Force-controlled polishing equipment

Abstract

The utility model discloses force control polishing equipment in the technical field of machining and manufacturing, and aims to solve the problems of low manual polishing efficiency, low precision, unsafety and the like in the prior art. The device comprises 1, a manipulator, a fixing device and a pulse dust collector; the manipulator is cooperatively arranged on one side of the fixing device; the pulse dust collector is communicated with the dust collection cover through a dust collection pipeline; the suction hood is connected with the fixing device in a matched mode and adsorbs chippings of a polishing piece fixed to the mechanical arm polishing fixing device. The fixing device comprises a stand and a supporting block; the top of the stand is provided with a rectangular protective cover, and the bottom is supported on the ground; the four supporting blocks are connected end to end to form a rectangular fixing frame, and each supporting block is provided with a positioning groove. The rectangular fixing frame is arranged on the inner circumference of the rectangular protective cover through connecting columns, and 90-degree rotating air cylinders are fixed to the four corners between the rectangular fixing frame and the rectangular protective cover and used for limiting a grinding piece. The polishing device is suitable for polishing, the polishing efficiency and precision are improved, and the working safety is high.

Description

Technical Field

[0001] The utility model relates to force-controlled grinding equipment, belonging to the technical field of processing and manufacturing. Background Art

[0002] With the rapid development of the automotive industry and the constant pursuit of excellence in product quality, polishing technology has become a crucial step in the production of automotive parts. Existing manual polishing methods fail to guarantee product appearance quality and operator safety. In practice, uneven pressure and errors lead to high product scrap rates, increasing costs and significantly extending production time, resulting in significantly low overall production efficiency. Furthermore, some metal parts with complex shapes and high precision requirements cannot be completed manually.

[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to ordinary technicians in this field. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a force-controlled grinding device that can work continuously and stably for a long time. Compared with manual work, it can accurately control the pressure, speed and angle during the grinding process to ensure the consistency of grinding, while avoiding the risk of workers being exposed to harmful materials and the environment.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The utility model provides a force-controlled grinding equipment, including a manipulator, a fixing device and a pulse dust collector; the manipulator is arranged on one side of the fixing device; the pulse dust collector is connected to the dust hood through a dust suction pipe; the dust hood is connected to the fixing device to absorb the debris of the grinding workpiece fixed on the fixing device of the manipulator; the fixing device includes a stand and a support block; the top of the stand is provided with a rectangular protective cover, and the bottom is supported on the ground; four of the support blocks are connected end to end to form a rectangular fixed frame, and each of the support blocks is provided with a positioning groove for cooperating and positioning the placed grinding workpiece; the rectangular fixed frame is arranged on the inner periphery of the rectangular protective cover through a connecting column, and 90° rotating cylinders are fixed at the four corners between the rectangular fixed frame and the rectangular protective cover for limiting the grinding workpiece.

[0007] Furthermore, connecting plates are fixed below the rectangular fixing frames; and both ends of each connecting column are vertically connected to the connecting plates and the rectangular protective cover.

[0008] Furthermore, adjustment feet are provided around the bottom of the stand.

[0009] Furthermore, a plurality of exhaust joints are arranged at intervals on the outer side of each support block.

[0010] Furthermore, it also includes a button box and a bracket; the bracket is fixed near the fixing device; the button box is fixed on the bracket; the button box is electrically connected to the pulse dust collector, the manipulator and the 90° rotating cylinder respectively.

[0011] Furthermore, the 90° rotating cylinder includes a clamping block connected to the cylinder rotor; the rotation of the rotor drives the clamping block to rotate to limit the grinding piece.

[0012] Furthermore, it also includes a grating; a plurality of the gratings are connected end to end to form a fence, which is arranged around the periphery of the manipulator, the fixing device and the pulse dust collector.

[0013] Furthermore, it also includes an automatic opening and closing door, an infrared detector and a controller; a plurality of infrared detectors are arranged at intervals on the fence; an automatic opening and closing door is arranged on the fence; and the controller is electrically connected to the automatic opening and closing door and the infrared detector respectively.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The force-controlled grinding equipment provided by this application uses a fixture to dually secure the grinding piece via a positioning slot on a support block and a 90-degree rotating cylinder. This significantly improves production efficiency when used in conjunction with a robot for grinding. The positioning slots on the fixture and the 90-degree rotating cylinder ensure that the robot maintains stable and high-quality finished products during the grinding process. The force-controlled grinding equipment provided by this application can reduce manual labor, lower health and safety risks, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural diagram of a force-controlled grinding device provided by the utility model;

[0017] Figure 2 Schematic diagram of the manipulator;

[0018] Figure 3 is a schematic diagram of the structure of the fixing device;

[0019] Figure 4 yes Figure 3 Schematic diagram of the structure of the 90° rotating cylinder;

[0020] Figure 5 yes Figure 3 Schematic diagram of the structure of the middle support block;

[0021] Figure 6This is a pulse dust collector connection diagram;

[0022] In the figure: 1. Robot; 2. Fixing device; 3. Pulse dust collector; 4. Dust suction duct; 5. Dust suction hood; 6. Stand; 7. Support block; 8. Rectangular fixing frame; 9. Positioning slot; 10. Rectangular protective cover; 11. Connecting column; 12. 90° rotating cylinder; 13. Connecting plate; 14. Adjusting foot; 15. Exhaust connector; 16. Button box; 17. Bracket; 19. Clamping block; 20. Fence; 21. Automatic door. DETAILED DESCRIPTION

[0023] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention.

[0024] This embodiment provides a force-controlled grinding device comprising a manipulator 1, a fixture 2, and a pulse dust collector 3. The manipulator 1 is mounted on one side of the fixture 2, which secures the workpiece to be ground and cooperates with the manipulator 1 for grinding. The pulse dust collector 3 is connected to a dust collection duct 4, which is in communication with a dust hood 5. The dust hood 5 is mounted below the fixture 2 to collect grinding debris.

[0025] The fixing device 2 includes a platform 6 and a support block 7. A rectangular protective cover 10 is provided on the top of the platform 6, and the bottom of the platform 6 is supported on the ground. The four support blocks 7 are connected end to end to form a rectangular fixed frame 8. Each support block 7 is provided with a positioning groove 9. The polishing piece is placed on the support block 7, and the bottom of the polishing piece is inserted into the positioning groove 9 for positioning. The purpose of this arrangement is to make the polishing pieces placed in sequence uniform in placement and the polished products have the same shape. The rectangular fixed frame 8 is arranged on the inner side of the rectangular protective cover 10, and the rectangular fixed frame 8 and the rectangular protective cover 10 are fixedly connected by a connecting column 11. The height of the rectangular protective cover 10 is higher than the rectangular fixed frame 8. During polishing, the rectangular protective cover 10 blocks the debris thrown out in the horizontal direction, thereby improving the safety of polishing. 90° rotating cylinders 12 are installed at the four corners between the rectangular fixed frame 8 and the rectangular protective cover 10 to limit the polishing piece. During use, the 90° rotating cylinder 12 is controlled to rotate so that the limiting portion on the rotating cylinder is rotated and fixed above the grinding piece for limiting.

[0026] In some embodiments, connecting plates 13 are secured beneath rectangular mounting brackets 8. Each connecting column 11 is vertically connected to connecting plates 13 and rectangular protective cover 10 at both ends. The secure connection between rectangular mounting bracket 8 and rectangular protective cover 10 via connecting plates 13 extends the service life of rectangular mounting bracket 8 and prevents damage to rectangular mounting bracket 8 during disassembly and maintenance.

[0027] In some embodiments, adjustment feet 14 are provided around the bottom of the stand 6 . The adjustment feet 14 are existing products. The stand 6 is installed with the adjustment feet 14 to adjust the height of the stand 6 to match the grinding accuracy of the robot 1 .

[0028] In some embodiments, multiple exhaust connectors 15 are spaced apart on the outside of each support block 7. Each exhaust connector 15 is connected to an external electrical control cabinet via an exhaust pipe. This arrangement serves to absorb air between the polishing piece and the support block 7, reducing the air pressure between the polishing piece and the support block 7 to a value lower than the ambient air pressure. This ensures that the polishing piece is stably fixed to the support block 7, improving the precision of the polishing piece.

[0029] In some embodiments, the force-controlled grinding apparatus further includes a button box 16 and a bracket 17. Bracket 17 is mounted near fixture 2, and button box 16 is mounted on bracket 17. Button box 16 is electrically connected to pulse dust collector 3, robot 1, and 90° rotary cylinder 12. This arrangement facilitates flexible operator control of pulse dust collector 3, robot 1, and 90° rotary cylinder 12.

[0030] In some embodiments, the 90° rotating cylinder 12 includes a pressing block 19. The cylinder rotor of the 90° rotating cylinder 12 is vertically fixed to the pressing block 19. The rotation of the rotor drives the pressing block 19 to rotate until it is limited above the grinding piece to prevent the grinding piece from moving.

[0031] In some embodiments, the force-controlled grinding device further includes a grating. Multiple gratings are connected end to end to form a fence 20, which is provided around the manipulator 1, the fixture 2, and the pulse dust collector 3 to form an isolation zone to prevent the force-controlled grinding device from causing harm to people.

[0032] Furthermore, the force-controlled grinding equipment also includes an automatic door 21, infrared detectors, and a controller. Multiple infrared detectors are spaced apart on the fence 20, along with the automatic door 21. The controller is electrically connected to the automatic door 21 and the infrared detectors. When a person approaches the fence 20, the infrared detectors transmit a detection signal to the controller, which then closes the automatic door 21, preventing the person from entering the fence 20 and improving the safety of the force-controlled grinding equipment.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0034] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A force-controlled grinding device, characterized in that: The invention comprises a manipulator, a fixing device and a pulse dust collector; the manipulator is arranged on one side of the fixing device; the pulse dust collector is connected to a dust collection hood through a dust collection pipe; the dust collection hood is connected to the fixing device to absorb the debris of the grinding workpiece fixed on the fixing device when the manipulator grinds the grinding workpiece; The fixing device includes a platform and a support block; a rectangular protective cover is provided on the top of the platform, and the bottom is supported on the ground; the four support blocks are connected end to end to form a rectangular fixing frame, and each support block is provided with a positioning groove for cooperating and positioning the placed grinding parts; the rectangular fixing frame is arranged on the inner periphery of the rectangular protective cover through a connecting column, and 90° rotating cylinders are fixed at the four corners between the rectangular fixing frame and the rectangular protective cover for limiting the grinding parts.

2. The force-controlled grinding equipment according to claim 1, characterized in that: A connecting plate is fixed below the rectangular fixing frame; two ends of each connecting column are vertically connected to the connecting plate and the rectangular protective cover respectively.

3. The force-controlled grinding equipment according to claim 1, characterized in that: Adjustment feet are arranged around the bottom of the platform.

4. The force-controlled grinding device according to claim 1, characterized in that: A plurality of exhaust joints are arranged at intervals on the outside of each support block; the exhaust joints are connected to the external electric control cabinet through exhaust pipes.

5. The force-controlled grinding equipment according to claim 1, characterized in that: It also includes a button box and a bracket; the bracket is fixed near the fixing device; the button box is fixed on the bracket; the button box is electrically connected to the pulse dust collector, the manipulator and the 90° rotating cylinder respectively.

6. The force-controlled grinding device according to claim 1, characterized in that: The 90° rotating cylinder includes a pressing block connected to the cylinder rotor; the rotation of the rotor drives the pressing block to rotate until the grinding piece is limited.

7. The force-controlled grinding device according to claim 1, characterized in that: It also includes a grating; a plurality of the gratings are connected end to end to form a fence, which is arranged around the periphery of the manipulator, the fixing device and the pulse dust collector.

8. The force-controlled grinding device according to claim 7, characterized in that: It also includes an automatic opening and closing door, an infrared detector and a controller; a plurality of infrared detectors are arranged at intervals on the fence; an automatic opening and closing door is arranged on the fence; and the controller is electrically connected to the automatic opening and closing door and the infrared detector respectively.

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