Full-automatic demolding machine for boxed solidified materials

By designing the buffer and demoulding device of the fully automatic demoulding machine, the problems of low demoulding efficiency and poor applicability in the existing technology are solved, and efficient and reliable separation of materials and molds is achieved, ensuring the appearance quality of the product.

CN223339829UActive Publication Date: 2025-09-16CHENGDU JINGWEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202422603778.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-16
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing fully automatic demoulding machine for boxed solidified materials has low demoulding efficiency, is difficult to apply to the demoulding of materials of various specifications, has poor applicability, and easily causes defects on the surface of the material during demoulding, resulting in substandard product appearance.

Method used

A fully automatic demoulding machine is designed, which includes a frame, a feeding conveying device, a discharging conveying device, a turning channel, a mold pushing device, a buffer device, a demoulding device and a mold taking device. The mold material is supported and stopped by the buffer device, the demoulding device repeatedly knocks the mold material, and the mold is taken out by the mold taking device to realize the overall demoulding of the material and the mold.

Benefits of technology

It improves the demoulding efficiency and is suitable for demoulding of materials of various specifications, ensures the integrity of the material surface, meets the product appearance quality requirements, and ensures the continuity and reliability of the demoulding process.

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Abstract

The full-automatic demolding machine comprises a rack, a feeding conveying device and a discharging conveying device, the feeding conveying device and the discharging conveying device are arranged on the rack and arranged up and down, an arc-shaped overturning channel is arranged between the feeding conveying device and the discharging conveying device, a mold pushing device is arranged on one side of the feeding conveying device, and a mold discharging device is arranged on the other side of the discharging conveying device. The device further comprises a buffering device, a demolding device and a mold taking device, the buffering device is movably installed at an outlet of the overturning channel, and the demolding device and the mold taking device are both located above the discharging and conveying device. The mold material demoulding efficiency is improved, the mold material demoulding device is also suitable for demoulding of mold materials of various specifications, the applicability is high, and the application range is expanded; in the whole demolding process, the demolding device does not need to be inserted into a mold, the integrity of the material surface is effectively guaranteed, and the appearance quality detection requirement of a product is met; mold materials can be effectively prevented from being accumulated at the outlet of the overturning channel through the buffer device, the continuity of the whole demolding process is guaranteed, and use is reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold material separation, in particular to a full-automatic demoulding machine for boxed solidified materials. Background Art

[0002] For products requiring solidification, such as hot pot base, the production method typically involves injecting the liquid material into a box-shaped mold, followed by cooling and solidification in a cold storage facility, before demolding and packaging. The demolding process for these materials relies on manual labor, requiring workers to manually separate the mold and remove the product. This mold-product separation method has numerous drawbacks: First, the low-temperature mold material comes into direct contact with workers' hands, which can easily cause frostbite. Demolding also requires vigorous force, which is labor-intensive and can damage finger joints over extended periods. Second, manual demolding forces are uneven, often resulting in chipped corners, which not only substandard appearance but also increases losses and production costs. Third, the mold deforms due to uneven force, shortening its service life. Fourth, manual contact increases the risk of material contamination and microbial contamination. Fifth, manual demolding is inefficient, making it difficult to integrate into automated production lines, limiting capacity expansion.

[0003] Based on this, the applicant disclosed a fully automatic demoulding machine for boxed solidified materials in the patent with publication number CN217397721 U. Specifically, the fully automatic demoulding machine for boxed solidified materials includes a feed conveyor device and a discharge conveyor device. A mold-material wall separation device is provided above the conveyor belt of the feed conveyor device, and a mold removal device is provided above the conveyor belt of the discharge conveyor device. The feed conveyor device and the discharge conveyor device are arranged up and down, and a circular arc-shaped flip channel is fixedly provided between the feed conveyor device and the discharge conveyor device. The upper and lower inlets and outlets of the flip channel correspond to the conveyor belts of the two conveyor devices respectively. The flip channel in this utility model can realize the flipping and separation functions at the same time, is simple and practical, and can ensure that the mold and the material are in a completely separated state when the subsequent demoulding operation is performed, significantly improving the success rate of demoulding.

[0004] As can be seen from the above patent, although the fully automatic demoulding machine for boxed solidified materials is simple and practical, and can ensure that the mold and the material are in a completely separated state during the subsequent demoulding operation, thereby improving the success rate of demoulding, in actual use, since the material and the mold need to be separated by the clamping claws close to the inner wall of the mold and inserted into the mold material, so that air can enter the gap between the material and the mold and promote the separation of the four contact surfaces of the material and the mold, thereby realizing the demoulding of the material and the mold. After long-term use, the applicant found that the demoulding method is cumbersome to operate, that is, the clamping claws need to undergo opening and closing, rotation and other movements and repeatedly insert into the mold to separate the material from the four inner walls of the mold. Not only is the demoulding efficiency low, but also because the size of the clamping claws is relatively fixed, it is difficult to apply to the demoulding of materials of various specifications, has poor applicability, and a small range of use; at the same time, the clamping claws will more or less destroy the integrity of the material when inserted into the mold, which easily causes defects on the surface of the product, resulting in the appearance of the product not meeting the standards. Based on this, the applicant made further optimization and improvement on the fully automatic demoulding machine for boxed solidified materials. Utility Model Content

[0005] The main purpose of the utility model is to provide a fully automatic demoulding machine for boxed solidified materials, aiming to solve the problems of low demoulding efficiency, difficulty in demoulding materials of various specifications, poor applicability, small scope of use, and easy surface damage of the material during demoulding, resulting in substandard product appearance.

[0006] To achieve the above-mentioned purpose, the utility model provides a fully automatic demolding machine for boxed solidified materials, comprising a frame and a feed conveying device and a discharge conveying device arranged on the frame and arranged in an upper and lower manner, an arc-shaped turning channel is provided between the feed conveying device and the discharge conveying device, the upper and lower inlets and outlets of the turning channel respectively correspond to the conveyor belts of the feed conveying device and the discharge conveying device, a mold pushing device for pushing the mold material toward the inlet of the turning channel is provided on one side of the feed conveying device, and also comprises a buffer device, a demolding device and a mold taking device, the buffer device is movably mounted at the outlet of the turning channel and is used to extend into the turning channel and abut against the mold material, the demolding device and the mold taking device are both located above the discharge conveying device, the demolding device is used to impact the mold material, and the mold taking device is used to take the mold.

[0007] Preferably, the demoulding device includes a first driving member, a first positioning plate and a plurality of impact rods, the first driving member is vertically arranged on the frame, the power output end of the first driving member is detachably connected to the first positioning plate, and the first positioning plate is provided with a plurality of first adjustment grooves evenly and spaced along its circumference, and the plurality of impact rods are respectively installed in the plurality of first adjustment grooves.

[0008] Preferably, a guide seat is provided on the frame, a guide rod is passed through the guide seat, and the guide rod is in sliding contact with the guide seat, and one end of the guide rod is detachably connected to the first positioning plate.

[0009] Preferably, a flexible pad is provided at one end of each of the impact rods away from the first driving member.

[0010] Preferably, a notch is formed on the side of the flipping channel facing the buffer device, and the buffer device includes a second driving member, a rotating shaft and a supporting rod. The rotating shaft is detachably connected to the power output end of the second driving member, and the supporting rod is sleeved on the rotating shaft. The supporting rod extends into the flipping channel through the notch and is used to abut against the mold material.

[0011] Preferably, a boss is provided at the outlet end of the flip channel, a limiting rod is provided on the boss corresponding to the outlet of the flip channel, a pushing device is provided above the boss, the pushing device includes a push rod, and the push rod is used to abut against the mold material and push the mold material to the discharge conveying device.

[0012] Preferably, a sliding device for driving the mold removal device to move is provided on the frame, and the mold removal device includes a mounting seat, a third driving member, a connecting seat, a second positioning plate and a plurality of suction cups. The mounting seat is detachably connected to the sliding device, the third driving member is vertically arranged on the mounting seat, the second positioning plate is detachably connected to the power output end of the third driving member through the connecting seat, and a plurality of suction cups are detachably mounted on the second positioning plate.

[0013] Preferably, the second positioning plate is provided with a plurality of second adjustment grooves evenly and spaced apart along its circumference, and the plurality of suction cups are respectively installed in the plurality of second adjustment grooves in a one-to-one correspondence.

[0014] Preferably, a plurality of guide rails are arranged on the frame at intervals along the extension direction of the mounting seat, one end of each of the guide rails is detachably connected to the mounting seat through a sliding seat, and the other end of each of the guide rails is detachably connected to the second positioning plate.

[0015] Preferably, an opening is provided on the side wall of the flip channel, and a cover plate for covering the opening is hingedly connected at the entrance of the flip channel.

[0016] Beneficial effects:

[0017] 1. The utility model is a fully automatic demoulding machine for boxed solidified materials. During the entire demoulding process, the demoulding device does not need to perform other complicated operations, which not only improves the demoulding efficiency of the mold material of the utility model, but also makes the utility model suitable for demoulding mold materials of various specifications, has strong applicability, and expands the scope of use.

[0018] 2. The utility model is a fully automatic demoulding machine for boxed solidified materials. During the entire demoulding process, the demoulding device does not need to be inserted into the mold, which effectively ensures the integrity of the material surface and meets the appearance quality inspection requirements of the product.

[0019] 3. The utility model is a fully automatic demoulding machine for boxed solidified materials. It can support and stop the mold material in the flip channel through the buffer device, effectively preventing the mold material from accumulating at the outlet of the flip channel due to excessively fast conveying speed, ensuring that only one mold material falls out of each conveying channel during a single demoulding process, ensuring the continuity of the entire demoulding process and reliable use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.

[0021] Figure 1 This is a schematic structural diagram of a fully automatic demoulding machine for boxed solidified materials in a first perspective according to an embodiment of the present invention;

[0022] Figure 2 This is a schematic structural diagram of a fully automatic demoulding machine for boxed solidified materials in a second viewing angle according to an embodiment of the present invention;

[0023] Figure 3 This is a partial structural diagram of a fully automatic demoulding machine for boxed solidified materials according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the installation of a demoulding device and a discharging conveying device in a fully automatic demoulding machine for boxed solidified materials in one embodiment of the present utility model;

[0025] Figure 5 This is an exploded view of a demoulding device in a fully automatic demoulding machine for boxed solidified materials according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the installation of a feeding and conveying device, a turning channel and a buffer device in a fully automatic demoulding machine for boxed solidified materials in one embodiment of the present utility model;

[0027] Figure 7 yes Figure 6 A partial enlarged view of point A in the middle;

[0028] Figure 8 This is a schematic diagram of the installation of a guide rail, a sliding device and a mold removal device in a fully automatic demoulding machine for boxed solidified materials in one embodiment of the present utility model;

[0029] Figure 9 yes Figure 8 A partial enlarged view of point B in the middle.

[0030] In the figure: 1-frame; 2-feed conveying device; 3-discharge conveying device; 4-turning channel; 5-mold pushing device; 6-buffer device; 7-mold stripping device; 8-mold removing device; 9-first driving member; 10-first positioning plate; 11-impact rod; 12-first adjustment groove; 13-guide seat; 14-guide rod; 15-flexible pad; 16-notch; 17-second driving member; 18-rotating shaft; 19-supporting rod; 20-boss; 21-limiting rod; 22-pushing device; 23-push rod; 24-sliding device; 25-mounting seat; 26-third driving member; 27-connecting seat; 28-second positioning plate; 29-suction cup; 30-second adjustment groove; 31-guide rail; 32-cover plate. DETAILED DESCRIPTION

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0032] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0034] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0035] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0036] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0037] Example 1:

[0038] The utility model provides a full-automatic demoulding machine for boxed solidified materials.

[0039] In one embodiment of the present invention, a fully automatic demolding machine for boxed solidified materials includes a frame 1 and a feed conveyor 2 and a discharge conveyor 3 arranged on the frame 1 and arranged in an upper and lower manner. A circular arc-shaped turning channel 4 is provided between the feed conveyor 2 and the discharge conveyor 3. The upper and lower inlets and outlets of the turning channel 4 correspond to the conveyor belts of the feed conveyor 2 and the discharge conveyor 3 respectively. A mold pushing device 5 for pushing the mold material toward the inlet of the turning channel 4 is provided on one side of the feed conveyor 2, and also includes a buffer device 6, a demolding device 7 and a mold taking device 8. The buffer device 6 is movably installed at the outlet of the turning channel 4 and is used to extend into the turning channel 4 to abut against the mold material. The demolding device 7 and the mold taking device 8 are both located above the discharge conveyor 3. The demolding device 7 is used to impact the mold material, and the mold taking device 8 is used to take the mold.

[0040] It should be noted that the present invention is a further improvement and optimization made by the applicant based on a fully automatic demoulding machine for boxed solidified materials with publication number CN217397721 U. It aims to solve the problems of low demoulding efficiency, difficulty in applying to demoulding of materials of various specifications, poor applicability, small scope of use, and easy surface damage of the material during demoulding, resulting in substandard product appearance and affecting sales, thus reducing product competitiveness. The feed conveying device 2, discharge conveying device 3 and mold pushing device 5 involved in the fully automatic demoulding machine for boxed solidified materials of the present invention have not been changed and belong to the prior art. That is, the feed conveying device 2 can transport the mold material with the opening facing upward to a designated position on the conveyor belt of the feed conveying device 2, and the mold pushing device 5 can push the mold material into the turning channel 4 for turning. The discharge conveying device 3 includes a material conveying device and a mold conveying device that can respectively convey the material and the mold to the designated position. The specific working principles of the feed conveying device 2, the discharge conveying device 3 and the mold pushing device 5 are not described here.

[0041] Specifically, if Figures 1 to 9 As shown, the utility model is a fully automatic demoulding machine for boxed solidified materials. During use, the mold material can be quickly and continuously transported through the feeding and conveying device 2, and a plurality of groups of flip channels 4 are set along the conveying path of the feeding and conveying device 2 on the side, so as to realize the simultaneous work of multiple stations, significantly improving the demoulding efficiency of the utility model. When the mold material enters the flip channel 4 under the push of the push mold device 5, since the buffer device 6 is movably installed at the outlet of the flip channel 4, the buffer device 6 can be a support rod driven by a motor and can rotate relative to the flip channel 4, so that the mold material in the flip channel 4 can be supported and stopped by the buffer device 6, effectively preventing the mold material from accumulating at the outlet of the flip channel 4 due to the excessively fast conveying speed, ensuring that only one mold material falls out of each conveying channel during a single demoulding process, thereby ensuring the continuity of the entire demoulding process and reliable use. Furthermore, when the mold material falls out of the conveying channel and is conveyed to the discharge conveying device 3, the mold material is located on the material conveying device in the discharge conveying device 3. Since the demoulding device 7 is located above the discharge conveying device 3, the demoulding device 7 is specifically installed above the material conveying device. The demoulding device 7 can be a knocking hammer that can move back and forth in the up and down directions. At this time, the mold material can be repeatedly knocked by the demoulding device 7. The specific number of knocks depends on the actual situation, thereby loosening the material in the mold and separating it from the inner wall of the mold. At the same time, after reaching the preset number of knocks, the mold removal device 8 operates to take the mold and place the mold on the mold conveying device in the discharge conveying device 3. At this time, the material naturally falls off onto the material conveying device, thereby realizing the overall demoulding process of the material and the mold. The structural design is simple and reasonable.

[0042] Compared with the prior art, the present invention provides a fully automatic demolding machine for boxed solidified materials. The demolding device 7 repeatedly strikes the mold material, separating the material inside the mold from the inner wall of the mold. Simultaneously, the mold removal device 8 removes the mold and places it in a designated position to complete the overall demolding process. During the entire demolding process, the demolding device 7 eliminates the need for other complex operations, thereby improving the demolding efficiency of the present invention and making it suitable for demolding mold materials of various specifications, particularly small-sized mold materials, such as small-sized hot pot blocks. This expands the scope of application and enhances applicability. Furthermore, the demolding device 7 does not need to be inserted into the mold, effectively ensuring the integrity of the material surface and meeting product appearance quality inspection requirements. Furthermore, the present invention utilizes a buffer device 6 to support and stop the mold material in the turning channel 4, effectively preventing the mold material from accumulating at the outlet of the turning channel 4 due to excessive conveying speed. This ensures that only one mold material falls out of each conveying channel during a single demolding process, ensuring the continuity of the entire demolding process and ensuring reliability.

[0043] In one embodiment, the demoulding device 7 includes a first driving member 9, a first positioning plate 10 and a plurality of impact rods 11. The first driving member 9 is vertically arranged on the frame 1. The power output end of the first driving member 9 is detachably connected to the first positioning plate 10. The first positioning plate 10 is provided with a plurality of first adjustment grooves 12 uniformly and spaced along its circumference. The plurality of impact rods 11 are respectively installed in the plurality of first adjustment grooves 12 in a one-to-one correspondence. Specifically, as Figures 1 to 5 As shown, the first driving member 9 can be selected as a cylinder, a hydraulic cylinder or an electric push rod, etc. The cylinder and the hydraulic cylinder can provide a large thrust, while the electric push rod has the characteristics of fast response and precise control, and the first driving member 9 is vertically arranged on the frame 1, so that the first driving member 9 can repeatedly knock the mold material to achieve the separation of the material and the mold. Further, since the power output end of the first driving member 9 is detachably connected to the first positioning plate 10, the detachable connection method can be a threaded connection, thereby facilitating the disassembly and replacement of the first positioning plate 10 and the plurality of impact rods 11. It can be understood that since the first positioning plate 10 is provided with a plurality of first adjustment grooves 12 uniformly and spaced along its circumference, the plurality of impact rods 11 are respectively installed in the plurality of first adjustment grooves 12 in a one-to-one correspondence, thereby enabling the plurality of impact rods 11 to be moved and adjusted relative to the first positioning plate 10 in the respective first adjustment grooves 12 to adapt to molds of different types and specifications, ensuring that the plurality of impact rods 11 can apply a relatively uniform knocking force to the mold, improving the separation effect of the material and the mold, and being reliable in use.

[0044] In one embodiment, a guide seat 13 is provided on the frame 1, a guide rod 14 is provided in the guide seat 13, and the guide rod 14 is in sliding contact with the guide seat 13, and one end of the guide rod 14 is detachably connected to the first positioning plate 10. Specifically, Figures 1 to 5 As shown, the sliding contact between the guide rod 14 and the guide seat 13 can limit the lateral movement and shaking of the first positioning plate 10 during the demolding process, thereby enhancing its stability, ensuring that the multiple impact rods 11 can accurately knock the mold and separate the material from the mold, and reducing demolding failure or mold damage caused by inaccurate positioning of the multiple impact rods 11.

[0045] In one embodiment, if Figure 5 As shown, a flexible pad 15 is provided on one end of the impact rods 11 away from the first driving member 9. It is understood that the flexible pad 15 can cushion the impact force of the impact rods 11 on the mold material during the demolding process, thereby reducing impact damage to the mold and extending the service life of the mold.

[0046] In one embodiment, a notch 16 is formed on the side of the flip channel 4 facing the buffer device 6. The buffer device 6 includes a second driving member 17, a rotating shaft 18, and a supporting rod 19. The rotating shaft 18 is detachably connected to the power output end of the second driving member 17. The supporting rod 19 is sleeved on the rotating shaft 18. The supporting rod 19 extends into the flip channel 4 through the notch 16 and is used to abut against the mold material. Specifically, Figure 1 、 Figure 6 and Figure 7 As shown, the second driving member 17 can be selected as a motor in the prior art. Since the rotating shaft 18 is detachably connected to the power output end of the second driving member 17, and a supporting rod 19 is sleeved on the rotating shaft 18, the supporting rod 19 can rotate relative to the flip channel 4 under the drive of the rotating shaft 18 and the second driving member 17. The structural design is simple and reasonable. Furthermore, since a notch 16 is formed on the side of the flip channel 4 facing the buffer device 6, the supporting rod 19 can extend into the flip channel 4 through the notch 16 to support and stop the mold material. It can be understood that during actual use of the present invention, the supporting rod 19 delivers the mold material to the discharge conveying device 3 once every time it rotates one circle, effectively preventing the mold material from accumulating at the outlet of the flip channel 4, ensuring the continuity of the entire demoulding process, and reliable use. It should be noted that since several groups of flip channels 4 are provided on the side of the feed conveying device 2 to realize simultaneous operation of multiple stations and improve the demoulding efficiency of the present invention, the number of support rods 19 is consistent with the number of flip channels 4 and corresponds one to one.

[0047] In one embodiment, a boss 20 is provided at the outlet end of the flip channel 4, a limit rod 21 is provided on the boss 20 corresponding to the outlet of the flip channel 4, and a pushing device 22 is provided above the boss 20. The pushing device 22 includes a push rod 23, which is used to abut against the mold material and push the mold material to the discharge conveying device 3. Specifically, Figure 3 、 Figure 4 and Figure 6As shown, when the mold material falls out of the outlet of the turning channel 4, the limiting rods 21 are arranged in an inverted eight shape along both sides of the outlet of the turning channel 4, thereby limiting the mold material on both sides, ensuring that the mold material can be moved to the designated position on the discharge conveyor device 3 under the action of the pushing device 22, so that the subsequent demolding device 7 can accurately strike the mold material. It is worth noting that the method by which the pushing device 22 drives the push rod 23 to move is conventional and will not be described in detail here.

[0048] In one embodiment, a sliding device 24 for driving the mold removal device 8 is provided on the frame 1. The mold removal device 8 includes a mounting seat 25, a third driving member 26, a connecting seat 27, a second positioning plate 28 and a plurality of suction cups 29. The mounting seat 25 is detachably connected to the sliding device 24. The third driving member 26 is vertically arranged on the mounting seat 25. The second positioning plate 28 is detachably connected to the power output end of the third driving member 26 through the connecting seat 27. A plurality of suction cups 29 are detachably mounted on the second positioning plate 28. Specifically, as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 8 As shown, the sliding device 24 can be a precision linear slide and a servo motor-driven screw drive mechanism, thereby ensuring high-precision and smooth horizontal movement of the mold removal device 8. The third drive member 26 can be a pneumatic cylinder, hydraulic cylinder, or electric push rod. Since the second positioning plate 28 is detachably connected to the power output end of the third drive member 26 via the connecting seat 27, the second positioning plate 28 and the plurality of suction cups 29 can move up and down relative to the mounting seat 25, resulting in a simple and reasonable structural design. As can be understood, after the material is separated from the mold by the demolding device 7, the mold removal device 8 can be moved to the top of the material conveying device via the sliding device 24. The third drive member 26 is operated and drives the plurality of suction cups 29 to abut the mold. The mold can then be sucked up by the plurality of suction cups 29 and transported to the mold conveying device, thereby completing the demolding process. It is worth noting that the plurality of suction cups 29 are connected to an external vacuum generator, so that the plurality of suction cups 29 can securely hold the mold.

[0049] In one embodiment, specifically, Figure 8 and Figure 9 As shown, the second positioning plate 28 is provided with a plurality of second adjustment grooves 30 evenly and spaced apart along its circumference, and the plurality of suction cups 29 are respectively installed in the plurality of second adjustment grooves 30 in a one-to-one correspondence, so that the plurality of suction cups 29 can be moved and adjusted in the respective second adjustment grooves 30 relative to the second positioning plate 28 to adapt to molds of different types and specifications, ensuring that the plurality of suction cups 29 can stably adsorb the molds at multiple points and be reliable to use.

[0050] In one embodiment, specifically, Figure 1 、 Figure 3 、 Figure 8 and Figure 9 As shown, a number of guide rails 31 are arranged at intervals on the frame 1 along the extension direction of the mounting seat 25. One ends of the guide rails 31 are detachably connected to the mounting seat 25 through sliding seats, and the other ends of the guide rails 31 are detachably connected to the second positioning plates 28, thereby not only improving the installation stability of the mold removal device 8 and the frame 1, but also further ensuring the movement stability of the mold removal device 8.

[0051] In one embodiment, if Figure 3 As shown, an opening is formed on the side wall of the reversing channel 4, and a cover plate 32 for covering the opening is hingedly connected at the entrance of the reversing channel 4. Specifically, the hinged connection of the cover plate 32 can be a snap-fit ​​connection, so that the staff can remove and clear the mold material in the reversing channel 4 through the reversing cover plate 32, which is convenient for maintenance.

[0052] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A fully automatic demoulding machine for boxed solidified materials, comprising a frame (1) and a feed conveying device (2) and a discharge conveying device (3) arranged on the frame (1) and arranged in an upper and lower manner, a circular arc-shaped turning channel (4) is provided between the feed conveying device (2) and the discharge conveying device (3), the upper and lower inlets and outlets of the turning channel (4) respectively corresponding to the conveyor belts of the feed conveying device (2) and the discharge conveying device (3), a mold pushing device (5) for pushing the mold material toward the inlet of the turning channel (4) is provided on one side of the feed conveying device (2), and is characterized in that: The invention also comprises a buffer device (6), a demoulding device (7) and a mold removal device (8), wherein the buffer device (6) is movably mounted at the outlet of the turnover channel (4) and is used to extend into the turnover channel (4) and abut against the mold material, the demoulding device (7) and the mold removal device (8) are both located above the discharge conveying device (3), the demoulding device (7) is used to impact the mold material, and the mold removal device (8) is used to take the mold.

2. The fully automatic demoulding machine for boxed solidified materials according to claim 1, characterized in that: The demoulding device (7) comprises a first driving member (9), a first positioning plate (10) and a plurality of impact rods (11), wherein the first driving member (9) is vertically arranged on the frame (1), the power output end of the first driving member (9) is detachably connected to the first positioning plate (10), and the first positioning plate (10) is provided with a plurality of first adjustment grooves (12) uniformly and spaced along its circumference, and the plurality of impact rods (11) are respectively installed in the plurality of first adjustment grooves (12) in a one-to-one correspondence.

3. The fully automatic demoulding machine for boxed solidified materials according to claim 2, characterized in that: A guide seat (13) is provided on the frame (1), a guide rod (14) is provided in the guide seat (13), and the guide rod (14) is in sliding contact with the guide seat (13), and one end of the guide rod (14) is detachably connected to the first positioning plate (10).

4. The fully automatic demoulding machine for boxed solidified materials according to claim 3, characterized in that: A flexible pad (15) is provided at one end of the plurality of impact rods (11) away from the first driving member (9).

5. The fully automatic demoulding machine for boxed solidified materials according to claim 1, characterized in that: A notch (16) is formed on the side of the flip channel (4) facing the buffer device (6). The buffer device (6) includes a second driving member (17), a rotating shaft (18) and a supporting rod (19). The rotating shaft (18) is detachably connected to the power output end of the second driving member (17). The supporting rod (19) is sleeved on the rotating shaft (18). The supporting rod (19) extends into the flip channel (4) through the notch (16) and is used to abut against the mold material.

6. The fully automatic demoulding machine for boxed solidified materials according to claim 5, characterized in that: A boss (20) is provided at the outlet end of the flip channel (4), a limiting rod (21) is provided on the boss (20) corresponding to the outlet of the flip channel (4), a pushing device (22) is provided above the boss (20), and the pushing device (22) includes a push rod (23), and the push rod (23) is used to abut against the mold material and push the mold material toward the discharge conveying device (3).

7. The fully automatic demoulding machine for boxed solidified materials according to claim 1, characterized in that: The frame (1) is provided with a sliding device (24) for driving the mold removal device (8) to move. The mold removal device (8) comprises a mounting seat (25), a third driving member (26), a connecting seat (27), a second positioning plate (28) and a plurality of suction cups (29). The mounting seat (25) is detachably connected to the sliding device (24). The third driving member (26) is vertically arranged on the mounting seat (25). The second positioning plate (28) is detachably connected to the power output end of the third driving member (26) through the connecting seat (27). The second positioning plate (28) is detachably mounted with a plurality of suction cups (29).

8. The fully automatic demoulding machine for boxed solidified materials according to claim 7, characterized in that: The second positioning plate (28) is provided with a plurality of second adjustment grooves (30) evenly and at intervals along its circumference, and the plurality of suction cups (29) are respectively installed in the plurality of second adjustment grooves (30) in a one-to-one correspondence.

9. The fully automatic demoulding machine for boxed solidified materials according to claim 8, characterized in that: A plurality of guide rails (31) are arranged on the frame (1) at intervals along the extension direction of the mounting seat (25); one end of each of the guide rails (31) is detachably connected to the mounting seat (25) via a sliding seat, and the other end of each of the guide rails (31) is detachably connected to the second positioning plate (28).

10. A fully automatic demoulding machine for boxed solidified materials according to any one of claims 1 to 9, characterized in that: An opening is provided on the side wall of the turnover channel (4), and a cover plate (32) for covering the opening is hingedly connected at the entrance of the turnover channel (4).

Citation Information

Patent Citations

  • Full-automatic demolding machine for boxed solidified materials

    CN217397721U