Metallographic cutting machine convenient to clean

By introducing a receiving device into the metallographic cutting machine, the problem of cleaning iron chips and debris is solved, the blockage of water pipes is avoided, and the sample is easily taken, thereby improving the operational convenience.

CN223339129UActive Publication Date: 2025-09-16BENGANG STEEL PLATES CO LTD
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Patent Information

Application Number
CN202422770403.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

During the use of existing metallographic cutting machines, iron filings and debris generated by grinding wheel wear accumulate on the cutting machine housing and are difficult to clean, resulting in blockage of water pipes. In addition, metallographic samples are easily dropped during the cutting process and are difficult to remove.

Method used

A metallographic cutting machine including a receiving device is designed. The receiving device consists of a receiving plate and a filter plate. The receiving plate is provided with a through hole. The filter plate is a filter screen, which is slidably connected to the box through a slide, which is convenient for cleaning iron filings and debris, and is easy to disassemble through a snap-on connection.

Benefits of technology

It effectively avoids the blockage of water pipes, facilitates the cleaning of iron filings and debris, and makes it easy for operators to pick up and clean up fallen samples, thereby improving operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metallographic cutting machines, in particular to a metallographic cutting machine convenient to clean. Comprising a box body, a base, a clamp and a grinding wheel, the base is fixedly connected into the box body, the clamp is fixedly connected to the base, the grinding wheel is installed on the box body, a sample is clamped and fixed through the clamp, and the grinding wheel cuts the sample; the upper part of the receiving device is provided with a receiving plate with a through hole, and the lower part of the receiving device is provided with a filter plate with a filter screen; a slide way is arranged in the box body, an opening is formed in the side face of the box body, and the bearing device is placed in the box body through the opening, slidably connected with the box body, capable of sliding along the slide way and capable of being pulled out from the opening. The bearing device is arranged around the clamp, and the top face of the bearing device is not higher than the clamp. Scrap iron and flocculent disintegrating slag deposits generated by abrasion of the grinding wheel can be cleaned up conveniently, and operators can take samples and clean waste samples conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallographic cutting machines, in particular to a metallographic cutting machine which is easy to clean. Background Art

[0002] Metallographic cutting machines are widely used for cutting metallographic specimens. They are highly adaptable and offer relatively high cutting accuracy. Resin grinding wheels can cut soft metal parts such as copper, aluminum, and alloys, as well as hard metal parts such as quenched carbon steel and high-speed steel. Equipped with a cooling device, the configured coolant dissipates the heat generated during cutting, preventing overheating and burns to the metallographic specimen structure.

[0003] However, existing metallographic cutting machines have been found to have at least the following shortcomings: They generate large amounts of iron filings and flocculent debris from abrasive grinding wheels, which accumulate on the cutting machine housing and are difficult to clean. This can easily clog the water pipes and hinder cooling water circulation. Furthermore, metallographic specimens tend to fall behind the base during cutting, making it difficult for operators to lift these small specimens from the bottom and inconvenient to clean.

[0004] The Chinese patent document with application number 202222174733.X discloses “a debris cleaning device for a cutting machine”, which solves the problem that debris cannot be classified and metal debris mixed with iron filings cannot be distinguished, but it is not convenient for cleaning and taking samples. The Chinese patent document with application number 202123184550.8 discloses “a multifunctional small CNC cutting machine”, whose main function is to cut and blank plates. The setting of the grid receiving plate makes it convenient for operators to take small parts. However, the device can only rely on mesh magnets to absorb iron filings, and cannot clean up other debris. The Chinese patent document with application number 202322639921.X discloses “a cutting machine that is convenient for collecting iron filings”, whose main function is to use electromagnets to collect iron filings formed by cutting, and cannot clean up other debris. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a metallographic cutting machine that is easy to clean, which is convenient for cleaning up iron filings and flocculent debris accumulations produced by wear of grinding wheels, and is convenient for operators to take samples and clean up waste samples.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A metallographic cutting machine that is easy to clean includes a box, a base, a clamp and a grinding wheel. The base is fixed in the box, the clamp is fixed on the base, the grinding wheel is installed on the box, the sample is clamped and fixed by the clamp, and the grinding wheel cuts the sample; it also includes a receiving device, the upper part of the receiving device is a receiving plate with a through hole, and the lower part is a filter plate with a filter screen; a slide is provided in the box, and an opening is provided on the side of the box. The receiving device is placed in the box through the opening and is slidably connected to the box. It can slide along the slide and can be pulled out from the opening; the receiving device is arranged around the clamp, and the top surface of the receiving device is not higher than the clamp.

[0008] Furthermore, the receiving plate and the filter plate are connected in a snap-fit ​​manner.

[0009] Furthermore, the through holes on the receiving plate are in a grid shape.

[0010] Furthermore, the box body is a trapezoidal box body structure with an upper opening, the left and right side surfaces are trapezoidal, the front and rear side surfaces are rectangular, and the rear side surface is higher than the front side surface.

[0011] Furthermore, the two ends of the front side surface of the box body are provided with openings, and the rear end of the right side surface of the box body is provided with an opening.

[0012] Furthermore, it also includes a handle, which is fixed to the outer end surface of the receiving device.

[0013] Compared with the prior art, the present invention has at least the following technical effects or advantages:

[0014] 1. The utility model is equipped with a receiving device. The upper part of the receiving device is a receiving plate with a through hole, and the lower part is a filter plate with a filter screen. During use, the filter screen not only receives the iron filings and debris generated by cutting the sample, preventing the water pipe from being blocked and hindering the cooling water circulation; but also the mesh receiving plate can receive the sample that has been cut, making it easier for the operator to take the sample and clean up the waste sample.

[0015] 2. The receiving plate and the filter plate of the utility model are connected by snap-fitting. The iron filings and debris in the filter screen of the filter plate can be cleaned by lifting the mesh receiving plate.

[0016] 3. The utility model is provided with a handle, which is fixed to the outer end surface of the receiving device, so that the operator can quickly put the receiving device into or take it out of the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model (excluding the receiving device).

[0019] Figure 3It is a schematic diagram of the three-dimensional structure of the receiving device of the utility model.

[0020] In the figure: 1-grinding wheel, 2-base, 3-first grid receiving plate, 4-second grid receiving plate, 5-third grid receiving plate, 6-first handle, 7-second handle, 8-third handle, 9-clamp, 10-slide, 11-box, 12-filter plate. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below. In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0024] In the description of the present invention, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0025] Unless otherwise specifically stated, the relative arrangement of the parts and steps, the numerical expressions and the numerical values ​​described in these embodiments do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0026] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0027] like Figure 1-3 As shown, a metallographic cutting machine that is easy to clean includes a box 11, a base 2, a clamp 9, a grinding wheel 1 and a receiving device.

[0028] The box body 11 is a trapezoidal box structure with an upper opening, the left and right side surfaces are trapezoidal, the front and rear side surfaces are rectangular, and the rear side surface is higher than the front side surface. Slideways 10 are provided on the inner walls of the left and right sides of the box body 11 and the inner wall of the rear side.

[0029] The base 2 is fixed to the center of the bottom surface of the box 11. The base 2 is a rectangular parallelepiped with slideways 10 on the left and right sides and the rear side. The front side of the box 11 has two openings, located on the left and right sides of the base 2; the rear right side of the box 11 has an opening, located behind the base 2. Three receiving devices are provided, which are placed into the box 11 through these three openings.

[0030] The clamp 9 is fixed to the top of the base 2, and the grinding wheel 1 is installed on the left inner wall of the box body, located at the upper part. The sample is clamped and fixed by the clamp 9, and the grinding wheel 1 cuts the sample.

[0031] The upper portion of the receiving device consists of a receiving plate with through-holes, and the lower portion of the receiving plate consists of a filter plate 12 with a filter screen. The receiving plates of the three receiving devices are the first mesh receiving plate 3, the second mesh receiving plate 4, and the third mesh receiving plate 5. The through-holes in the receiving plates are rectangular, distributed evenly across the receiving plates in a matrix, forming a grid pattern. The receiving plates connect to the filter plate 12 using a snap-fit ​​mechanism. The outer end surfaces of the filter plates of the three receiving devices are provided with a first handle 6, a second handle 7, and a third handle 8, respectively.

[0032] When in use, place the sample to be cut in the clamp 9 above the base 2 on the box 11, clamp the sample and use the grinding wheel 1 to cut it. The waste samples generated during cutting will fall on the first grid receiving plate 3, the second grid receiving plate 4 and the third grid receiving plate 5, making it easy for the operator to pick them up. Some small iron filings or debris will fall on the three filter plates 12, and the cooling water will be filtered and recycled through the receiving device. The operator pulls the first handle 6, the second handle 7 and the third handle 8 to pull out the receiving device connected by the slide 10 on the side wall of the box, and lifts up the first grid receiving plate 3, the second grid receiving plate 4 and the third grid receiving plate 5, so that the iron filings and debris in the three filter screens 12 can be cleaned.

[0033] During use, the filter screen not only catches the iron filings and debris generated by cutting the sample, thus preventing the water pipe from being clogged and hindering the cooling water circulation, but also the mesh receiving plate can catch the sample that has been cut and dropped, making it easier for the operator to take the sample and clean up the waste sample. The receiving plate of the utility model is connected to the filter plate 12 in a snap-fit ​​manner. By opening the mesh receiving plate, the iron filings and debris in the filter screen of the filter plate can be cleaned. The utility model is provided with a handle, which is fixed to the outer end face of the receiving device, making it convenient for the operator to quickly put the receiving device into or take it out of the box body 11.

[0034] The protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent substitutions or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metallographic cutting machine that is easy to clean, comprising a housing, a base, a fixture, and a grinding wheel. The base is fixed to the housing, the fixture is fixed to the base, the grinding wheel is mounted on the housing, the sample is clamped and fixed by the fixture, and the grinding wheel cuts the sample; Its characteristics are: It also includes a receiving device, wherein the upper portion of the receiving device is a receiving plate with a through hole, and the lower portion is a filter plate with a filter screen; A slide is provided in the box body, and an opening is provided on the side of the box body. The receiving device is placed into the box body through the opening and is slidably connected to the box body. It can slide along the slide and can be pulled out from the opening. The receiving device is arranged around the clamp, and the top surface of the receiving device is not higher than the clamp.

2. The metallographic cutting machine that is easy to clean according to claim 1, characterized in that: The receiving plate and the filter plate are connected in a snap-fit ​​manner.

3. The metallographic cutting machine that is easy to clean according to claim 1, characterized in that: The through holes on the receiving plate are in a grid shape.

4. The metallographic cutting machine that is easy to clean according to claim 1, characterized in that: The box body is a trapezoidal box body structure with an upper opening, the left and right side surfaces are trapezoidal, the front and rear side surfaces are rectangular, and the rear side surface is higher than the front side surface.

5. The metallographic cutting machine that is easy to clean according to claim 4, characterized in that: The two ends of the front side surface of the box body are provided with openings, and the rear end of the right side surface of the box body is provided with an opening.

6. The metallographic cutting machine that is easy to clean according to claim 1, characterized in that: It also includes a handle, which is fixed to the outer end surface of the receiving device.

Citation Information

Patent Citations

  • Multifunctional small numerical control cutting machine

    CN216680559U

  • A debris cleaning device for a cutting machine

    CN218836972U

  • Cutting machine capable of conveniently collecting scrap iron

    CN221210049U