Bottle cap packaging device

Abstract

The utility model discloses a bottle cap packing device which comprises a pair of conveyors, an L-shaped packing table, a packing support and a packing structure, and relates to the technical field of bottle cap production, automation is achieved in the whole packing process from transporting and positioning of bottle caps to stretching and hot melting sealing of packing plastic layers to final cutting, and the production efficiency is improved. The production efficiency is greatly improved, and manual intervention is reduced; through precise mechanical parts such as a rotary stepping motor, a lifting stretching lead screw module and an extrusion electric push rod, the system can accurately control the position of a bottle cap, the stretching degree of a packaging plastic layer and the position and strength of hot melting sealing, and the consistency and stability of packaging quality are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle cap production, in particular to a bottle cap packaging device. Background Art

[0002] Bottle caps, a common item in our daily lives, require meticulous packaging after production. This process typically involves placing the bottle caps into paper bags. Traditional packaging methods require a large number of paper bags, and a series of carefully designed steps are incorporated into the packaging device: first, the paper bag is placed in a predetermined position; then, a suction cup gripper is used to skillfully move the paper bag to the opening device; then, the ends of the paper bag are gently opened to allow the bottle caps to be smoothly inserted; finally, the ends of the paper bag are carefully sealed to ensure the bottle caps are securely packaged. However, during the paper bag loading process, once the paper bags are exhausted, the equipment must be paused to replenish them in a timely manner. In view of this, in-depth research on the above issues led to the creation of this case. Utility Model Content

[0003] To achieve the above objectives, the present invention is implemented through the following technical solutions: a bottle cap packaging device, comprising: a pair of transporters, an L-shaped packaging platform, a packaging bracket and a packaging structure, wherein the pair of transporters are connected to the L-shaped packaging platform, the packaging bracket is installed on the L-shaped packaging platform, and the packaging structure is installed on the L-shaped packaging platform and the packaging bracket, and the packaging structure comprises: a pair of inclined drainage blocks, a rotating transfer disc, a rotating transfer shaft, a rotating stepping motor, two pairs of hydraulic clamps, a pair of concave hot melt extruders, a pair of lifting and stretching screw modules, a pair of extrusion electric push rods, a pair of extrusion blocks, a pair of hot melters, a pair of telescopic electromagnets, a pair of telescopic magnets, a pair of convex extrusion blocks and a pair of cutting knives;

[0004] A pair of inclined drainage blocks are relatively parallel mounted on the transporter, the rotating central shaft is inserted into the L-shaped packaging platform and the packaging bracket, the rotating central disc is mounted on the rotating central shaft, a plurality of U-shaped grooves are provided on the rotating central disc, the rotating stepping motor is mounted on the packaging bracket, and the driving end of the rotating stepping motor is connected to the rotating central shaft, two pairs of hydraulic clamps are relatively parallel mounted on the L-shaped packaging platform and the packaging bracket, a pair of lifting and stretching screw modules are relatively parallel mounted on the packaging bracket, and a pair of extruding The pressing electric push rods are respectively installed on the moving ends of a pair of the lifting and stretching screw modules, the pair of the extrusion blocks are respectively installed on the pushing ends of a pair of the extrusion electric push rods, the pair of the heat fusers are respectively on the pair of the extrusion blocks, the pair of the extrusion blocks are respectively provided with a pair of convex telescopic grooves, the pair of the convex extrusion blocks are respectively movably inserted in the inner sides of the pair of the convex telescopic grooves, the pair of the cutting knives are respectively installed on the pair of the convex extrusion blocks, the pair of the telescopic electromagnets are respectively installed on the inner sides of the pair of the convex telescopic grooves, and the pair of the telescopic magnets are respectively installed on the pair of the convex extrusion blocks.

[0005] Preferably, a pair of said transporters have a height difference.

[0006] Preferably, a buffer tilting block is provided on the L-shaped packaging table.

[0007] Preferably, the rotating turntable is provided with a marking scale, and the packaging bracket is provided with a scanner.

[0008] Preferably, a pair of the transporters are provided with infrared scanners.

[0009] Preferably, a frequency converter is provided on the pair of internal drivers of the transporter.

[0010] Beneficial effects

[0011] The utility model provides a bottle cap packaging device. It has the following beneficial effects: the entire packaging process of the bottle cap packaging device, from the transportation and positioning of the bottle caps to the stretching and hot-melt sealing of the packaging plastic layer and finally to the cutting, is automated, greatly improving production efficiency and reducing manual intervention; through the use of precision mechanical components such as a rotating stepper motor, a lifting and stretching screw module, and an extrusion electric push rod, the system can accurately control the position of the bottle caps, the stretching degree of the packaging plastic layer, and the position and strength of the hot-melt sealing, thereby ensuring the consistency and stability of the packaging quality; the system adopts a pair of concave hot-melt extruders and a pair of hot-melt sealers to perform hot-melt sealing on the two sides and the bottom of the packaging plastic layer respectively, and at the same time, through the lifting and lowering movement of the lifting and stretching screw module, the top of the packaging plastic layer is sealed, thereby ensuring that the bottle caps are completely and tightly packaged; the system utilizes the magnetic repulsion principle of the telescopic electromagnet and the telescopic magnet to drive the convex extrusion block and the cutting knife to perform relative telescopic movement, thereby extruding and cutting the hot-melt portion of the packaging plastic. This cutting method is not only accurate but also efficient, ensuring that the edges of the packaging are smooth and burr-free after cutting. Due to the modular design of the system, the position and parameters of each component can be flexibly adjusted according to different bottle cap sizes and packaging requirements, making the system highly adaptable and flexible. The automated packaging process reduces errors and contamination caused by human factors. At the same time, precise control and efficient sealing also improve the packaging quality of the product and extend its shelf life. The automated packaging system can greatly improve production efficiency, reduce labor costs and material waste, thereby saving costs for the company and improving economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic front and sectional view of a bottle cap packaging device according to the present invention.

[0013] Figure 2 It is a top view and partial cross-sectional schematic diagram of a bottle cap packaging device described in the present invention.

[0014] Figure 3 This is a three-dimensional schematic diagram of a bottle cap packaging device described in the present invention.

[0015] In the figure: 1. Transporter; 2. L-shaped packaging table; 3. Packaging bracket; 4. Inclined drainage block; 5. Rotating transfer disc; 6. Rotating transfer shaft; 7. Rotating stepper motor; 8. Hydraulic clamp; 9. Concave hot melt extruder; 10. Lifting and stretching screw module; 11. Extrusion electric push rod; 12. Extrusion block; 13. Hot fuser; 14. Telescopic electromagnet; 15. Telescopic magnet; 16. Convex extrusion block; 17. Cutting knife. DETAILED DESCRIPTION

[0016] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0017] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.

[0018] Example

[0019] like Figure 1-3 As shown, a pair of the transporters 1 are connected to the L-shaped packaging platform 2, the packaging bracket 3 is installed on the L-shaped packaging platform 2, and the packaging structure is installed on the L-shaped packaging platform 2 and the packaging bracket 3. The packaging structure includes: a pair of inclined drainage blocks 4, a rotating transfer disc 5, a rotating transfer shaft 6, a rotating stepping motor 7, two pairs of hydraulic clamps 8, a pair of concave hot melt extruders 9, a pair of lifting and stretching screw modules 10, a pair of extrusion electric push rods 11, a pair of extrusion blocks 12, a pair of hot fusers 13, a pair of telescopic electromagnets 14, a pair of telescopic magnets 15, a pair of convex extrusion blocks 16 and a pair of cutting knives 17;

[0020] Specifically, a pair of the inclined drainage blocks 4 are relatively parallel mounted on the conveyor 1, the rotating transfer shaft 6 is inserted into the L-shaped packaging platform 2 and the packaging support 3, the rotating transfer disc 5 is mounted on the rotating transfer shaft 6, and a number of U-shaped grooves are opened on the rotating transfer disc 5. The rotating stepping motor 7 is mounted on the packaging support 3, and the driving end of the rotating stepping motor 7 is connected to the rotating transfer shaft 6. Two pairs of the hydraulic clamps 8 are relatively parallel mounted on the L-shaped packaging platform 2 and the packaging support 3, respectively. A pair of the lifting and stretching screw modules 10 are relatively parallel mounted on the packaging support 3, and a pair of the extrusion motors are relatively parallel mounted. The movable push rods 11 are respectively installed on the moving ends of the pair of lifting and stretching screw modules 10, the pair of extrusion blocks 12 are respectively installed on the pushing ends of the pair of extrusion electric push rods 11, the pair of heat fusers 13 are respectively installed on the pair of extrusion blocks 12, the pair of extrusion blocks 12 are respectively provided with a pair of convex telescopic grooves, the pair of convex extrusion blocks 16 are respectively movably inserted into the inner sides of the pair of convex telescopic grooves, the pair of cutting knives 17 are respectively installed on the pair of convex extrusion blocks 16, the pair of telescopic electromagnets 14 are respectively installed on the inner sides of the pair of convex telescopic grooves, and the pair of telescopic magnets 15 are respectively installed on the pair of convex extrusion blocks 16;

[0021] It should be noted that, in the above, the bottle caps are transported to the inner sides of several U-shaped grooves on the rotating transfer disc 5 on the L-shaped packaging table 2 by the operation of the conveyor 1, and the rotating transfer shaft 6 on the driving end of the rotating stepper motor 7 is driven to rotate by the rotating transfer shaft 6. The rotating transfer disc 5 on it is driven by the rotating transfer shaft 6. The rotating transfer disc 5 is rotated to drain the bottle caps between the packaging bags between the two pairs of hydraulic clamps 8. The bottle caps are transported to the inner sides of the packaging bags between the two pairs of hydraulic clamps 8 by the operation of the conveyor 11, and the bottle caps are transported to the inner sides of the packaging bags between the two pairs of hydraulic clamps 8 by the operation of the conveyor 1 ... The device 9 performs hot-melt sealing on both sides of a pair of packaging plastic layers, and at the same time, through the extrusion of a pair of extrusion blocks 12, the pair of extrusion blocks 12 drive the hot melt device 13 thereon, and the pair of hot melt seals are performed on the bottom ends of a pair of packaging plastic layers through the pair of hot melt seals, thereby achieving lifting and stretching. After that, a pair of lifting and stretching screw modules 10 are lifted and lowered, driving the pair of extrusion electric push rods 11 thereon to lift and lower, thereby sealing the top ends of the packaging plastic layers after hot-melt sealing on both sides and the bottom ends, thereby achieving sealed packaging of the bottle caps, and energizing the telescopic electromagnets 14 inside the pair of extrusion blocks 12, and magnetically repelling the telescopic magnets 15 respectively through the pair of telescopic electromagnets 14, and driving the convex extrusion block 16 thereon through the telescopic magnet 15, and driving the cutting knife 17 thereon through the convex extrusion block 16, and extruding and cutting the hot-melt part of the packaging plastic through a pair of relatively telescopic cutting knives 17.

[0022] As a preferred solution, further, a pair of transporters 1 have a height difference.

[0023] As a preferred solution, further, a buffer tilting block is provided on the L-shaped packaging table 2.

[0024] As a preferred solution, further, the rotating turntable 5 is provided with a marking scale, and the packaging support 3 is provided with a scanner.

[0025] As a preferred solution, further, a pair of the transporters 1 are provided with infrared scanners.

[0026] As a preferred solution, further, a frequency converter is provided on the drive inside the pair of transporters 1 .

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bottle cap packaging device, comprising: A pair of transporters, an L-shaped packaging table, a packaging bracket and a packaging structure, wherein the pair of transporters are connected to the L-shaped packaging table, the packaging bracket is installed on the L-shaped packaging table, and the packaging structure is installed on the L-shaped packaging table and the packaging bracket, characterized in that the packaging structure includes: a pair of inclined drainage blocks, a rotating transfer disc, a rotating transfer shaft, a rotating stepping motor, two pairs of hydraulic clamps, a pair of concave hot melt extruders, a pair of lifting and stretching screw modules, a pair of extrusion electric push rods, a pair of extrusion blocks, a pair of hot melters, a pair of telescopic electromagnets, a pair of telescopic magnets, a pair of convex extrusion blocks and a pair of cutting knives; A pair of inclined drainage blocks are relatively parallel mounted on the transporter, the rotating central shaft is inserted into the L-shaped packaging platform and the packaging bracket, the rotating central disc is mounted on the rotating central shaft, a plurality of U-shaped grooves are provided on the rotating central disc, the rotating stepping motor is mounted on the packaging bracket, and the driving end of the rotating stepping motor is connected to the rotating central shaft, two pairs of hydraulic clamps are relatively parallel mounted on the L-shaped packaging platform and the packaging bracket, a pair of lifting and stretching screw modules are relatively parallel mounted on the packaging bracket, and a pair of extruding The pressing electric push rods are respectively installed on the moving ends of a pair of the lifting and stretching screw modules, the pair of the extrusion blocks are respectively installed on the pushing ends of a pair of the extrusion electric push rods, the pair of the heat fusers are respectively on the pair of the extrusion blocks, the pair of the extrusion blocks are respectively provided with a pair of convex telescopic grooves, the pair of the convex extrusion blocks are respectively movably inserted in the inner sides of the pair of the convex telescopic grooves, the pair of the cutting knives are respectively installed on the pair of the convex extrusion blocks, the pair of the telescopic electromagnets are respectively installed on the inner sides of the pair of the convex telescopic grooves, and the pair of the telescopic magnets are respectively installed on the pair of the convex extrusion blocks.

2. The bottle cap packaging device according to claim 1, characterized in that: A pair of said transporters have a height difference.

3. The bottle cap packaging device according to claim 2, characterized in that: The L-shaped packaging table is provided with a buffer tilting block.

4. The bottle cap packaging device according to claim 3, characterized in that: The rotating transfer disc is provided with a marking scale, and the packaging support is provided with a scanner.

5. The bottle cap packaging device according to claim 4, characterized in that: A pair of the transporters are provided with infrared scanners.

6. The bottle cap packaging device according to claim 5, characterized in that: The pair of conveyor inner drivers are provided with frequency converters.

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