Edge sawing machine with steering structure

By introducing a steerable placement plate and drive mechanism into the edge sawing machine, automatic steering and clamping of the plate can be achieved, solving the problems of low efficiency of traditional edge sawing machines and high labor intensity of operators, and improving processing accuracy and production efficiency.

CN223339624UActive Publication Date: 2025-09-16LINYI XINHUAYUE EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422381889.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-16
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Traditional sawing machines are inefficient during the board transfer process and are prone to errors, increasing the operator's labor intensity and safety risks.

Method used

A sawing machine with a steering structure is designed, which includes a steerable placement plate, an adjustment mechanism and a drive mechanism. The automatic steering and clamping of the plate are achieved through the linkage of the motor and the cylinder, and the automatic rotation and sawing of the saw disc are achieved through the linkage of the transmission shaft and the motor.

Benefits of technology

It improves sawing accuracy and efficiency, reduces manual operation, reduces labor intensity and safety risks, and enhances the adaptability and flexibility of the sawing machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of edge sawing machines, and provides an edge sawing machine with a steering structure, which comprises a rack, and a bearing seat is fixed on the rack; the rotating rod is rotationally mounted on the bearing seat; the saw disc is fixedly mounted on the rotating rod; the position of the mounting frame is adjustable, and the mounting frame is mounted on the rack in a sliding manner; the steerable placing plate is arranged on the mounting frame, and the placing plate is used for bearing a plate to be subjected to edge sawing; the air cylinder is used for adjusting lifting and is fixed to the mounting frame, a rotatable positioning plate is arranged on an output rod of the air cylinder, and the positioning plate is matched with the containing plate to clamp and fix a plate to be subjected to edge sawing. According to the edge sawing machine with the steering structure, the problems that an existing edge sawing machine is inconvenient to use, and the labor intensity of edge sawing machining personnel is large are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of edge sawing machines, and in particular relates to an edge sawing machine with a steering structure. Background Art

[0002] In the wood processing industry, edge trimming machines are an essential piece of equipment, primarily used to trim the edges of boards to achieve the desired size and shape. With the rapid development of industrial automation, traditional manual or semi-automatic edge trimming machines are no longer able to meet the demands of high-efficiency and high-precision production.

[0003] However, in traditional sawing machine designs, boards usually need to be transferred manually or mechanically between different sawing mechanisms to complete the sawing of long and short edges. This process is not only inefficient, but also easily leads to errors in the transfer of boards, affecting processing accuracy. In addition, the need for manual intervention also increases the labor intensity and safety risks of operators. Utility Model Content

[0004] The utility model provides an edge sawing machine with a steering structure, aiming to solve the problems that the current edge sawing machines are inconvenient to use and the edge sawing workers have high labor intensity.

[0005] The utility model is implemented as follows: a sawing machine with a steering structure comprises: a frame, a bearing seat is fixed on the frame; a rotating rod, the rotating rod is rotatably mounted on the bearing seat; a saw disk, the saw disk is fixedly mounted on the rotating rod; a position-adjustable mounting frame, the mounting frame is slidably mounted on the frame; a steerable placement plate, the placement plate is arranged on the mounting frame, the placement plate is used to carry the plate to be sawed; a cylinder for adjusting the lifting, the cylinder is fixed on the mounting frame, and a rotatable positioning plate is provided on the output rod of the cylinder, the positioning plate cooperates with the placement plate to clamp the plate to be sawed; an adjusting mechanism for adjusting the steering of the placement plate and the positioning plate, the adjusting mechanism is arranged on the mounting frame and the cylinder; an adjusting mechanism for adjusting the movement of the mounting frame, the adjusting mechanism is arranged on the frame; a driving mechanism for driving the rotating rod to rotate, the driving mechanism is arranged on the frame and the rotating rod.

[0006] Preferably, the adjustment mechanism includes: a steering rod rotatably mounted on the mounting frame, the top end of the steering rod being fixedly connected to the bottom of the placement plate; a first motor fixed on the mounting frame, the output shaft of the first motor being fixedly connected to the steering rod via a coupling; an assembly frame fixed on the cylinder output rod; and a rotating shaft rotatably mounted on the assembly frame, one end of the rotating shaft being fixedly connected to the top of the positioning plate.

[0007] Preferably, the adjustment mechanism includes: a mounting block symmetrically fixed on one side of the frame; a screw rod rotatably mounted on the mounting block; an assembly block threadedly sleeved on the screw rod, the top of the assembly block being fixedly connected to the mounting frame; a guide rod slidably mounted on the assembly block, the two ends of the guide rod being fixedly connected to the corresponding mounting block; a second motor fixed to the frame, the output shaft of the second motor being fixedly connected to the screw rod via a coupling.

[0008] Preferably, the driving mechanism includes: a transmission shaft rotatably mounted on the frame; pulleys respectively fixed on the transmission shaft and the rotating rod; a timing belt sleeved on the corresponding pulleys; a third motor fixed on the frame, and the output shaft of the third motor is fixedly connected to the transmission shaft through a coupling.

[0009] Preferably, a protective shell is provided on the frame, and the protective shell is used to cover the pulley and the timing belt.

[0010] Preferably, a drawable and detachable collection box is provided on the frame, and the collection box is used to receive and collect the sawed-off material edges.

[0011] Preferably, rubber pads are fixed to the top of the placement plate and the bottom of the positioning plate, and foot pads are symmetrically fixed to the bottom of the rack.

[0012] Compared with the related art, the edge sawing machine with a steering structure provided by the present invention has the following beneficial effects:

[0013] The automatic rotation and sawing operation of the saw disc are achieved through the linkage of the drive mechanism through the transmission shaft, pulley, timing belt and third motor. This design reduces manual operation and improves production efficiency and sawing accuracy. The introduction of the steering rod, the first motor, the assembly frame and the rotating shaft enables the flexible steering and precise positioning of the placement plate and the positioning plate, which greatly facilitates the adjustment and clamping of the plate and improves the adaptability and flexibility of the sawing machine. The coordinated use of the mounting block, screw, assembly block, guide rod and second motor enables the movable adjustment of the mounting frame position, which not only improves the sawing accuracy, but also reduces the labor intensity of the operator and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of a sawing machine with a steering structure provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the top structure of the utility model;

[0017] Figure 4 It is a structural diagram of the frame in the utility model.

[0018] Figure markings: 1. Frame; 2. Bearing seat; 3. Rotating rod; 4. Saw disc; 5. Mounting frame; 6. Placement plate; 7. Positioning plate; 8. Steering rod; 9. First motor; 10. Cylinder; 11. Assembly frame; 12. Rotating shaft; 13. Mounting block; 14. Screw; 15. Assembly block; 16. Guide rod; 17. Second motor; 18. Drive shaft; 19. Pulley; 20. Timing belt; 21. Third motor; 22. Protective shell; 23. Collection box. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The present invention provides a sawing machine with a steering structure. Figure 1-4As shown, the sawing machine with a steering structure includes: a frame 1, on which a bearing seat 2 is fixed; a rotating rod 3, which is rotatably mounted on the bearing seat 2; a saw disk 4, which is fixedly mounted on the rotating rod 3; a position-adjustable mounting frame 5, which is slidably mounted on the frame 1; a steerable placement plate 6, which is arranged on the mounting frame 5, and is used to carry the plate to be sawed; a cylinder 10 for adjusting the lifting, which is fixed on the mounting frame 5, and a rotatable positioning plate 7 is provided on the output rod of the cylinder 10, which can clamp the plate to be sawed in cooperation with the placement plate 6; an adjusting mechanism for adjusting the steering of the placement plate 6 and the positioning plate 7, which is arranged on the mounting frame 5 and the cylinder 10; an adjusting mechanism for adjusting the movement of the mounting frame 5, which is arranged on the frame 1; a driving mechanism for driving the rotating rod 3 to rotate, which is arranged on the frame 1 and the rotating rod 3.

[0022] The saw blade 4 is fixed on the rotating rod 3 and is the key component for the actual sawing operation. As the rotating rod 3 rotates, the saw blade 4 can saw the plate. The mounting frame 5 is slidably installed on the frame 1 and can adjust its position back and forth to realize automatic pushing of the plate for sawing, which is beneficial to reduce the labor of personnel. The steerable placement plate 6 is set on the mounting frame 5. The placement plate 6 is used to carry the plate to be sawed. The placement plate 6 can be turned to adjust the edge of the plate by turning so as to perform sawing on other edges. The cylinder 10 is fixed on the mounting frame 5, and a rotatable positioning plate 7 is provided on its output rod. The clamping and release of the plate can be achieved by the lifting action of the cylinder 10 and the rotation of the positioning plate 7. This design not only simplifies the fixing process of the plate, but also improves the stability and reliability of the fixation, and further ensures the accuracy of sawing; the steering adjustment mechanism is arranged on the mounting frame 5 and the cylinder 10, which is used to adjust the steering of the placement plate 6 and the positioning plate 7 to ensure that the plate can be accurately aligned with the sawing direction of the saw disk 4; the moving adjustment mechanism is arranged on the frame 1, which is used to adjust the position of the mounting frame 5 to realize automatic pushing of the plate for sawing edge processing; the driving mechanism is arranged on the frame 1 and the rotating rod 3, which is used to drive the rotation of the rotating rod 3, thereby driving the saw disk 4 to perform sawing operations.

[0023] In a further preferred embodiment of the present utility model, the adjusting mechanism includes: a steering rod 8 rotatably mounted on the mounting frame 5, the top of the steering rod 8 is fixedly connected to the bottom of the placement plate 6; a first motor 9 fixed on the mounting frame 5, the output shaft of the first motor 9 is fixedly connected to the steering rod 8 through a coupling; an assembly frame 11 fixed on the output rod of the cylinder 10; a rotating shaft 12 rotatably mounted on the assembly frame 11, one end of the rotating shaft 12 is fixedly connected to the top of the positioning plate 7.

[0024] In this embodiment, the design of the adjustment mechanism has been further optimized and improved, as specifically reflected in the introduction and application of the steering rod 8, the first motor 9, the assembly frame 11, and the rotating shaft 12. The steering rod 8 is rotatably mounted on the mounting frame 5, and its top end is fixedly connected to the bottom of the placement plate 6. This design allows the placement plate 6 to turn as the steering rod 8 rotates, thereby conveniently adjusting the edge of the plate to meet different sawing requirements. The introduction of the steering rod 8 enables flexible steering of the placement plate 6, improving the adaptability and flexibility of the sawing machine. The operator can easily adjust the position and angle of the plate without manually moving or flipping the plate, thereby saving time and labor costs. The first motor 9 is fixed to the mounting frame 5, and its output shaft is fixedly connected to the steering rod 8 via a coupling. When the first motor 9 is started, its output shaft drives the steering rod 8 to rotate, thereby driving the placement plate 6 to turn. The automated control of the first motor 9 makes the steering of the placement plate 6 more precise and quick. Operators can achieve automatic plate steering simply by using a control panel or remote control, eliminating the need to manually operate the steering rod 8. This significantly reduces labor intensity and improves work efficiency. The assembly jig 11 is fixed to the output rod of the cylinder 10 and serves as the mounting base for the rotating shaft 12. The design of the assembly jig 11 ensures that the rotating shaft 12 can rotate stably and withstand the forces generated by the positioning plate 7 when clamping the plate. The introduction of the assembly jig 11 strengthens the connection between the positioning plate 7 and the cylinder 10, improving the stability and reliability of the clamping system. Furthermore, the design of the assembly jig 11 facilitates the installation and commissioning of the rotating shaft 12. The rotating shaft 12 is rotatably mounted on the assembly jig 11, with one end fixedly connected to the top of the positioning plate 7. This design enables the positioning plate 7 to rotate about the rotating shaft 12, thereby clamping and releasing the plate. The introduction of the rotating shaft 12 provides greater flexibility and variety in the clamping methods of the positioning plate 7. By adjusting the rotation angle and force of the rotating shaft 12, operators can achieve precise clamping of plates of different sizes, shapes, and materials. At the same time, the rotation of the rotating shaft 12 also facilitates the release operation of the plate and reduces the risk of damage to the surface of the plate by the clamping system. In summary, the adjustment mechanism in this embodiment further improves the degree of automation and processing accuracy of the sawing machine by introducing components such as the steering rod 8, the first motor 9, the assembly frame 11 and the rotating shaft 12.

[0025] In a further preferred embodiment of the present invention, the adjustment mechanism includes: a mounting block 13 symmetrically fixed on one side of the frame 1; a screw 14 rotatably mounted on the mounting block 13; an assembly block 15 threadedly sleeved on the screw 14, and the top of the assembly block 15 is fixedly connected to the mounting frame 5; a guide rod 16 slidably mounted on the assembly block 15, and both ends of the guide rod 16 are fixedly connected to the corresponding mounting block 13; a second motor 17 fixed to the frame 1, and the output shaft of the second motor 17 is fixedly connected to the screw 14 through a coupling.

[0026] In this embodiment, the design of the adjustment mechanism has been significantly enhanced, particularly by introducing components such as the mounting block 13, screw 14, assembly block 15, guide rod 16, and second motor 17, thereby achieving high-precision, automated adjustment of the position of the mounting frame 5. The mounting block 13 is symmetrically fixed to one side of the frame 1, providing a stable support point for the rotation of the screw 14. The symmetrical design of the mounting block 13 ensures the stability of the screw 14 during rotation, avoiding vibration or deviation caused by uneven force, thereby ensuring the accuracy and reliability of adjustment. The screw 14 is rotatably mounted on the mounting block 13 and is connected to the assembly block 15 via a thread. When the screw 14 rotates, the thread causes the assembly block 15 to move along the axial direction of the screw 14. The threaded connection design between the screw 14 and the assembly block 15 enables precise adjustment of the position of the mounting frame 5. By controlling the rotation direction and amount of the screw 14, the forward or backward distance of the mounting frame 5 can be accurately controlled, thereby controlling the placement plate 6 to move forward, and controlling the placement plate 6 to move backward and reset, thereby realizing automatic push-plate sawing processing. The operator only needs to realize automatic adjustment of the mounting frame 5 through the control panel or remote control, without manually rotating the screw 14, which greatly reduces labor intensity and is also beneficial to safety.

[0027] In a further preferred embodiment of the present invention, the driving mechanism includes: a transmission shaft 18 rotatably mounted on the frame 1; pulleys 19 respectively fixed to the transmission shaft 18 and the rotating rod 3; a timing belt 20 sleeved on the corresponding pulley 19; a third motor 21 fixed to the frame 1, and the output shaft of the third motor 21 is fixedly connected to the transmission shaft 18 through a coupling.

[0028] In this embodiment, the drive mechanism design has been optimized. By incorporating components such as a drive shaft 18, pulley 19, timing belt 20, and a third motor 21, efficient and stable drive is achieved for the rotating rod 3 and saw disc 4. The introduction of the third motor 21 enables automated control of the saw disc 4's rotation. The operator can start and stop the motor and adjust its speed simply through a control panel or remote control, achieving precise control over the sawing process. This design not only improves work efficiency but also reduces operator workload and safety risks.

[0029] In a further preferred embodiment of the present invention, a protective shell 22 is provided on the frame 1 , and the protective shell 22 is used to cover the pulley 19 and the timing belt 20 .

[0030] In this embodiment, a protective housing 22 is provided on the frame 1 to cover the pulley 19 and timing belt 20. This design has significant benefits. The protective housing 22 is fixed to the frame 1, and its design size and position are carefully calculated to ensure that it completely covers the pulley 19 and timing belt 20. This design not only protects these key components from interference from the external environment but also improves the safety of the equipment.

[0031] In a further preferred embodiment of the present invention, a drawable and detachable collection box 23 is provided on the frame 1, and the collection box 23 is used to receive and collect the sawed-off material edges.

[0032] In this embodiment, by providing a removable collection box 23 on the frame 1, effective collection of the material edges generated during the sawing process is achieved. The collection box 23 is designed to be removable to facilitate the reception and temporary storage of the material edges dropped during the sawing process. This design not only facilitates the collection of the material edges, but also facilitates subsequent cleaning and processing.

[0033] In a further preferred embodiment of the present invention, rubber pads are fixed to the top of the placement plate 6 and the bottom of the positioning plate 7, and foot pads are symmetrically fixed to the bottom of the rack 1.

[0034] In this embodiment, a rubber pad is fixed on the top of the placement plate 6. The softness of the rubber pad can reduce the friction and scratches caused by the direct contact between the plate and the placement plate 6 during the placement and sawing process, thereby protecting the surface of the plate from damage. The material of the rubber pad usually has a certain viscosity or friction, which helps the plate to remain stable during the sawing process and is not easy to slide.

[0035] In summary, the automatic rotation and sawing operation of the saw disc 4 are achieved through the linkage of the drive mechanism through the transmission shaft 18, the pulley 19, the timing belt 20 and the third motor 21. This design reduces manual operation and improves production efficiency and sawing accuracy. The introduction of the steering rod 8, the first motor 9, the assembly frame 11 and the rotating shaft 12 enables the placement plate 6 and the positioning plate 7 to be flexibly turned and accurately positioned, which greatly facilitates the adjustment and clamping of the plate and improves the adaptability and flexibility of the sawing machine. The coordinated use of the mounting block 13, the screw 14, the assembly block 15, the guide rod 16 and the second motor 17 enables the movement and adjustment of the position of the mounting frame 5, which not only improves the sawing accuracy, but also reduces the labor intensity of the operator and improves work efficiency.

[0036] It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0037] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A sawing machine with a steering structure, characterized in that: include: A frame, on which a bearing seat is fixed; a rotating rod, the rotating rod being rotatably mounted on the bearing seat; a saw disc, the saw disc being fixedly mounted on the rotating rod; A mounting frame with adjustable position, wherein the mounting frame is slidably mounted on the frame; A steerable placement plate, the placement plate being arranged on the mounting frame and used for carrying a plate to be sawed; A cylinder for adjusting the lifting and lowering, the cylinder being fixed on the mounting frame, the output rod of the cylinder being provided with a rotatable positioning plate, the positioning plate cooperating with the placement plate to clamp the plate to be sawed; an adjusting mechanism for adjusting the rotation direction of the placement plate and the positioning plate, the adjusting mechanism being arranged on the mounting frame and the cylinder; an adjusting mechanism for adjusting the movement of the mounting frame, wherein the adjusting mechanism is arranged on the frame; A driving mechanism for driving the rotating rod to rotate is provided on the frame and the rotating rod.

2. The edge sawing machine with a steering structure according to claim 1, characterized in that: The regulating mechanism comprises: Rotating a steering rod mounted on the mounting frame, wherein the top end of the steering rod is fixedly connected to the bottom end of the placement plate; a first motor fixed to the mounting frame, wherein an output shaft of the first motor is fixedly connected to the steering rod via a coupling; an assembly bracket fixed to the cylinder output rod; A rotating shaft is rotatably mounted on the assembly frame, and one end of the rotating shaft is fixedly connected to the top of the positioning plate.

3. The edge sawing machine with a steering structure according to claim 1, characterized in that: The regulating mechanism comprises: a mounting block symmetrically fixed to one side of the rack; rotating a screw mounted on the mounting block; An assembly block threadedly sleeved on the screw rod, wherein the top of the assembly block is fixedly connected to the mounting frame; A guide rod slidably mounted on the assembly block, with both ends of the guide rod fixedly connected to the corresponding mounting block; A second motor is fixed on the frame, and an output shaft of the second motor is fixedly connected to the screw through a coupling.

4. The edge sawing machine with a steering structure according to claim 1, characterized in that: The driving mechanism comprises: Rotating a transmission shaft mounted on the frame; pulleys fixed to the transmission shaft and the rotating rod respectively; A timing belt sleeved on the corresponding pulley; A third motor is fixed on the frame, and an output shaft of the third motor is fixedly connected to the transmission shaft through a coupling.

5. The edge sawing machine with a steering structure according to claim 4, characterized in that: A protective shell is provided on the frame, and the protective shell is used to cover the pulley and the timing belt.

6. The edge sawing machine with a steering structure according to claim 1, characterized in that: The frame is provided with a drawable and detachable collection box, and the collection box is used for collecting the sawed-off material edges.

7. The edge sawing machine with a steering structure according to claim 1, characterized in that: The top of the placement plate and the bottom of the positioning plate are both fixed with rubber pads, and the bottom of the rack is symmetrically fixed with foot pads.