Feeding device and feeding system

By designing an automated loading device, the problems of difficult manual loading and unloading of quartz tubes and potential safety hazards were solved, and efficient and stable transportation of quartz tubes was achieved, thereby improving the efficiency and safety of photovoltaic production.

CN223341623UActive Publication Date: 2025-09-16JINGAO SOLAR CO LTD
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Patent Information

Application Number
CN202422654399.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-16
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The manual loading, unloading and maintenance of quartz tubes in the production of photovoltaic solar cells are difficult, and there is a risk of tube dropping, which affects product quality and production efficiency and increases personal safety risks.

Method used

A loading device is designed, including a frame, a first guide assembly, a second guide assembly and a third guide assembly. Through the coordinated movement of these components, the quartz tube is automatically transported to the furnace body and furnace mouth, reducing the intensity of manual operation and improving the transportation accuracy and stability.

Benefits of technology

It reduces the workload of workers, improves the transportation accuracy and stability of quartz tubes, reduces the chance of damage to quartz tubes during transportation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a feeding device and a feeding system. The feeding device comprises a rack. The first guide assembly is connected with the rack; the second guide assembly is in sliding connection with the first guide assembly; the third guide assembly is in sliding and rotating connection with the second guide assembly; the mounting seat is used for bearing the quartz tube and is in sliding connection with the third guide assembly; the first guide assembly is used for driving the second guide assembly to reciprocate in the height direction of the rack, the second guide assembly is used for driving the third guide assembly to reciprocate in the width direction of the rack, and the third guide assembly rotates relative to the second guide assembly, so that the mounting seat faces the furnace mouth; the third guide assembly is used for driving the mounting base to reciprocate towards the furnace opening of the furnace body. The feeding device can automatically feed the quartz tubes, the workload of workers is reduced, the conveying accuracy and stability of the quartz tubes are improved, the probability that the quartz tubes are damaged in the carrying process is reduced, and the yield is increased.
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Description

Technical Field

[0001] The present application relates to the field of photovoltaic technology, and in particular to a feeding device and a feeding system. Background Art

[0002] In photovoltaic solar cell production, tubular equipment is widely used in various process steps, such as boron diffusion, phosphorus diffusion, LPCVD, PE-polyethylene ether (PE-polyethylene), annealing, front and back film deposition. These devices typically utilize a quartz inner cavity to accommodate the production needs of large-sized silicon wafers. The quartz tubes are approximately 500 mm in diameter, 4000 mm in length, and weigh approximately 80 kg. The top layer of the quartz tube is approximately 4 meters above the ground.

[0003] However, the loading, unloading, and maintenance of quartz tubes mainly rely on manual operations. Due to the dense vertical arrangement of tubes inside tubular equipment, workers need to carry and lift the quartz tubes to extract or load them into the furnace tubes. As the height of the quartz tubes increases, the difficulty of operation and the risk of dropping or damaging the tubes also increase. In addition, if the quartz tubes develop minor cracks during the transportation process that are difficult to detect, it may affect product quality or require maintenance rework. In the process of replacing quartz tubes, multiple people are required to enter the interior of the equipment to perform the operation, which not only affects the normal production of other furnace tubes and leads to a decrease in output, but also increases personal safety risks and labor waste. Utility Model Content

[0004] Based on this, a loading device and a loading system are provided. The loading device can automatically load quartz tubes. Compared with manual operation, it reduces the workload of workers, improves the transportation accuracy and stability of the quartz tubes, reduces the chance of damage to the quartz tubes during transportation, and increases production.

[0005] To this end, in the first aspect, an embodiment of the present application provides a loading device, which is used to transport the quartz tube to the furnace mouth of the furnace body, and the loading device includes: a frame; a first guide assembly, connected to the frame; a second guide assembly, slidingly connected to the first guide assembly; a third guide assembly, slidingly and rotatably connected to the second guide assembly; and a mounting seat, used to carry the quartz tube, the mounting seat being slidably connected to the third guide assembly; the first guide assembly is used to drive the second guide assembly to reciprocate along the height direction of the frame, the second guide assembly is used to drive the third guide assembly to reciprocate along the width direction of the frame, the third guide assembly rotates relative to the second guide assembly to make the mounting seat face the furnace mouth, and the third guide assembly is used to drive the mounting seat to reciprocate toward the furnace mouth of the furnace body.

[0006] In one embodiment, the first guide assembly includes: a guide pillar extending along the height direction of the frame, and the two ends of the guide pillar in the height direction are respectively connected to the frame; a first driving wheel rotatably connected to the guide pillar; a first driven wheel is spaced apart from the first driving wheel in the height direction of the guide pillar, and the first driven wheel is rotatably connected to the guide pillar; a first transmission belt is sleeved on the first driving wheel and the first driven wheel, and the second guide assembly is used to be connected to the first transmission belt; and a first driving member is connected to the guide pillar, and the output end of the first driving member is connected to the first driving wheel to drive the first driving wheel to rotate.

[0007] In one embodiment, the guide pillar is provided with a receiving groove for accommodating the first driving wheel, the first driven wheel and the first transmission belt, and the receiving groove extends along the height direction of the guide pillar; or / and, the guide pillar is provided with a first sliding portion, and the first sliding portion extends along the height direction of the guide pillar, and the first guide assembly also includes a first sliding block, and the first sliding block is provided with a second sliding portion that is slidably connected to the first sliding portion, one side of the first sliding block is connected to the first transmission belt and the other side is connected to the second guide assembly, so that the first sliding block drives the second guide assembly to reciprocate along the height direction of the guide pillar.

[0008] In one embodiment, the second guide assembly includes: a guide block extending along the width direction of the frame and connected to the first sliding block; a second driving wheel rotatably connected to the guide block; a second driven wheel spaced apart from the second driving wheel along the length direction of the guide block, and the second driven wheel is rotatably connected to the guide block; a second transmission belt, sleeved on the second driving wheel and the second driven wheel, and the third guide assembly is used to be rotatably connected to the second transmission belt; and a second driving member connected to the guide block, and the output end of the second driving member is connected to the second driving wheel to drive the second driving wheel to rotate.

[0009] In one embodiment, the guide block is also provided with a third sliding portion, and the third sliding portion extends along the length direction of the guide block. The second guide assembly also includes a second sliding block, and the second sliding block is provided with a fourth sliding portion slidingly connected to the third sliding portion. One side of the second sliding block is connected to the second transmission belt and the other side is rotatably connected to the third guide assembly. The second sliding block reciprocates along the length direction of the guide block to drive the third guide assembly to reciprocate along the length direction of the guide block.

[0010] In one embodiment, a rotating member is further included, and the third guide assembly is rotatably connected to the second sliding block via the rotating member;

[0011] The third guide assembly includes a guide bracket connected to the rotating member and a third driving member, the guide bracket includes a screw and a sliding rod, the screw and the sliding rod extend along the length direction of the frame, the screw and the sliding rod are spaced apart along the width direction of the frame, the mounting seat is threadedly connected to the screw, the mounting seat is slidably connected to the sliding rod, the third driving member is connected to the guide bracket and the output end of the third driving member is connected to the screw to drive the screw to rotate.

[0012] In one embodiment, two first guide assemblies are provided and spaced apart along the length direction of the frame, and a transmission assembly is provided between the two first guide assemblies so as to make the rotation speeds of the first driving wheels in the two first guide assemblies equal;

[0013] Two second guide assemblies are provided and are respectively connected to two first guide assemblies. One end of the guide bracket is connected to one second guide assembly through the rotating member. The other end of the guide bracket is slidably connected to a bogie. The guide bracket and the bogie can reciprocate along the length direction of the guide bracket. The bogie is connected to another second guide assembly through the rotating member.

[0014] In one embodiment, it further includes a support seat and / or a controller; the support seat is used to support the quartz tube, the support seat is connected to the third guide assembly, and one side of the support seat used to support the quartz tube is rotatably connected with a ball so that the quartz tube slides at the support seat; the controller is connected to the frame, and the controller is electrically connected to the first guide assembly, the second guide assembly and the third guide assembly.

[0015] In a third aspect, an embodiment of the present application provides a feeding system, comprising a furnace body and a feeding device as described in any one of the above items, wherein the furnace body is provided with a furnace opening, and the feeding device is located at one end of the furnace body where the furnace opening is provided.

[0016] In one embodiment, a sensor for positioning the quartz tube is provided at the furnace mouth, and the sensor is electrically connected to a controller of the feeding device.

[0017] According to the feeding device and feeding system provided in the embodiment of the present application, the feeding device is used to transport the quartz tube to the furnace mouth of the furnace body, and the feeding device includes a frame, a first guide assembly, a second guide assembly, and a mounting seat, wherein the first guide assembly is connected to the frame; the second guide assembly is slidably connected to the first guide assembly; the third guide assembly is slidably and rotatably connected to the second guide assembly; the mounting seat is used to carry the quartz tube, and the mounting seat is slidably connected to the third guide assembly; the first guide assembly is used to drive the second guide assembly to reciprocate along the height direction of the frame, the second guide assembly is used to drive the third guide assembly to reciprocate along the width direction of the frame, and the third guide assembly rotates relative to the second guide assembly to make the mounting seat face the furnace mouth, and the third guide assembly is used to drive the mounting seat to reciprocate toward the furnace mouth of the furnace body. The feeding device can automatically load the quartz tube, which reduces the workload of workers compared to manual operation, while improving the transportation accuracy and stability of the quartz tube, reducing the chance of damage to the quartz tube during transportation, and increasing production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a feeding device and a quartz tube provided in an embodiment of the present application is shown;

[0019] Figure 2 A schematic structural diagram of a feeding device provided in an embodiment of the present application is shown;

[0020] Figure 3 A partial structural schematic diagram of a first guide assembly provided in an embodiment of the present application is shown;

[0021] Figure 4 A schematic structural diagram of the second guide assembly and the third guide assembly provided by the present application is shown;

[0022] Figure 5 A schematic structural diagram of the second guide assembly provided in an embodiment of the present application is shown.

[0023] Description of reference numerals:

[0024] 1. Quartz tube; 2. Furnace mouth; 21. Sensor; 3. Frame; 4. First guide assembly; 41. Guide pillar; 411. Accommodating groove; 412. First sliding part; 42. First sliding block; 421. Second sliding part; 5. Second guide assembly; 51. Guide block; 511. Third sliding part; 52. Second driving wheel; 53. Second driven wheel; 54. Second transmission belt; 55. Second driving member; 56. Second sliding block; 561. Fourth sliding part; 6. Third guide assembly; 61. Guide bracket; 611. Screw; 612. Slide rod; 62. Third driving member; 7. Mounting seat; 71. Mounting groove; 8. Rotating member; 9. Bogie; 10. Support seat; 101. Ball; 11. Controller. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0026] It should be noted that the illustrations provided in this embodiment are only used to schematically illustrate the basic concept of the present invention. Therefore, the illustrations only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0027] The structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in this specification so as to facilitate understanding and reading by those familiar with this technology. They are not intended to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modifications, changes in proportional relationships, or adjustments in size, without affecting the efficacy and objectives that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed in the present invention.

[0028] Terms such as "upper," "lower," "left," "right," "center," "longitudinal," "transverse," "horizontal," "inner," "outer," "radial," and "circumferential" used in this specification to indicate positions or locations are based on those shown in the accompanying drawings and are intended solely for ease of description. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] The loading, unloading, and maintenance of quartz tubes primarily rely on manual labor. Due to the dense vertical arrangement of tubes within tubular equipment, workers need to carry and lift the quartz tubes to remove or load them into the furnace tubes. As the height of the quartz tubes increases, the difficulty of handling them and the risk of dropping or damaging them also increase. Furthermore, if minor cracks develop during handling that are difficult to detect, they could affect product quality or require maintenance rework. The quartz tube replacement process requires multiple personnel to enter the equipment to perform the operation, which not only impacts the normal production of other furnace tubes and leads to a decrease in output, but also increases personal safety risks and labor waste.

[0030] In order to solve the above technical problems, refer to Figure 1 , Figure 1A schematic structural diagram of a feeding device and a quartz tube provided in an embodiment of the present application is shown. The present application discloses a feeding device for conveying a quartz tube 1 to the furnace opening 2 of a furnace body. The feeding device includes a frame 3, a first guide assembly 4, a second guide assembly 5, a third guide assembly 6, and a mounting seat 7. The first guide assembly 4 is connected to the frame 3; the second guide assembly 5 is slidably connected to the first guide assembly 4; the third guide assembly 6 is slidably and rotatably connected to the second guide assembly 5; the mounting seat 7 is used to carry the quartz tube 1, and the mounting seat 7 is slidably connected to the third guide assembly 6; the first guide assembly 4 is used to drive the second guide assembly 5 to reciprocate along the height direction of the frame 3; the second guide assembly 5 is used to drive the third guide assembly 6 to reciprocate along the width direction of the frame 3; the third guide assembly 6 rotates relative to the second guide assembly 5 to direct the mounting seat 7 toward the furnace opening 2, and the third guide assembly 6 is used to drive the mounting seat 7 to reciprocate toward the furnace opening 2 of the furnace body.

[0031] It should be understood that the quartz tube 1 has the advantages of good thermal stability, good light transmittance and good insulation performance, but the quartz tube 1 also has the disadvantage of being fragile, and the quartz tube 1 is arranged in a round tube. The loading device for conveying the quartz tube 1 in the present application includes a frame 3, the frame 3 has a length, a width and a height, and the frame 3 has an inner cavity. The first guide assembly 4 is connected to the frame 3, and the connection method can be a fixed connection or a detachable connection, such as welding, bolt connection and other connection methods, which are not limited in the present application. The first guide assembly 4 extends along the height direction of the frame 3, and the second guide assembly 5 is slidably connected to the first guide assembly 4, that is, the first guide assembly 4 can drive the second guide assembly 5 to reciprocate along the height direction of the frame 3, so that the mounting seat 7 and the furnace mouth 2 of the furnace body are at the same height. The first guide assembly 4 can be a linear drive motor, a screw slide, a cylinder or a hydraulic cylinder, etc., and the present application does not limit the first guide assembly 4.

[0032] The second guide assembly 5 extends along the width direction of the frame 3, and the third guide assembly 6 is slidably connected to the second guide assembly 5, that is, the second guide assembly 5 can drive the third guide assembly 6 to reciprocate along the length direction of the second guide assembly 5 so that the mounting seat 7 is close to the furnace mouth 2 of the furnace body. The second guide assembly 5 can be a linear drive motor, a screw slide, a cylinder or a hydraulic cylinder, etc. This application does not limit the second guide assembly 5.

[0033] The third guide assembly 6 is also rotatably connected to the second guide assembly 5. That is, the third guide assembly 6 can rotate relative to the second guide assembly 5 so that the third guide assembly 6 is directed toward the furnace opening 2 of the furnace body, thereby improving the accuracy of the mounting seat 7 directed toward the furnace opening 2 of the furnace body. The mounting seat 7 is slidably connected to the third guide assembly 6, and the third guide assembly 6 can drive the mounting seat 7 to reciprocate toward the furnace opening 2 of the furnace body, thereby transporting the quartz tube 1 into the furnace body or transporting the quartz tube 1 out of the furnace body. The third guide assembly 6 can be a linear drive motor, a lead screw slide, a pneumatic cylinder, a hydraulic cylinder, etc. This application does not impose any restrictions on the third guide assembly 6.

[0034] The mounting seat 7 supports the quartz tube 1. In order to improve the stability of the quartz tube 1 placed on the mounting seat 7, a mounting groove 71 adapted to the quartz tube 1 is provided on the side of the mounting seat 7 facing away from the third guide assembly 6. The inner wall of the mounting groove 71 is arranged in an arc shape to prevent the quartz tube 1 from falling off the mounting seat 7.

[0035] During operation, the operator places the quartz tube 1 on the mounting seat 7. The first guide assembly 4 drives the second guide assembly 5 to move along the height direction of the frame 3, so that the quartz tube 1 on the mounting seat 7 is at the same height as the furnace mouth 2 of the furnace body. The second guide assembly 5 drives the third guide assembly 6 to move along the width direction of the frame 3, so that the quartz tube 1 on the mounting seat 7 is close to the furnace mouth 2 of the furnace body. The third guide assembly 6 is driven to rotate relative to the second guide assembly 5, so that the quartz tube 1 on the mounting seat 7 is coaxially arranged with the furnace mouth 2 of the furnace body. The third guide assembly 6 drives the mounting seat 7 to move axially along the furnace mouth 2 of the furnace body, thereby transporting the quartz tube 1 into the furnace body. If it is necessary to transport the quartz tube 1 out of the furnace body, the same procedure can be repeated.

[0036] The present application accurately transports the quartz tube 1 into the furnace body or transports the quartz tube 1 out of the furnace body through the setting of the loading device. Compared with manual operation, it reduces the workload of workers, improves the transportation accuracy and stability of the quartz tube 1, reduces the chance of damage to the quartz tube 1 during transportation, and increases production.

[0037] Reference Figure 1-Figure 3 , Figure 2 A schematic structural diagram of a feeding device provided in an embodiment of the present application is shown. Figure 3 A partial structural schematic diagram of a first guide assembly provided in an embodiment of the present application is shown;

[0038] In some optional embodiments, the first guide assembly 4 includes a guide pillar 41, a first driving wheel (not shown in the figure), a first driven wheel (not shown in the figure), a first transmission belt (not shown in the figure) and a first driving member (not shown in the figure), the guide pillar 41 extends along the height direction of the frame 3, and the two ends of the guide pillar 41 along the height direction are respectively connected to the frame 3; the first driving wheel is rotatably connected to the guide pillar 41; the first driven wheel and the first driving wheel are spaced apart along the height direction of the guide pillar 41, and the first driven wheel is rotatably connected to the guide pillar 41; the first transmission belt is sleeved on the first driving wheel and the first driven wheel, and the second guide assembly 5 is used to be connected to the first transmission belt; the first driving member is connected to the guide pillar 41, and the output end of the first driving member is connected to the first driving wheel to drive the first driving wheel to rotate.

[0039] The first guide assembly 4 includes a guide post 41, which extends in the height direction and is connected to the frame 3 at both ends. The connection between the guide post 41 and the frame 3 can be a fixed connection or a detachable connection, which is not limited in this application. In one example, the guide post 41 is connected to the frame 3 by bolts.

[0040] The first guide assembly 4 also includes a first driving wheel, a first driven wheel, a first transmission belt, and a first driving member. The first driving wheel and the first driven wheel can be ordinary rollers or gears, which is not limited in this application. The corresponding first transmission belt can be a belt or a gear ring. The first driving wheel and the first driven wheel are arranged at intervals along the height direction of the guide pillar 41. In one example, the first driving wheel is located at the lower end of the guide pillar 41, and the first driven wheel is located at the upper end of the guide pillar 41. The first driving wheel and the first driven wheel are respectively rotatably connected to the guide pillar 41. The axial directions of the first driving wheel and the first driven wheel are parallel to the length direction of the frame 3. The first transmission belt is sleeved on the first driving wheel and the first driven wheel, so that the first transmission belt rotates along the height direction of the guide pillar 41. The first transmission belt is used to connect to the second guide assembly 5, that is, the rotation of the first transmission belt can drive the second guide assembly 5 to move along the height direction of the guide pillar 41. The first driving member is connected to the guide pillar 41 and the output end of the first driving member is connected to the first driving wheel, thereby driving the first driving wheel to rotate. The first driving member can be a handle for manual operation or a motor for electric operation. The first driving wheel, the first driven wheel, the first transmission belt, and the first driving member are all located on the side of the guide pillar 41 facing the inner cavity of the frame 3, thereby preventing external influences on the first driving wheel, the first driven wheel, the first transmission belt, and the first driving member, thereby protecting the first driving wheel, the first driven wheel, and the first transmission belt.

[0041] During operation, the first driving member drives the first driving wheel to rotate, thereby driving the first transmission belt and the first driven wheel to rotate. The rotation of the first transmission belt simultaneously drives the second guide assembly 5 to move up and down.

[0042] In some optional embodiments, the guide pillar 41 is provided with an accommodating groove 411 for accommodating the first driving wheel, the first driven wheel, and the first transmission belt. The accommodating groove 411 extends along the height direction of the guide pillar 41. The accommodating groove 411 is provided to facilitate accommodating the first driving wheel, the first driven wheel, and the first transmission belt, thereby further protecting the first driving wheel, the first driven wheel, and the first transmission belt from external influences.

[0043] In some optional embodiments, the guide pillar 41 is further provided with a first sliding portion 412, which extends in the height direction of the guide pillar 41. The first guide assembly 4 further includes a first sliding block 42, which is provided with a second sliding portion 421 slidably connected to the first sliding portion 412. One side of the first sliding block 42 is connected to the first transmission belt and the other side is connected to the second guide assembly 5, so that the first sliding block 42 drives the second guide assembly 5 to reciprocate in the height direction of the guide pillar 41. In this case, either the first sliding portion 412 or the second sliding portion 421 is a sliding block, and the other is a slide rail. The first sliding portion 412 and the second sliding portion 421 are slidably connected, so that the first sliding block 42 can reciprocate relative to the guide pillar 41.

[0044] The first sliding block 42 is connected to the first transmission belt on one side along its width, and to the second guide assembly 5 on the other side. Specifically, when the first transmission belt rotates, it drives the first sliding block 42 along the height of the guide pillar 41, thereby driving the second guide assembly 5 along the height of the guide pillar 41. The provision of the first sliding block 42 allows for smoother movement of the second guide assembly 5 relative to the guide pillar 41, thereby improving the stability of the movement of the present invention.

[0045] In some optional embodiments, at least two first guide assemblies 4 are provided and spaced apart along the length of the frame 3. A transmission assembly (not shown in the figure) is provided between the at least two first guide assemblies 4 to ensure that the movement speeds of the first transmission belts in the two first guide assemblies 4 are equal. The number of first guide assemblies 4 can be two, three, four, or other numbers, and this application does not limit this. The provision of at least two first guide assemblies 4 can improve the stability of the movement of the second guide assembly 5, the third guide assembly 6, and the mounting base 7.

[0046] Here, taking the example of two first guide assemblies 4, the two first guide assemblies 4 are spaced apart along the length direction of the frame 3, and the transmission assembly includes a transmission rod, and the two ends of the transmission rod are respectively connected to the first driving wheels in the two first guide assemblies 4, and one of the first driving wheels is connected to the first driving member, that is, the first driving member can simultaneously drive the first driving wheels in the two first guide assemblies 4 to rotate through the transmission rod, thereby controlling the movement speed of the first transmission belts in the two first guide assemblies 4, and then making the movement speed of the first sliding block 42 in the first guide assembly 4 the same, so that the movement speed of the second guide assembly 5 is the same.

[0047] The transmission assembly may further include a protective shell, which covers the transmission rod to protect the transmission rod.

[0048] Reference Figure 1-Figure 5 , Figure 4 Showing the structural schematic diagram of the second guide assembly and the third guide assembly provided by this application, Figure 5 A schematic structural diagram of a second guide assembly provided in an embodiment of the present application is shown. In some optional embodiments, the second guide assembly 5 includes a guide block 51, a second driving wheel 52, a second driven wheel 53, a second transmission belt 54, and a second driving member 55. The guide block 51 extends along the width direction of the frame 3 and is connected to the first sliding block 42; the second driving wheel 52 is rotatably connected to the guide block 51; the second driven wheel 53 and the second driving wheel 52 are spaced apart along the length direction of the guide block 51, and the second driven wheel 53 is rotatably connected to the guide block 51; the second transmission belt 54 is sleeved on the second driving wheel 52 and the second driven wheel 53, and the third guide assembly 6 is used to be rotatably connected to the second transmission belt 54; the second driving member 55 is connected to the guide block 51, and the output end of the second driving member 55 is connected to the second driving wheel 52 to drive the second driving wheel 52 to rotate.

[0049] The guide block 51 is block-shaped, and one end of the guide block 51 is connected to the first sliding block 42 . The connection method can be fixed or detachable, such as bolt connection, which is not limited in this application. The guide block 51 extends along the width direction of the frame 3 .

[0050] The second driving wheel 52 and the second driven wheel 53 can be ordinary rollers or gears, which is not limited in this application. The corresponding second transmission belt 54 can be a belt or a ring gear, which is not limited in this application. The second driving wheel 52 and the second driven wheel 53 are arranged at intervals along the length of the guide block 51. In one example, the second driving wheel 52 is located at one end of the guide block 51 along the length direction, and the second driven wheel 53 is located at the other end of the guide block 51 along the length direction. The second driving wheel 52 and the second driven wheel 53 are respectively rotatably connected to the guide block 51, and the axial directions of the second driving wheel 52 and the second driven wheel 53 are parallel to the length direction of the frame 3. The second transmission belt 54 is sleeved on the second driving wheel 52 and the second driven wheel 53, so that the second transmission belt 54 rotates along the length direction of the guide block 51. The second transmission belt 54 is used to connect to the third guide assembly 6, that is, the second transmission belt 54 can drive the third guide assembly 6 to move. Among them, the second driving member 55 is connected to the guide block 51, and the output end of the second driving member 55 is connected to the second driving wheel 52, thereby driving the second driving wheel 52 to rotate. The second driving member 55 can be a handle that is driven manually, or a motor that is driven electrically, which is not limited in this application.

[0051] During operation, the second driving member 55 drives the second driving wheel 52 to rotate, thereby driving the second transmission belt 54 and the second driven wheel 53 to rotate. The rotation of the second transmission belt 54 simultaneously drives the third guide assembly 6 to move along the width direction of the frame 3.

[0052] In some optional embodiments, the guide block 51 is further provided with a third sliding portion 511, which extends along the length direction of the guide block 51. The second guide assembly 5 further includes a second sliding block 56, which is provided with a fourth sliding portion 561 slidably connected to the third sliding portion 511. One side of the second sliding block 56 is connected to the second transmission belt 54 and the other side is rotationally connected to the third guide assembly 6. The second sliding block 56 reciprocates along the length direction of the guide block 51 to drive the third guide assembly 6 to reciprocate along the length direction of the guide block 51. The provision of the second sliding block 56 makes the movement of the third guide assembly 6 relative to the guide block 51 smoother, thereby improving the stability of the movement of the present application.

[0053] In some optional embodiments, a rotating member 8 is further included, and the third guide assembly 6 is rotatably connected to the second sliding block 56 via the rotating member 8. The rotating member 8 can be a motor or a bearing, etc., which can enable the third guide assembly 6 to rotate relative to the second sliding block 56. In one example, the rotating member 8 is a bearing, wherein the inner ring or the outer ring of the bearing is connected to the second sliding block 56, and the other is connected to the third guide assembly 6, so that the third guide assembly 6 can rotate relative to the second sliding block 56, thereby aligning the third guide assembly 6 with the furnace opening 2 of the furnace body, thereby improving the accuracy of the quartz tube 1 entering the furnace body.

[0054] Reference Figure 4 and Figure 5 In some optional embodiments, the third guide assembly 6 includes a guide bracket 61 connected to the rotating member 8 and a third driving member 62, the guide bracket 61 includes a screw 611 and a sliding rod 612, the screw 611 and the sliding rod 612 extend along the length direction of the frame 3, the screw 611 and the sliding rod 612 are spaced apart along the width direction of the frame 3, the mounting seat 7 is threadedly connected to the screw 611, the mounting seat 7 is slidingly connected to the sliding rod 612, the third driving member 62 is connected to the guide bracket 61 and the output end of the third driving member 62 is connected to the screw 611 to drive the screw 611 to rotate.

[0055] The guide bracket 61 includes a screw rod 611 and a slide rod 612, wherein the slide rod 612 may be provided with one or two or more, and this application does not limit this. In one example, two slide rods 612 are provided and are located on both sides of the screw rod 611, respectively. The screw rod 611 and the slide rod 612 are parallel and spaced apart. The ends of the screw rod 611 and the slide rod 612 are connected by a connecting rod. The screw rod 611 can rotate relative to the connecting rod. The screw 611, the slide rod 612 and the connecting rod form the guide bracket 61. The guide bracket 61 is rotatably connected to the second sliding block 56 via the rotating member 8, that is, the guide bracket 61 can rotate relative to the second sliding block 56.

[0056] The third driving member 62 is connected to the guide bracket 61, and its output end is used to connect to the screw 611. The output end of the third driving member 62 can be connected to the screw 611 directly or through a reducer. The third driving member 62 can drive the screw 611 to rotate. The mounting seat 7 is threadedly connected to the screw 611, and the mounting seat 7 is slidably connected to the slide rod 612. When the screw 611 rotates, it can drive the mounting seat 7 to move along the length of the guide bracket 61, thereby transporting the quartz tube 1 into the furnace body.

[0057] In some optional embodiments, two second guide assemblies 5 are provided and are respectively connected to two first guide assemblies 4, one end of the guide bracket 61 is connected to a second guide assembly 5 through a rotating member 8, and the other end of the guide bracket 61 is slidably connected to a bogie 9, and the bogie 9 and the guide bracket 61 can reciprocate along the length direction of the guide bracket 61, and the bogie 9 is connected to another second guide assembly 5 through a rotating member 8.

[0058] The second guide assembly 5 is provided with two parts that can improve the supporting effect of the third guide assembly 6, wherein one end of the guide bracket 61 is connected to the second sliding block 56 of one of the second guide assemblies 5 through a rotating member 8, and the other end of the guide bracket 61 is slidingly connected to the bogie 9, that is, the guide bracket 61 can slide relative to the bogie 9, and the bogie 9 is connected to the second sliding block 56 of another second guide assembly 5 through a rotating member 8, that is, the bogie 9 can rotate relative to the second sliding block 56 of another second guide assembly 5.

[0059] During operation, when the second driving members 55 of the two second guide assemblies 5 have different rotational speeds or different working times, the moving paths of the two ends of the guide bracket 61 will be different, that is, the guide bracket 61 rotates relative to the second sliding block 56, and the bogie 9 rotates relative to the second sliding block 56, and the guide bracket 61 rotates while sliding relative to the bogie 9. The rotation of the guide bracket 61 relative to the second guide assembly 5 improves the accuracy of the guide bracket 61 toward the furnace mouth 2 of the furnace body.

[0060] In some optional embodiments, a support base 10 for supporting the quartz tube 1 is further included. The support base 10 is connected to the third guide assembly 6. A ball 101 is rotatably connected to one side of the support base 10 for supporting the quartz tube 1, so that the quartz tube 1 slides on the support base 10. The support base 10 is fixedly connected to the guide bracket 61 of the third guide assembly 6, and the support base 10 is located at the end of the guide bracket 61 facing the furnace mouth 2 of the furnace body. The support base 10 is provided with a support groove adapted for the quartz tube 1. The support base 10 can support the quartz tube 1 simultaneously with the mounting base 7. The provision of the support base 10 can improve the supporting effect on the quartz tube 1.

[0061] A ball 101 is provided on the inner wall of the support groove of the support seat 10. A plurality of balls 101 can be provided and spaced apart along the inner wall of the support groove. The axial direction of the ball 101 is perpendicular to the conveying path of the quartz tube 1. When the mounting seat 7 drives the quartz tube 1 to move along the length direction of the guide bracket 61, the ball 101 rolls, thereby facilitating the movement of the quartz tube 1 in the support seat 10 and improving the smoothness of the movement of the quartz tube 1.

[0062] Reference Figure 1 In some optional embodiments, the furnace further includes a controller 11 connected to the frame 3. The controller 11 is electrically connected to the first guide assembly 4, the second guide assembly 5, and the third guide assembly 6. The operator can operate the controller 11 according to the position of the furnace body and furnace mouth 2 to control the movement paths of the first guide assembly 4, the second guide assembly 5, and the third guide assembly 6, thereby controlling the position of the quartz tube 1. The configuration of the controller 11 facilitates the operator's operation and improves the convenience of the operator's work.

[0063] Reference Figure 1-Figure 5The present application also includes a feeding motion method, which adopts any of the feeding devices described above, and the feeding method includes:

[0064] According to the position of the furnace mouth 2 of the furnace body, the first guide assembly 4 is controlled to drive the second guide assembly 5 to move along the height direction of the frame 3;

[0065] Control the second guide assembly 5 to drive the third guide assembly 6 to move along the width direction of the frame 3;

[0066] Control the third guide assembly 6 to rotate relative to the second guide assembly 5 so that the mounting seat 7 faces the furnace opening 2;

[0067] The third guide assembly 6 is controlled to drive the quartz tube 1 at the mounting seat 7 to move toward the furnace opening of the furnace body.

[0068] Controlling the first guide assembly 4 to drive the second guide assembly 5 to move along the height direction of the frame 3 may include: the operator controls the operation of the first driving member through the controller 11, the first driving member drives the first driving wheel to rotate, thereby driving the first transmission belt to drive the first driven wheel to rotate, and the rotation of the first transmission belt drives the second guide assembly 5 to move up and down, so that the quartz tube 1 located at the mounting seat 7 is at the same height as the furnace mouth 2 of the furnace body.

[0069] Control the second guide assembly 5 to drive the third guide assembly 6 to move along the width direction of the frame 3: the operator controls the operation of the second driving member 55 through the controller 11, the second driving member 55 drives the second driving wheel 52 to rotate, thereby driving the second transmission belt 54 to drive the second driven wheel 53 to rotate, and the rotation of the second transmission belt 54 drives the third guide assembly 6 to move along the width direction of the frame 3, so that the third guide assembly 6 is close to the furnace mouth 2 of the furnace body.

[0070] Controlling the third guide assembly 6 to rotate relative to the second guide assembly 5 so that the quartz tube 1 faces the furnace mouth 2 includes: the operator controls the operation of the second driving members 55 of the two second guide assemblies 5 respectively through the controller 11, so that the movement distances of the second sliding blocks 56 of the two second guide assemblies 5 are different, and then drives the third guide assembly 6 to rotate relative to the second guide assembly 5 through the rotating member 8, so that the mounting seat 7 is aligned with the furnace mouth 2 of the furnace body.

[0071] Controlling the third guide assembly 6 to drive the quartz tube 1 at the mounting seat 7 to move toward the furnace mouth of the furnace body includes: the operator controls the operation of the third driving member 62 through the controller 11, the third driving member 62 drives the screw 611 to rotate, and then drives the mounting seat 7 to move along the length direction of the guide bracket 61, thereby transporting the quartz tube 1 into the furnace body.

[0072] Reference Figure 1-Figure 5The present application also includes a feeding system, which includes a furnace body and any of the above-mentioned feeding devices. The furnace body is provided with a furnace opening 2, and the feeding device is located at one end of the furnace body provided with the furnace opening 2. The furnace body is provided with multiple furnace openings 2 and are spaced apart along the height direction of the feeding device, so that more quartz tubes 1 can be placed in the furnace body, thereby improving the utilization rate of the furnace body.

[0073] The loading device is used to transport the quartz tube 1 to the furnace mouth 2 of the furnace body. The loading device includes a frame 3, a first guide assembly 4, a second guide assembly 5, a third guide assembly 6 and a mounting seat 7. The first guide assembly 4 is connected to the frame 3; the second guide assembly 5 is slidably connected to the first guide assembly 4; the third guide assembly 6 is slidably and rotatably connected to the second guide assembly 5; the mounting seat 7 is used to carry the quartz tube 1, and the mounting seat 7 is slidably connected to the third guide assembly 6; the first guide assembly 4 is used to drive the second guide assembly 5 to reciprocate along the height direction of the frame 3; the second guide assembly 5 is used to drive the third guide assembly 6 to align with the furnace mouth 2 of the furnace body, and the third guide assembly 6 is used to drive the mounting seat 7 to reciprocate toward the furnace mouth 2 of the furnace body.

[0074] The present application accurately transports the quartz tube 1 into the furnace body or transports the quartz tube 1 out of the furnace body through the setting of the loading device. Compared with manual operation, it reduces the workload of workers, improves the transportation accuracy and stability of the quartz tube 1, reduces the chance of damage to the quartz tube 1 during transportation, and increases production.

[0075] In some optional embodiments, a sensor 21 for positioning the quartz tube 1 is provided at the furnace opening 2. The sensor 21 is electrically connected to the controller 11 of the loading device. The sensor 21 may be an infrared sensor or other sensor, and this application does not limit this. The sensor 21 can emit positioning rays to guide the position of the quartz tube 1, thereby improving the accuracy of the quartz tube 1 aligning with the furnace opening 2. Furthermore, multiple sensors 21 are provided and spaced apart along the circumference of the furnace opening 2. This can further improve the accuracy of the quartz tube 1 aligning with the furnace opening 2.

[0076] At the same time, the sensor 21 is also electrically connected to the controller 11 of the feeding device, and can transmit the position information of the furnace mouth 2 and the quartz tube 1 to the controller 11 so that the controller 11 can adjust the position of the quartz tube 1.

[0077] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0078] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art could make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A feeding device, characterized in that: The feeding device is used to transport the quartz tube (1) to the furnace mouth (2) of the furnace body, and the feeding device comprises: Rack (3); A first guide assembly (4) connected to the frame (3); a second guide assembly (5) slidably connected to the first guide assembly (4); a third guide assembly (6) slidably and rotatably connected to the second guide assembly (5); and A mounting seat (7) for supporting the quartz tube (1), wherein the mounting seat (7) is slidably connected to the third guide assembly (6); The first guide assembly (4) is used to drive the second guide assembly (5) to reciprocate along the height direction of the frame (3), the second guide assembly (5) is used to drive the third guide assembly (6) to reciprocate along the width direction of the frame (3), the third guide assembly (6) rotates relative to the second guide assembly (5) so that the mounting seat (7) faces the furnace opening (2), and the third guide assembly (6) is used to drive the mounting seat (7) to reciprocate toward the furnace opening (2) of the furnace body.

2. The feeding device according to claim 1, characterized in that: The first guide assembly (4) comprises: A guide pillar (41) extends along the height direction of the frame (3), and both ends of the guide pillar (41) along the height direction are respectively connected to the frame (3); A first driving wheel is rotatably connected to the guide pillar (41); A first driven wheel is spaced apart from the first driving wheel along the height direction of the guide pillar (41), and the first driven wheel is rotatably connected to the guide pillar (41); a first transmission belt, sleeved on the first driving wheel and the first driven wheel, and the second guide assembly (5) is used to be connected to the first transmission belt; and A first driving member is connected to the guide pillar (41), and an output end of the first driving member is connected to the first driving wheel to drive the first driving wheel to rotate.

3. The feeding device according to claim 2, characterized in that: The guide pillar (41) is provided with a receiving groove (411) for receiving the first driving wheel, the first driven wheel and the first transmission belt, and the receiving groove (411) extends along the height direction of the guide pillar (41); or / and, The guide pillar (41) is provided with a first sliding portion (412), and the first sliding portion (412) extends along the height direction of the guide pillar (41). The first guide assembly (4) also includes a first sliding block (42), and the first sliding block (42) is provided with a second sliding portion (421) slidably connected to the first sliding portion (412). One side of the first sliding block (42) is connected to the first transmission belt and the other side is connected to the second guide assembly (5), so that the first sliding block (42) drives the second guide assembly (5) to reciprocate along the height direction of the guide pillar (41).

4. The feeding device according to claim 3, characterized in that: The second guide assembly (5) comprises: a guide block (51) extending along the width direction of the frame (3) and connected to the first sliding block (42); A second driving wheel (52) is rotatably connected to the guide block (51); A second driven wheel (53) is spaced apart from the second driving wheel (52) along the length direction of the guide block (51), and the second driven wheel (53) is rotatably connected to the guide block (51); A second transmission belt (54) is sleeved on the second driving wheel (52) and the second driven wheel (53), and the third guide assembly (6) is used for being rotatably connected to the second transmission belt (54); and The second driving member (55) is connected to the guide block (51), and the output end of the second driving member (55) is connected to the second driving wheel (52) to drive the second driving wheel (52) to rotate.

5. The feeding device according to claim 4, characterized in that: The guide block (51) is further provided with a third sliding portion (511), and the third sliding portion (511) extends along the length direction of the guide block (51). The second guide assembly (5) further includes a second sliding block (56), and the second sliding block (56) is provided with a fourth sliding portion (561) slidably connected to the third sliding portion (511). One side of the second sliding block (56) is connected to the second transmission belt (54) and the other side is rotationally connected to the third guide assembly (6). The second sliding block (56) reciprocates along the length direction of the guide block (51) to drive the third guide assembly (6) to reciprocate along the length direction of the guide block (51).

6. The feeding device according to claim 5, characterized in that: It also includes a rotating member (8), and the third guide assembly (6) is rotatably connected to the second sliding block (56) through the rotating member (8); The third guide assembly (6) includes a guide bracket (61) connected to the rotating member (8) and a third driving member (62), the guide bracket (61) includes a screw (611) and a slide bar (612), the screw (611) and the slide bar (612) extend along the length direction of the frame (3), the screw (611) and the slide bar (612) are spaced apart along the width direction of the frame (3), the mounting seat (7) is threadedly connected to the screw (611), the mounting seat (7) is slidably connected to the slide bar (612), the third driving member (62) is connected to the guide bracket (61), and the output end of the third driving member (62) is connected to the screw (611) to drive the screw (611) to rotate.

7. The feeding device according to claim 6, characterized in that: Two first guide assemblies (4) are provided and are spaced apart along the length direction of the frame (3); a transmission assembly is provided between the two first guide assemblies (4) so ​​that the rotation speeds of the first driving wheels in the two first guide assemblies (4) are equal; Two second guide assemblies (5) are provided and are respectively connected to two first guide assemblies (4); one end of the guide bracket (61) is connected to one second guide assembly (5) via the rotating member (8); the other end of the guide bracket (61) is slidably connected to a bogie (9); the guide bracket (61) and the bogie (9) can reciprocate along the length direction of the guide bracket (61); the bogie (9) is connected to the other second guide assembly (5) via the rotating member (8).

8. The feeding device according to any one of claims 1 to 7, characterized in that: It also includes a support base (10) and / or a controller (11); The support seat (10) is used to carry the quartz tube (1), the support seat (10) is connected to the third guide assembly (6), and a ball (101) is rotatably connected to one side of the support seat (10) used to carry the quartz tube (1), so that the quartz tube (1) slides on the support seat (10); The controller (11) is connected to the frame (3), and the controller (11) is electrically connected to the first guide assembly (4), the second guide assembly (5), and the third guide assembly (6).

9. A feeding system, characterized in that: The invention comprises a furnace body and a loading device according to any one of claims 1 to 8, wherein the furnace body is provided with a furnace opening (2), and the loading device is located at one end of the furnace body provided with the furnace opening (2).

10. The feeding system according to claim 9, characterized in that: A sensor (21) for positioning the quartz tube (1) is provided at the furnace mouth (2).