Resin grinding wheel hardened separation net for producing grinding wheel
By using resin grinding wheels to harden the spacer mesh in the production of grinding wheels, combined with the design of the bottom mesh and pad mesh and fixed with modified Teflon glue, the problems of uneven thickness and flat structure of the grinding wheels are solved, and the effect of core reinforcement and reuse is achieved.
Patent Information
- Application Number
- CN202520043504.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The thickness of the grinding wheel produced in the prior art is uneven, resulting in poor cutting performance and stability, and the spacer can only be made into a flat structure, lacking the core strengthening effect.
A resin grinding wheel is used to harden the spacer, which includes a bottom mesh and a pad mesh. The bottom mesh is provided with small holes, and the pad mesh is provided with large holes. The axes of the two coincide and the inner diameter of the large hole is larger than the small hole, forming a height difference. The spacer is fixed with modified Teflon glue to form a core reinforcement structure.
The core-reinforced grinding wheel structure is realized to improve cutting performance and stability. At the same time, the grinding wheel is non-sticky, supports repeated use, and saves time and labor.
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Figure CN223339210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of producing grinding wheel slices, in particular to a resin grinding wheel hardening separator used for producing grinding wheel slices. Background Art
[0002] Grinding wheels are the most important type of abrasive tools in grinding. Grinding wheels are porous bodies made by adding a binder to abrasives, pressing, drying and sintering. If the grinding wheels currently produced in China are too thick, the cutting performance and efficiency of the grinding wheels will be poor. If the grinding wheels are too thin, the cutting stability of the grinding wheels will be poor. Therefore, it is necessary to produce a grinding wheel with a reinforced core, that is, the thickness of the core is increased, and the thickness of the cutting part is smaller than that of the core. The grinding wheel with this structure has high cutting performance and high cutting efficiency. During the production of the grinding wheel, the abrasive needs to be poured into the mold. At this time, a separator is placed in the mold to ensure that the grinding wheel is formed. However, the separator in the prior art is a single layer, and can only produce a flat grinding wheel.
[0003] The patent publication number CN113649957B was retrieved, and the patent name is a public material of a rail cutting grinding wheel with a surface coating and a preparation method thereof, and specifically discloses an optimization of a preparation method for a rail cutting grinding wheel. The specific preparation method of the grinding wheel blank described in step (5) is: using two glass fiber meshes to make a process: placing a glass fiber mesh, baking the mesh, pressing the mesh, adding the mixture 3 after soaking and placing, placing another glass fiber mesh, and pressing it using a hot pressing mold; using three glass fiber meshes to make a process: placing a glass fiber mesh, baking the mesh, pressing the mesh, adding the mixture 3 after soaking and placing, then placing another glass fiber mesh, baking the mesh, pressing the mesh, adding the mixture 3 after soaking and placing, placing the last glass fiber mesh, and pressing it using a hot pressing mold.
[0004] By analyzing the above-mentioned public materials, it can be known that the grinding wheel produced by this method has a planar structure and does not have the effect of strengthening the core. Utility Model Content
[0005] In view of this, the utility model provides a resin grinding wheel hardening spacer for producing grinding wheels, which can not only produce grinding wheels with reinforced cores, but also does not stick to the grinding wheels, can be reused, and saves time and labor.
[0006] In order to solve the above technical problems, the utility model provides a resin grinding wheel hardening screen for producing grinding wheel sheets, comprising:
[0007] bottom net;
[0008] A pad net, which is arranged on the upper end surface of the bottom net and is fixedly connected to the bottom net;
[0009] Small holes, the small holes are arranged on the bottom net;
[0010] Large holes, the large holes are arranged on the mat net;
[0011] The axes of the small hole and the large hole coincide, and the inner diameter of the large hole is larger than that of the small hole. A height difference is formed between the large hole on the pad mesh and the small hole on the bottom mesh, which is used to strengthen the grinding wheel core.
[0012] Furthermore, the bottom net includes warp threads and weft threads, which are formed by interweaving.
[0013] Furthermore, the mat net includes warp threads and weft threads, which are formed by interweaving.
[0014] Furthermore, the pad meshes are provided in a plurality of numbers and are distributed in layers, and the inner diameters of the macropores on the pad meshes are the same.
[0015] Furthermore, an adhesive layer is provided between the bottom net and the pad net, and the adhesive layer is solidified by modified Teflon glue.
[0016] Furthermore, the bottom net and the pad net are both soaked in modified Teflon glue and fixed after being squeezed.
[0017] The beneficial effects of the above technical solution of the utility model are as follows:
[0018] 1. It can produce grinding wheels with core reinforcement. By setting a bottom mesh, a pad mesh, and large holes with height differences, the produced grinding wheels have a core reinforcement structure.
[0019] 2. Non-stick grinding wheel, reusable, time-saving and labor-saving. The bottom net and pad net soaked in modified Teflon glue will not stick to the grinding wheel when making the grinding wheel, and can be reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 for Figure 1 Rear view;
[0022] Figure 3 for Figure 1 Axonometric drawing of
[0023] Figure 4 Schematic diagram of the structure of the multi-layer mat net;
[0024] Figure 5 A grinding wheel with a reinforced core.
[0025] In the figure: 1. Bottom mesh; 2. Pad mesh; 3. Small holes; 4. Large holes; 5. Warp; 6. Weft; 7. Grinding wheel; 8. Adhesive layer. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-5 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.
[0027] like Figure 1-5 As shown: Example
[0028] A resin grinding wheel hardening spacer for producing grinding wheel discs includes a base net 1; a pad net 2, which is arranged on the upper end surface of the base net 1 and fixedly connected to the base net 1; small holes 3, which are arranged on the base net 1; large holes 4, which are arranged on the pad net 2; the axes of the small holes 3 and the large holes 4 coincide, and the inner diameter of the large holes 4 is larger than that of the small holes 3, and a height difference is formed between the large holes 4 on the pad net 2 and the small holes 3 on the base net 1, which is used to form a reinforcement for the grinding wheel core.
[0029] In this embodiment, the spacer net used in the present technology for making the grinding wheel 7 includes a bottom net 1 and a pad net 2. Small holes 3 are provided on the bottom net 1, and large holes 4 are provided on the pad net 2. The axes of the large holes 4 and the small holes 3 coincide, and the inner diameter of the large hole 4 is larger than the inner diameter of the small hole 3. Due to the addition of the pad net 2, there is a height difference between the large hole 4 and the small hole 3. The spacer net is laid in the mold, and then the abrasive is poured into the mold. After pressurization, the grinding wheel 7 has a core-thickened structure, thus forming a core-reinforced grinding wheel 7. Example
[0030] The bottom net 1 includes warp threads 5 and weft threads 6, which are formed by interweaving.
[0031] Different from the above embodiment, in this embodiment, the bottom net 1 is formed by interweaving the warp threads 5 and the weft threads 6 in the vertical and horizontal directions, and the threads are made of high-twisted glass fiber cloth. Example
[0032] The mat net 2 includes warp threads 5 and weft threads 6, which are interwoven.
[0033] Different from the above embodiment, in this embodiment, the mat net 2 is also formed by interweaving the warp threads 5 and the weft threads 6 in the vertical and horizontal directions, and the threads are made of high-twist glass fiber cloth. Example
[0034] There are a number of the mat nets 2 distributed in layers, and the inner diameters of the large holes 4 on the mat nets 2 are the same.
[0035] Different from the above embodiment, in this embodiment, the number of pad nets 2 can be set according to the thickness of the core that needs to be reinforced. When the number of pad nets 2 is large, the thickness of the reinforced core will also be larger. Example
[0036] An adhesive layer 8 is provided between the bottom net 1 and the pad net 2. The adhesive layer 8 is solidified by modified Teflon glue. The bottom net 1 and the pad net 2 are both soaked in the modified Teflon glue and fixed after being squeezed.
[0037] Different from the above embodiment, in this embodiment, the high-twist glass fiber cloth is soaked in modified Teflon glue and then squeezed and fixed. At this time, the middle layer is the adhesive layer 8, and the ends of the pad net 2 and the bottom net 1 are both covered with solidified modified Teflon glue, which can not only play the role of a tray, but also has the effect of not sticking to the grinding wheel 7.
[0038] The working method (or working principle) of this utility model:
[0039] When this technology is working, the bottom mesh 1 is made into high-twist glass cloth by woven vertically and horizontally, and the pad mesh 2 is cut through the large hole 4 mold to form the large hole 4, and then soaked in modified Teflon glue and squeezed and fixed together to form a partition structure of a single-layer pad mesh 2. If multiple layers are needed, multiple layers of pad mesh 2 can be added. When in use, the partition mesh is placed at the bottom of the mold, and then the abrasive of the grinding wheel 7 is poured into the mold. After pressurization, a core-reinforced grinding wheel 7 is formed. The formation of the core is the position of the large hole 4 and the height difference between the large hole 4 and the small hole 3.
[0040] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.
[0041] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A resin grinding wheel hardening screen for producing grinding wheels, characterized by: include, Bottom net (1); A pad net (2), the pad net (2) being arranged on the upper end surface of the bottom net (1) and fixedly connected to the bottom net (1); Small holes (3), the small holes (3) are arranged on the bottom net (1); Large holes (4), the large holes (4) are arranged on the mat net (2); The axes of the small hole (3) and the large hole (4) coincide with each other, and the inner diameter of the large hole (4) is larger than the inner diameter of the small hole (3). A height difference is formed between the large hole (4) on the pad net (2) and the small hole (3) on the bottom net (1), which is used to form a grinding wheel core reinforcement.
2. The resin grinding wheel hardening screen for producing grinding wheels according to claim 1, characterized in that: The bottom net (1) comprises warp threads (5) and weft threads (6) and is formed by interweaving.
3. The resin grinding wheel hardening spacer for producing grinding wheel according to claim 2, characterized in that: The mat net (2) comprises warp threads (5) and weft threads (6), which are formed by interweaving.
4. The resin grinding wheel hardening spacer for producing grinding wheel according to claim 3, characterized in that: The pad nets (2) are present in a number and are distributed in layers, and the inner diameters of the large holes (4) on the pad nets (2) are the same.
5. The resin grinding wheel hardening spacer for producing grinding wheel according to claim 4, characterized in that: An adhesive layer (8) is provided between the bottom net (1) and the pad net (2), and the adhesive layer (8) is solidified by modified Teflon glue.
6. The resin grinding wheel hardening spacer for producing grinding wheels according to claim 5, characterized in that: The bottom net (1) and the pad net (2) are both soaked in modified Teflon glue and fixed after being squeezed.
Citation Information
Patent Citations
Rail cutting grinding wheel and preparation method thereof
CN113649957B