 140 to enter the second horizontal section 114 whose height is adapted to the shell clamping assembly 200, and start the subsequent burr removal process. In addition, the smooth transition of the rounded corners between the sections not only avoids collision and wear of the shell at the turning point, but also ensures that the shell can move smoothly and continuously without worrying about jamming or deviation from the track.
[0049] In some embodiments, as Figure 3 As shown, it also includes a first compression shell arc plate 150 with an arc-shaped structure. The first compression shell arc plate 150 is arranged above the second horizontal section 114, and one end of the first compression shell arc plate 150 facing the second inclined section 113 is pivotally connected to the external support structure; when the follower rod 140 on the circulating drive chain drives the compressor casing to run to the second horizontal section 114, the other end of the first compression shell arc plate 150 is pressed onto the compressor casing that has been separated from the follower rod 140.
[0050] During operation, when the follower rod 140 on the circulating drive chain 130 pushes the compressor housing to the second horizontal section 114, the compressor housing may jump or flip due to inertia. At this time, the other end of the first compression shell arc plate 150 will use its own gravity to press against the compressor housing that has been separated from the follower rod 140, thereby effectively suppressing the jumping and flipping of the housing, so that the compressor housing can be clamped by the clamping head assembly 230 in a more stable posture. It is particularly important to point out that the pressing action of the first compression shell arc plate 150 and the housing occurs after the housing is separated from the follower rod 140. This design ensures that the first compression shell arc plate 150 will not interfere with the pushing action of the follower rod 140 on the housing during the transportation of the compressor housing. Instead, it plays a stabilizing and guiding role only when the compressor housing reaches the second horizontal section 114 and is about to enter the clamping station, thereby ensuring the reliability and accuracy of the loading and conveying process. In addition, the first compression shell arc plate 150 adopts an arc-shaped structure, which can ensure that its contact with the compressor housing is softer, thereby reducing wear on the surface of the compressor housing.
[0051] In some embodiments, as Figure 1 As shown, the blanking assembly 400 includes a blanking guide rail 410 and a second compression shell arc plate 420 with an arc-shaped structure. The blanking guide rail 410 includes a third inclined section 411 extending obliquely downward and a third straight section 412 extending horizontally. The upper end of the third inclined section 411 is connected to the output end of the shell clamping assembly 200, and the lower end is connected to the third straight section 412; the third straight section 412 is connected to the external collecting frame 430; the second compression shell arc plate 420 is arranged above the third inclined section 411, and one end of the second compression shell arc plate 420 facing the compressor shell conveying mechanism is fixed to the external support structure through a pivot structure, and the other end is pressed against the compressor shell on the inclined blanking guide rail 410 under the action of gravity; wherein, the end of the second compression shell arc plate 420 pressed against the compressor shell is located in the middle position of the third inclined section 411 or near the middle position of the lower end of the third inclined section 411.
[0052] During specific operation, when the housing clamping assembly 200 transports the compressor housing to the unloading station according to a predetermined beat, the compressor housing that has been deburred will fall from between the two oppositely arranged clamping head assemblies 230 and slide into the third inclined section 411 of the unloading guide rail 410. At this time, the second compression shell arc plate 420 located above the third inclined section 411 will always be stably pressed on the sliding compressor housing under the action of its own gravity, forming a controllable resistance. This design can effectively control the compressor housing in the third inclined section 4 The sliding speed on 11 significantly avoids the potential impact and collision risks caused by the free rolling or rapid sliding of the compressor housing due to gravity, thereby maximally protecting the surface of the compressor housing, preventing scratches or damage, and ensuring the smoothness and safety of the unloading process. As the compressor housing continues to slide along the third inclined section 411 and gradually enters the horizontal third straight section 412, the falling speed will be further alleviated, and the compressor housing will eventually slide into the external collection frame 430 in a stable posture, completing the unloading process and waiting for subsequent picking and placement.
[0053] In other embodiments, Figure 8 As shown, the side edges of the second inclined section 113 and the third inclined section 411 can be removably installed with limiting edges 1131. In this way, by using the removably installed limiting edges 1131, the track widths of the second inclined section 113 and the third inclined section 411 can be adapted to the width of the compressor casing by simply adjusting the installation position of the limiting edges 1131, so as to effectively constrain the movement trajectory of the casing on the second inclined section 113 and the third inclined section 411, prevent the casing from deviating, shaking or even overturning during the sliding process, ensure the safe and reliable transportation of the casing to the subsequent workstation, and reduce the production interruption or quality problems that may be caused by unstable casing posture.
[0054] In some embodiments, as Figure 6 、 Figure 7 As shown, the end of the V-shaped clamp 234 has a rounded transition; or the end of the V-shaped clamp 234 is provided with a rubber block 238. In actual operation, when the V-shaped clamp 234 clamps the compressor housing, if a traditional sharp edge design is used, it is easy to cause scratches, scrapes or deformation to the surface of the compressor housing due to excessive stress concentration. The rounded transition design can reduce the stress concentration at the contact between the clamp and the housing, disperse the impact force, and thus avoid damage to the housing surface. The V-shaped clamp 234 using the rubber block 238 can use the elasticity of the rubber block to absorb the impact and vibration generated during the clamping process. At the same time, the friction of the rubber block can also increase the stability of the clamping and avoid sliding. In addition, the softness of the rubber block can effectively protect the surface of the housing and avoid scratches and scrapes.
[0055] Through these two designs, the V-shaped clamp 234 can clamp the compressor housing more safely and reliably and provide it with good protection, thereby avoiding bumps and damages caused by improper clamping and improving the product yield.
[0056] The compressor casing deburring device provided in this embodiment realizes the automation and continuity of the compressor casing deburring process by integrating multiple links such as loading, clamping, burr removal and unloading, thereby significantly improving production efficiency; the follower rod and the loading mechanism of the inclined guide rail adopted by it can transport scattered casings to the clamping station in an orderly manner, effectively avoiding the problems of low efficiency and unstable posture caused by the traditional manual loading method; at the same time, the use of an adjustable clamping mechanism can effectively cope with compressor casings of different specifications and shapes, improve the versatility of the equipment, and do not need to frequently change the clamps, thereby shortening the production preparation time and reducing The rotatable gauze wheel burr removal mechanism is designed to coordinate with the clamping mechanism to remove burrs on the blade of the compressor casing efficiently and evenly, avoiding problems such as over-grinding, insufficient grinding or secondary burrs that may be caused by traditional manual grinding or mechanical milling methods, and significantly improving processing accuracy and surface quality; in addition, through the precise guidance of the guide rail and the auxiliary suppression of the compression shell arc plate, it ensures that the casing always maintains a stable posture during transportation, avoiding bumps or damage, further improving the product qualification rate, and ultimately achieving a comprehensive improvement in production efficiency, product quality and production safety.
[0057] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0058] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0059] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A compressor housing burr removal device, characterized in that: The lifting mechanism comprises a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism of the lifting mechanism being further secured to the lifting mechanism, and a lifting mechanism of the lifting mechanism being further secured to the lifting mechanism. The transmission mechanism that this sliding part is made up of is that one of two guide wheels is that the wheelbase is shortened and the shifting mechanism is rotated to the first guide wheel and the second guide wheels are connected along the vertical cam path to allow the wheel to move in a forward direction and to move relative to the wheel base. The gauze wheel is configured to rotate synchronously with the drive motor under the drive of the turntable and contact the compressor housing clamped by the clamping head assembly; the blanking assembly is connected to the output end of the housing clamping assembly.
2. The compressor housing burr removal device according to claim 1, characterized in that: The connecting member includes a first arm fixedly connected to the link of the second endless drive chain, and a second arm fixedly connected to the base; the first arm and the second arm are arranged parallel and opposite to each other to form a clearance space; A second guide rail extending along the conveying direction is provided below the second circulating drive chain, and the second guide rail passes through each of the clearance spaces; the end of the first arm is pivotally connected to a guide wheel in contact with the upper rail surface of the second guide rail.
3. The compressor housing burr removal device according to claim 2, characterized in that: A third guide rail extending along the conveying direction is provided above the second circulating drive chain; when the second circulating drive chain drives the chuck assembly to move above the third guide rail, the guide wheel contacts the upper rail surface of the third guide rail.
4. The compressor housing burr removal device according to claim 1, characterized in that: It also includes an L-shaped connecting plate and at least two threaded columns, the V-shaped clamp is detachably fixed to the first side plate of the L-shaped connecting plate; the threaded column is arranged on the second side plate of the L-shaped connecting plate; the follower is provided with a threaded hole adapted to the threaded column, and the threaded column is connected to the follower through the threaded hole.
5. The compressor housing burr removal device according to claim 4, characterized in that: A sliding groove is provided on the lower surface of the base, and a guide rod extending along the clamping direction is provided in the sliding groove; the follower has a sliding guide portion that slides with the sliding groove, and the sliding guide portion has a sliding hole that matches the guide rod; a reset spring is provided in the sliding groove and is sleeved on the guide rod, and the two ends of the reset spring respectively abut against the sliding guide portion and the groove wall of the sliding groove.
6. The compressor housing burr removal device according to claim 1, characterized in that: A first connecting plate extending horizontally outward is fixed on the chain link of the first circulating drive chain, and a second connecting plate is provided at the bottom end of the follower rod. At least two threaded holes are provided on the first connecting plate and the second connecting plate along the length direction of the chain link, and the first connecting plate and the second connecting plate are fixed by threaded connection by bolts passing through the threaded holes.
7. The compressor housing burr removal device according to claim 1, characterized in that: The loading guide rail includes a first inclined section extending obliquely downward, a first horizontal section, a second inclined section extending obliquely upward, and a second horizontal section. The first horizontal section is connected between the first inclined section and the second inclined section. The empty groove extends from the connection position between the first horizontal section and the first inclined section to the connection position between the second inclined section and the second horizontal section. There are smooth rounded transitions between the first inclined section and the first horizontal section, between the first horizontal section and the second inclined section, and between the second inclined section and the second horizontal section.
8. The compressor housing burr removal device according to claim 7, characterized in that: It also includes a first compression shell arc plate with an arc-shaped structure, the first compression shell arc plate is arranged above the second horizontal section, and one end of the first compression shell arc plate facing the second inclined section is pivotally connected to the external support structure; When the follower rod on the circulating drive chain drives the compressor housing to run to the second horizontal section, the other end of the first compression shell arc plate is pressed onto the compressor housing that has been separated from the follower rod.
9. The compressor housing burr removal device according to claim 1, characterized in that: The blanking assembly includes a blanking guide rail and a second shell compression arc plate with an arc-shaped structure. The blanking guide rail includes a third inclined section extending obliquely downward and a third straight section extending horizontally. The upper end of the third inclined section is connected to the output end of the shell clamping assembly, and the lower end is connected to the third straight section; the third straight section is connected to the external collection frame; The second compression shell arc plate is arranged above the third inclined section, and one end of the second compression shell arc plate facing the compressor casing conveying mechanism is fixed to the external support structure through a pivot structure, and the other end is pressed against the compressor casing on the inclined unloading guide rail under the action of gravity; wherein, the end of the second compression shell arc plate pressed against the compressor casing is located in the middle position of the third inclined section or near the middle of the lower end of the third inclined section.
10. The compressor housing burr removal device according to claim 1, characterized in that: The end of the V-shaped clamp has a rounded transition; or the end of the V-shaped clamp is provided with a rubber block.