Air bag type vibration brush device for steel wire surface treatment

The airbag vibrating brush device solves the impact damage and noise problems of the vibrator on the trough body and bracket, achieves stable cleaning and low-noise steel wire surface treatment, and improves the soap powder collection efficiency.

CN223339125UActive Publication Date: 2025-09-16中天钢铁集团(淮安)新材料有限公司
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Patent Information

Application Number
CN202422767111.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In the process of surface treatment of steel wire by existing vibrating wire brushes, the impact of the vibrator on the tank body and the bracket causes damage to the structural parts and loud noise, and soap powder easily sticks to the inner wall of the tank body, affecting the cleaning efficiency.

Method used

It adopts an airbag vibrating brush device, which connects the trough bracket and the frame through a vibration-damping airbag to absorb the impact of the vibrator and reduce noise. The funnel-shaped collection trough and cover design prevent soap powder from scattering, achieving stable cleaning.

Benefits of technology

It effectively reduces the impact of the vibrator on the frame, reduces noise, stabilizes the structural parts, prevents soap powder from scattering, and improves cleaning efficiency and soap powder collection convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air bag type vibration brush device for steel wire surface treatment. The air bag type vibration brush device comprises a rack, a collecting tank, a vibrator, a branching comb and a steel wire brush. The collecting tank is connected with a tank body support, the tank body support is connected to the rack through a vibration reduction air bag, and the vibrator is connected to the bottom of the tank body; the wire brushes are arranged in the collecting tank, and the branching combs are connected to the two ends of an upper opening of the collecting tank. An upper opening of the collecting groove is connected with a first cover plate for preventing the steel wire brush from running out, and a second cover plate for preventing dust from overflowing is connected to the portion, above the first cover plate, of the rack. Compared with the prior art, the groove body support of the machine frame and the groove body is stabilized, the impact influence of the vibrator on the whole structural part is reduced, and meanwhile workshop noise is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire surface treatment, in particular to an airbag type vibration brush device for steel wire surface treatment. Background Art

[0002] Steel wire is widely used in various industries. The production process of steel wire varies according to the actual working conditions of each industry. Therefore, there are also various methods for surface treatment of steel wire.

[0003] The current steel wire processing process in the bead wire industry follows the following steps: wire rod production → pretreatment → primary drawing → intermediate drawing → copper plating. Industrial soap powder is often used to lubricate the steel wire during the primary and intermediate drawing processes. Therefore, a layer of soap powder coats the steel wire surface before copper plating. Before copper plating, the steel wire surface must be cleaned, and a vibrating wire brush is the first step in removing the soap powder.

[0004] Existing vibrating wire brushes pass a steel wire through multiple wire brushes, which scrape soap powder off the wire surface and drop it into a collection trough below. Because the soap powder is so fine, it easily sticks to the inner wall of the trough. Therefore, two vibrators are installed on the trough wall to shake off the soap powder. However, in actual production, the vibration of the vibrators affects the entire trough body and the trough support. Long-term use may cause defects in the trough body or the trough support. When the vibrator is turned on, the vibrating wire brush trough body and the trough support are rigidly connected, generating a lot of noise. Utility Model Content

[0005] The purpose of the utility model is to provide an airbag vibrating brush device for steel wire surface treatment, which stabilizes the frame and the trough body bracket, reduces the impact of the vibrator on the overall structural parts, and effectively reduces workshop noise to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] An airbag vibrating brush device for steel wire surface treatment comprises a frame, a collecting trough, a vibrator, a wire dividing comb and a wire brush; a trough body bracket is connected to the collecting trough, the trough body bracket is connected to the frame via a vibration-damping airbag, and the vibrator is connected to the bottom of the trough body; the wire brushes are arranged in the collecting trough, and the wire dividing comb is connected to both ends of the upper opening of the collecting trough; a first cover plate is connected to the upper opening of the collecting trough to prevent the wire brush from escaping, and a second cover plate is connected to the frame above the first cover plate to prevent dust from overflowing.

[0008] A further improvement of the present invention is that the collecting tank is funnel-shaped, the top of the collecting tank is open, the bottom of the collecting tank is connected to a cylinder, and the tank bracket is connected to the top of the collecting tank.

[0009] A further improvement of the present invention is that a column is connected to the frame, a metal base at the top of the rubber vibration-damping airbag is connected to the bottom of the tank bracket, and a metal base at the bottom of the vibration-damping airbag is connected to the column.

[0010] A further improvement of the present invention is that a tray is connected to the upper inner side of the tank body, the wire brushes are arranged on the tray, and the tray is provided with a plurality of through holes for dust to fall.

[0011] A further improvement of the present invention is that the wire splitting comb is connected to the front and rear ends of the upper opening of the trough body, and the wire brush is flush with the wire splitting comb.

[0012] A further improved solution of the present invention is that the second cover plate covers the first cover plate, and the line dividing comb is exposed from the second cover plate.

[0013] A further improvement of the present invention is that a diverter is connected to the frame, the diverter is connected to the solenoid valve through an air pipe, the solenoid valve is connected to the air source through the air pipe, and the diverter is connected to each vibration-damping airbag through the air pipe.

[0014] A further improvement of the present invention is that a pipe is connected to the lower opening of the cylinder at the bottom end of the collecting tank, and the bottom end of the pipe is placed in a collecting trolley.

[0015] Beneficial effects of the utility model:

[0016] The utility model discloses an airbag-type vibrating brush device for steel wire surface treatment. When the vibrator is working, the vibrator will drive the collection tank and the tank body bracket to shake. Due to the shock-absorbing characteristics of the vibration-damping airbag, the impact of the vibration on the frame will be absorbed by the airbag, and the frame will not vibrate, thereby achieving the effect of reducing noise and overall stability.

[0017] The utility model discloses an airbag type vibration brush device for treating the surface of steel wire. The second cover plate is fixed on the frame and covers the first cover plate, which can effectively prevent soap powder from scattering.

[0018] The utility model discloses an airbag type vibration brush device for treating the surface of steel wire. The lower opening of the cylinder at the bottom end of the collecting trough is connected with a pipe. The bottom end of the pipe is placed in a collecting trolley, which can facilitate the collection and treatment of soap powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the local structure of the utility model.

[0021] Figure 3 for Figure 2 A partial enlarged view of the .

[0022] In the figure: 1-frame, 101-column, 2-collecting tank, 201-cylinder, 3-vibrator, 4-line comb, 5-wire brush, 6-tank bracket, 7-vibration-damping airbag, 8-first cover plate, 9-second cover plate, 10-diverter, 11-solenoid valve, 12-pipeline, 13-collecting trolley. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1: Figures 1 to 3 As shown, an airbag vibrating brush device for steel wire surface treatment includes a frame 1, a collecting trough 2, a vibrator 3, a wire dividing comb 4 and a wire brush 5; the collecting trough 2 is connected to a trough body bracket 6, the trough body bracket 6 is connected to the frame 1 through a vibration-damping airbag 7, and the vibrator 3 is connected to the bottom of the trough body; the wire brush 5 is arranged in the collecting trough 2, and the wire dividing comb 4 is connected to both ends of the upper opening of the collecting trough 2; the upper opening of the collecting trough 2 is connected to a first cover plate 8 to prevent the wire brush 5 from running out, and the frame 1 above the first cover plate 8 is connected to a second cover plate 9 to prevent dust from overflowing.

[0025] The collecting tank 2 is funnel-shaped, with an open top and a bottom connected to a cylinder 201 , and a tank support 6 is connected to the top of the collecting tank 2 .

[0026] Among them, four columns 101 are connected to the frame 1, the metal bases at the top of the four rubber vibration-damping airbags 7 are connected to the bottom of the trough bracket 6, and the metal base at the bottom of the vibration-damping airbags 7 is connected to the columns 101.

[0027] A tray is connected to the upper inner portion of the tank body, the wire brushes 5 are arranged on the tray, and the tray is provided with a plurality of through holes for dust to fall.

[0028] The wire-dividing comb 4 is connected to the front and rear ends of the upper opening of the trough body, and the wire brush 5 is flush with the wire-dividing comb 4 .

[0029] The second cover plate 9 covers the first cover plate 8 , and the line dividing comb 4 is exposed from the second cover plate 9 .

[0030] The frame 1 is connected to a diverter 10, which is connected to a solenoid valve 11 through an air pipe. The solenoid valve 11 is connected to an air source through an air pipe. The diverter 10 is connected to each vibration-damping airbag 7 through an air pipe for air supply.

[0031] Example 2: This example is a further improvement of Example 1. The main improvement is that, when using Example 1, it is inconvenient to collect soap powder. In this example, the above defects can be avoided. Specifically:

[0032] The lower end of the cylinder 201 at the bottom of the collecting tank 2 is connected to the pipe 12, and the bottom end of the pipe 12 is placed in the collecting cart 13; in this embodiment, the lower end of the cylinder 201 at the bottom of the collecting tank 2 is connected to the pipe 12, and the bottom end of the pipe 12 is placed in the collecting cart 13, which can facilitate the collection and processing of soap powder.

[0033] Apart from this, this embodiment is exactly the same as Embodiment 1 and will not be described in detail here.

[0034] The specific working principle of this utility model is as follows:

[0035] The steel wire passes through the wire comb 4 and one end of the wire brush 5. After passing through multiple wire brushes 5, the soap powder on the surface of the steel wire is scraped off by the wire brush 5 and falls into the collection tank 2. The vibrator 3 vibrates to shake off the soap powder attached to the inner wall of the collection tank 2, and the soap powder falls into the collection trolley 13 through the pipe 12.

[0036] The vibration-damping airbag 7 is connected to the frame 1 and the tank bracket 6. When the vibrator 3 is working, the vibrator 3 will drive the collection tank 2 and the tank bracket 6 to shake. Due to the shock-absorbing characteristics of the vibration-damping airbag 7, the impact of the vibration on the frame 1 will be absorbed by the vibration-damping airbag 7, so the frame 1 will not vibrate, thereby achieving the effect of reducing noise and overall stability.

[0037] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention shall be included in the scope of protection of the present invention.

Claims

1. An airbag vibrating brush device for steel wire surface treatment, characterized in that: The invention comprises a frame (1), a collecting trough (2), a vibrator (3), a line-dividing comb (4) and a wire brush (5); the collecting trough (2) is connected to a trough support (6), the trough support (6) is connected to the frame (1) via a vibration-damping airbag (7), and the vibrator (3) is connected to the bottom of the trough; the wire brush (5) is arranged in the collecting trough (2), and the line-dividing comb (4) is connected to both ends of the upper opening of the collecting trough (2); the upper opening of the collecting trough (2) is connected to a first cover plate (8) for preventing the wire brush (5) from escaping, and the frame (1) above the first cover plate (8) is connected to a second cover plate (9) for preventing dust from overflowing.

2. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: The collecting trough (2) is funnel-shaped, the top end of the collecting trough (2) is open, the bottom end of the collecting trough (2) is connected to a cylinder (201), and the trough support (6) is connected to the top end of the collecting trough (2).

3. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: The frame (1) is connected to a column (101), the metal base at the top end of the rubber damping airbag (7) is connected to the bottom end of the tank bracket (6), and the metal base at the bottom end of the damping airbag (7) is connected to the column (101).

4. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: A tray is connected to the upper inner portion of the tank body, the wire brushes (5) are arranged on the tray, and the tray is provided with a plurality of through holes for dust to fall.

5. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: The line-dividing comb (4) is connected to the front and rear ends of the upper opening of the trough body, and the wire brush (5) is flush with the line-dividing comb (4).

6. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: The second cover plate (9) covers the first cover plate (8), and the line-dividing comb (4) is exposed from the second cover plate (9).

7. The airbag vibrating brush device for steel wire surface treatment according to claim 1, characterized in that: The frame (1) is connected to a diverter (10), the diverter (10) is connected to a solenoid valve (11) via an air pipe, the solenoid valve (11) is connected to an air source via an air pipe, and the diverter (10) is connected to each vibration-damping airbag (7) via the air pipe.

8. The airbag vibrating brush device for steel wire surface treatment according to claim 2, characterized in that: The lower opening of the cylinder (201) at the bottom end of the collecting tank (2) is connected to a pipe (12), and the bottom end of the pipe (12) is placed in a collecting trolley (13).