Polishing power head with double cloth wheels

By designing a double cloth wheel polishing power head and using a single motor to synchronously drive the harder and softer cloth wheels, the problems of low production efficiency and high cost in the existing technology are solved, and efficient polishing and low-cost production are achieved.

CN223339131UActive Publication Date: 2025-09-16JIANGSU MINXING AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422187334.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-16
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In existing automated polishing operations, polishing equipment using a single cloth wheel has the problems of low production efficiency and high cost. Especially when it is necessary to take into account the appearance quality of the product, it is difficult to improve production efficiency and reduce costs at the same time.

Method used

A double-cloth-wheel polishing power head is designed, which includes a left cloth wheel and a right cloth wheel. It is synchronously driven by a single motor and polishes with a combination of harder and softer cloth wheels. The robot only needs to grab one device to perform sequential polishing, and the cloth wheels are arranged symmetrically to improve space utilization and flexibility.

Benefits of technology

While ensuring the surface quality of the product, it improves production efficiency, reduces production costs, and ensures the consistency of the polishing process through synchronous rotation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223339131U_ABST
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Abstract

The utility model discloses a polishing power head with double cloth wheels, and belongs to the technical field of polishing operation. Comprising a rack; the left cloth wheel and the right cloth wheel are arranged on the rack; the motor is arranged on the rack and connected with the left cloth wheel and the right cloth wheel through a transmission assembly, and the left cloth wheel and the right cloth wheel are driven to rotate through the single motor at the same time; and the robot arm is connected with the rack, and the rack is driven to move through the action of the robot arm, so that the workpiece makes contact with the left cloth wheel and the right cloth wheel, and polishing operation is completed. According to the polishing equipment, the two cloth wheels are integrated at the same time, the left cloth wheel and the right cloth wheel can be arranged to be a soft cloth wheel and a hard cloth wheel, a robot only needs to grab one piece of polishing equipment, polishing operation can be conducted on a product through the hard cloth wheel and the soft cloth wheel in sequence, the production efficiency is improved, and meanwhile the production cost is reduced. And the surface quality of the product is ensured, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of polishing operations, and in particular relates to a double-cloth wheel polishing power head. Background Art

[0002] During polishing operations, the hardness of the polishing wheel directly impacts polishing quality and production efficiency. Softer wheels produce higher polishing quality but lower production efficiency, while harder wheels produce higher efficiency but lower polishing quality. Therefore, in actual production, to ensure both polishing quality and efficiency, a harder and softer wheel are often used in combination.

[0003] In the existing automated polishing operation of luggage rack products, a robot is generally used to grab a single cloth wheel polishing power head to polish the luggage rack products. In addition, due to the high quality requirements of the product appearance, a single set of softer cloth wheels is generally used for production, which has low production efficiency. If production efficiency needs to be improved, two robots are required to grab harder cloth wheels and softer cloth wheels to polish the products in turn, which has high production costs. Utility Model Content

[0004] The utility model aims at solving the above problems in the prior art and proposes a double-cloth wheel polishing power head which can reduce production cost and improve production efficiency.

[0005] The utility model can be realized by the following technical solutions:

[0006] A double cloth wheel polishing power head, comprising:

[0007] frame;

[0008] A left cloth wheel and a right cloth wheel, both of which are arranged on the frame;

[0009] A motor is provided on the frame and connected to the left cloth wheel and the right cloth wheel through a transmission assembly, and drives the left cloth wheel and the right cloth wheel to rotate simultaneously through a single motor;

[0010] A robot arm is connected to the frame, and the frame is driven to move by the movement of the robot arm, so that the workpiece contacts the left cloth wheel and the right cloth wheel and completes the polishing operation.

[0011] As a further improvement of the present invention, the robot arm is installed on the top of the frame, and the frame opening is set downward, and the left cloth wheel and the right cloth wheel are located at the opening at the bottom of the frame.

[0012] As a further improvement of the present invention, the left cloth wheel and the right cloth wheel are arranged symmetrically and a distance is left between them and the inner cavity of the frame to form an installation space. The motor is arranged in the installation space and forms an upper and lower arrangement structure with the left cloth wheel and the right cloth wheel.

[0013] As a further improvement of the present invention, it further comprises a main shaft, and the left cloth wheel and the right cloth wheel are respectively mounted on the two main shafts.

[0014] As a further improvement of the present invention, a fixing plate and the transmission assembly are respectively provided on both sides of the frame, and both ends of the main shaft are respectively connected to the transmission assembly and the fixing plate.

[0015] As a further improvement of the present invention, the transmission assembly consists of a driving pulley, a belt, and a driven pulley. The output shaft of the motor is connected to the driving pulley, and the ends of the two main shafts are equipped with the driven pulleys. The driving pulley and the driven pulley are connected by a belt.

[0016] As a further improvement of the present invention, a main bearing mounting seat is further provided on the frame, one end of the main shaft is passed through the main bearing mounting seat through at least one pair of bearings, and the main bearing mounting seat is located between the driven pulley and the polishing wheel.

[0017] As a further improvement of the present invention, the other end of the main shaft is mounted on the fixed plate via a secondary bearing mounting seat, and the main shaft is connected to the secondary bearing mounting seat via inner and outer conical surfaces.

[0018] As a further improvement of the present invention, it further includes polishing spray guns, of which at least two are provided and are respectively arranged on the sides of the frame, and at least one of the polishing spray guns is arranged toward the left cloth wheel and the right cloth wheel.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The polishing device provided in this application integrates two cloth wheels. The left cloth wheel and the right cloth wheel can be set as a softer cloth wheel and a harder cloth wheel respectively. The robot only needs to grab one polishing device to polish the product with the harder cloth wheel and the softer cloth wheel in turn. While improving production efficiency, it also ensures the surface quality of the product and reduces production costs.

[0021] 2. The left and right cloth wheels are arranged symmetrically, and a distance is left between them and the inner cavity of the frame to form an installation space. The motor is set in the installation space and forms an upper and lower arrangement structure with the left and right cloth wheels, which improves the space utilization rate of the equipment, reduces the volume of the equipment, and further increases the flexibility of the robot arm when performing polishing operations after grasping, indirectly improving the polishing effect of the product;

[0022] 3. The left and right cloth wheels are connected to the motor through their own driven pulleys, so they can rotate synchronously to ensure the consistency of the polishing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of a double cloth wheel polishing power head of the utility model;

[0024] Figure 2 This is a top view of the double cloth wheel polishing power head of the utility model;

[0025] Figure 3 This is a side view of the double cloth wheel polishing power head of the utility model;

[0026] Figure 4 This utility model Figure 3 Section view along AA.

[0027] In the figure, 100, frame; 110, left cloth wheel; 120, right cloth wheel; 130, motor; 140, robot arm; 150, main shaft; 160, fixed plate; 170, transmission assembly; 171, driving pulley; 172, belt; 173, driven pulley; 180, main bearing mounting seat; 190, secondary bearing mounting seat; 200, polishing spray gun. DETAILED DESCRIPTION

[0028] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical method of the present invention, but the present invention is not limited to these embodiments.

[0029] like Figure 1-4 As shown, the utility model provides a double cloth wheel polishing power head, comprising:

[0030] Rack 100;

[0031] The left cloth wheel 110 and the right cloth wheel 120 are both arranged on the frame 100;

[0032] The motor 130 is mounted on the frame 100 and connected to the left cloth wheel 110 and the right cloth wheel 120 via the transmission assembly 170. The motor 130 drives the left cloth wheel 110 and the right cloth wheel 120 to rotate simultaneously.

[0033] The robot arm 140 is connected to the frame 100 , and the frame 100 is driven to move by the movement of the robot arm 140 so that the workpiece contacts the left cloth wheel 110 and the right cloth wheel 120 and completes the polishing operation.

[0034] That is to say, the polishing equipment provided in this embodiment integrates two cloth wheels at the same time. The left cloth wheel 110 and the right cloth wheel 120 can be set as a softer cloth wheel and a harder cloth wheel. The robot only needs to grab one polishing equipment to polish the product successively through the harder cloth wheel and the softer cloth wheel. While improving production efficiency, it also ensures the surface quality of the product and reduces production costs.

[0035] Preferably, the robot arm 140 is installed on the top of the frame 100 , and the frame 100 is opened downward, and the left cloth wheel 110 and the right cloth wheel 120 are located at the opening at the bottom of the frame 100 .

[0036] Furthermore, the left cloth wheel 110 and the right cloth wheel 120 are arranged symmetrically and a distance is left between them and the inner cavity of the frame 100 to form an installation space. The motor 130 is arranged in the installation space and forms an upper and lower arrangement structure with the left cloth wheel 110 and the right cloth wheel 120, which improves the space utilization rate of the equipment, reduces the size of the equipment, and thereby improves the flexibility of the robot arm 140 when performing polishing operations after grasping, thereby indirectly improving the polishing effect of the product.

[0037] Preferably, it also includes a main shaft 150, and the left cloth wheel 110 and the right cloth wheel 120 are respectively installed on the two main shafts 150, and the motor 130 drives the two main shafts 150 to rotate through the transmission assembly 170 to realize the rotation of the left cloth wheel 110 and the right cloth wheel 120.

[0038] Preferably, a fixing plate 160 and a transmission assembly 170 are respectively provided on both sides of the frame 100, and both ends of the main shaft 150 are respectively connected to the transmission assembly 170 and the fixing plate 160 to ensure the stability of the main shaft 150 after installation.

[0039] The transmission assembly 170 is composed of a driving pulley 171, a belt 172, and a driven pulley 173. The output shaft of the motor 130 is connected to the driving pulley 171. The ends of the two main shafts 150 are both equipped with driven pulleys 173. The driving pulley 171 and the driven pulley 173 are connected by a belt 172.

[0040] When the motor 130 is started, its output shaft drives the active pulley 171 to rotate, and the active pulley 171 drives the driven pulley 173 to rotate through the belt 172. The driven pulley 173 then transmits the rotational force to the main shaft 150, thereby driving the cloth wheel to rotate. Since the left and right cloth wheels are respectively connected to the motor 130 through their respective driven pulleys 173, they can achieve synchronous rotation, ensuring the consistency of the polishing process.

[0041] Preferably, a main bearing mounting seat 180 is also provided on the frame 100, and one end of the main shaft 150 is passed through the main bearing mounting seat 180 through at least a pair of bearings. The main bearing mounting seat 180 is located between the driven pulley 173 and the polishing wheel. At the same time, the other end of the main shaft 150 is mounted on the fixed plate 160 through the secondary bearing mounting seat 190, and the main shaft 150 is connected to the secondary bearing mounting seat 190 through the inner and outer conical surfaces, thereby effectively supporting both ends of the bearing and ensuring the stability of the cloth wheel during high-speed rotation through the bearing.

[0042] Preferably, it also includes polishing spray guns 200, of which at least two are provided and are respectively arranged on the side of the frame 100, and at least one polishing spray gun 200 is arranged toward the left cloth wheel 110 and the right cloth wheel 120, which can spray polishing liquid or polishing powder toward the cloth wheel during the polishing process to help improve the polishing effect.

[0043] The technical means disclosed in the present invention are not limited to those disclosed in the above technical means, but also include technical solutions composed of any combination of the above technical features. The above is a specific embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention, and such improvements and modifications are also considered to be within the scope of protection of the present invention.

[0044] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0045] In addition, terms such as "first," "second," and "an" in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0046] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0047] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

Claims

1. A double cloth wheel polishing power head, characterized in that: include: frame; A left cloth wheel and a right cloth wheel, both of which are arranged on the frame; A motor is provided on the frame and connected to the left cloth wheel and the right cloth wheel through a transmission assembly, and drives the left cloth wheel and the right cloth wheel to rotate simultaneously through a single motor; A robot arm is connected to the frame, and the frame is driven to move by the movement of the robot arm, so that the workpiece contacts the left cloth wheel and the right cloth wheel and completes the polishing operation.

2. A double cloth wheel polishing power head according to claim 1, characterized in that: The robot arm is installed on the top of the frame, and the frame opening is set downward. The left cloth wheel and the right cloth wheel are located at the opening at the bottom of the frame.

3. A double cloth wheel polishing power head according to claim 1, characterized in that: The left cloth wheel and the right cloth wheel are symmetrically arranged and a distance is left between them and the inner cavity of the frame to form an installation space. The motor is arranged in the installation space and forms an upper and lower arrangement structure with the left cloth wheel and the right cloth wheel.

4. A double cloth wheel polishing power head according to claim 1, characterized in that: It also includes main shafts, and the left cloth wheel and the right cloth wheel are respectively installed on the two main shafts.

5. A double cloth wheel polishing power head according to claim 4, characterized in that: A fixing plate and the transmission assembly are respectively provided on both sides of the frame, and two ends of the main shaft are respectively connected to the transmission assembly and the fixing plate.

6. A double cloth wheel polishing power head according to claim 5, characterized in that: The transmission assembly consists of a driving pulley, a belt, and a driven pulley. The output shaft of the motor is connected to the driving pulley. The ends of the two main shafts are both equipped with the driven pulleys. The driving pulley and the driven pulley are connected by a belt.

7. A double cloth wheel polishing power head according to claim 6, characterized in that: The frame is further provided with a main bearing mounting seat, one end of the main shaft is passed through the main bearing mounting seat through at least one pair of bearings, and the main bearing mounting seat is located between the driven pulley and the polishing wheel.

8. The double cloth wheel polishing power head according to claim 5, characterized in that: The other end of the main shaft is mounted on the fixed plate through a secondary bearing mounting seat, and the main shaft is connected to the secondary bearing mounting seat through inner and outer conical surfaces.

9. The double cloth wheel polishing power head according to claim 1, characterized in that: It also includes polishing spray guns, of which at least two are provided and are respectively arranged on the sides of the frame, and at least one of the polishing spray guns is arranged towards the left cloth wheel and the right cloth wheel.