Carrier roller for material monitoring and sensing
By arranging a water inlet device and a filter assembly on the roller and using cold water to cool the roller, the problem of roller temperature increase during high-temperature material transportation is solved, and the reliability of the roller and the life of the equipment are improved.
Patent Information
- Application Number
- CN202422657064.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-01
AI Technical Summary
When existing rollers convey high-temperature materials, the temperature rises rapidly, causing equipment deformation and reduced reliability, affecting the smoothness of material conveying and the life of the equipment.
A material monitoring sensor roller is designed. By setting up a water inlet device and a filter component, the roller is cooled with cold water, and the water flow direction is controlled by an anti-reverse component to prevent impurities from entering and ensure the normal operation of the equipment.
Effectively control roller temperature to prevent overheating damage, improve equipment reliability and service life, and ensure smooth material transportation and normal operation of equipment.
Smart Images

Figure CN223341672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material monitoring, in particular to a roller for material monitoring and sensing. Background Art
[0002] In material transportation, various sensors and related technical means are often used to perceive, measure and monitor the various characteristics, status and related parameters of the material in real time, and monitor the status of material transportation. In this process, rollers are key components that support conveyor belts and materials. Their performance and reliability have a significant impact on the efficiency and quality of material transportation. However, existing rollers have some problems.
[0003] When traditional rollers convey high-temperature materials, the temperature of the rollers will rise rapidly. If this heat cannot be dissipated in time, the temperature of the equipment will continue to rise, which may cause the rollers to deform, affecting the smoothness of material conveying, and also reducing the reliability and service life of the equipment. In order to solve the above problems, we propose a roller for material monitoring and sensing. Utility Model Content
[0004] In view of the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: a roller for material monitoring and sensing, comprising: a mounting shaft; a connecting assembly, the inner side of the connecting assembly is rotatably connected to the outer side of the mounting shaft; a water inlet device, the top of the water inlet device is fixedly connected to the bottom of the mounting shaft; a water inlet pipe, the outer side of the water inlet pipe is fixedly connected to the bottom of the water inlet device; a water outlet pipe, the outer side of the water outlet pipe is fixedly connected to the side of the mounting shaft away from the water inlet pipe; the water inlet device comprises a filter assembly, the top of the filter assembly is fixedly connected to the bottom of the mounting shaft, the bottom of the filter assembly is fixedly connected to a connecting pipe, the bottom of the connecting pipe is fixedly connected to an anti-reverse assembly, the bottom of the anti-reverse assembly is fixedly connected to the top of the water inlet pipe, and by setting the water inlet device, water flow is sent in to control the temperature of the roller, thereby preventing the equipment from being damaged due to overheating, and improving the reliability and service life of the equipment.
[0005] Preferably, the filter assembly includes a fixed column, the top of the fixed column is fixedly connected to the bottom of the mounting shaft, the bottom of the fixed column is fixedly connected to the top of the connecting pipe, the inner side of the fixed column is fixedly connected to a guide column, and the inner side of the guide column is fixedly connected to a sieve plate. By setting up the filter assembly, impurities in the water flow can be filtered, the cleanliness of the water flow can be ensured, impurities can be prevented from accumulating inside the equipment, and the service life of the equipment can be extended.
[0006] Preferably, the anti-reverse component includes a fixed tube, the top of the fixed tube is fixedly connected to the bottom of the connecting tube, the bottom of the fixed tube is fixedly connected to the top of the water inlet pipe, the inner side of the fixed tube is fixedly connected with a return spring, the top of the return spring is fixedly connected with a blocking block, the outer side of the blocking block is slidably connected to the inner side of the fixed tube, and by setting the anti-reverse component, the water flow is controlled to flow in one direction, the backflow is prevented from polluting the water source, and the normal operation of the equipment is ensured.
[0007] Preferably, the connecting assembly includes a connecting shaft, both sides of the connecting shaft are rotatably connected to the outer side of the mounting shaft, the inner side of the connecting shaft is fixedly connected to a limiting ring, the outer side of the limiting ring is rotatably connected to the outer side of the mounting shaft, the inner side of the connecting shaft is fixedly connected to a connecting plate, a hole is opened in the wall of the connecting plate, and the inner side of the connecting plate is fixedly connected to a conveying screw. By setting the connecting assembly, the connecting shaft can guide the water flow as the conveyor belt rotates, cool itself, and accelerate the cooling speed of the roller.
[0008] The beneficial effects of the utility model are as follows:
[0009] 1. The utility model sets a connecting component so that the connecting shaft guides the water flow as the conveyor belt rotates, cools itself, controls the temperature of the roller, prevents the roller from being damaged due to overheating, and improves the reliability and service life of the roller.
[0010] 2. The utility model provides a water inlet device to send in cold water to cool the roller, thereby accelerating the cooling speed of the roller, and filtering the cold water through a filter component to prevent impurities from entering the interior of the equipment, thereby ensuring the normal operation of the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is the main view of the utility model;
[0012] Figure 2 This is a structural sectional view of the water inlet device of the utility model;
[0013] Figure 3 This is a cross-sectional view of the structure of the filter assembly of the utility model;
[0014] Figure 4 This is a cross-sectional view of the structure of the anti-reversal component of the utility model;
[0015] Figure 5 It is a structural diagram of the connection assembly of the utility model;
[0016] Figure 6 This utility model Figure 5 Schematic diagram of the structure of part A.
[0017] In the figure: 1. Mounting shaft; 2. Connecting assembly; 21. Connecting shaft; 22. Limiting ring; 23. Connecting plate; 24. Hole; 25. Conveying screw; 3. Water inlet device; 31. Filter assembly; 311. Fixed column; 312. Guide column; 313. Screen plate; 32. Connecting pipe; 33. Anti-reverse assembly; 331. Fixed pipe; 332. Reset spring; 333. Block; 4. Water inlet pipe; 5. Water outlet pipe. DETAILED DESCRIPTION
[0018] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
[0019] Example:
[0020] See also Figures 1-6 The utility model provides a technical solution: a roller for material monitoring and sensing, comprising a mounting shaft 1; a connecting assembly 2, the inner side of the connecting assembly 2 is rotatably connected to the outer side of the mounting shaft 1; a water inlet device 3, the top of the water inlet device 3 is fixedly connected to the bottom of the mounting shaft 1; a water inlet pipe 4, the outer side of the water inlet pipe 4 is fixedly connected to the bottom of the water inlet device 3; a water outlet pipe 5, the outer side of the water outlet pipe 5 is fixedly connected to the side of the mounting shaft 1 away from the water inlet pipe 4; the water inlet device 3 comprises a filter assembly 31, the top of the filter assembly 31 is fixedly connected to the bottom of the mounting shaft 1, the bottom of the filter assembly 31 is fixedly connected to a connecting pipe 32, the bottom of the connecting pipe 32 is fixedly connected to an anti-reverse assembly 33, the bottom of the anti-reverse assembly 33 is fixedly connected to the top of the water inlet pipe 4, when in use, through the mounting shaft 1 The connecting component 2 is installed inside the conveyor belt, and the outer side of the connecting component 2 is in contact with the conveyor belt. The water inlet pipe 4 is connected to the external water source. When conveying materials, the conveyor belt starts to drive the material to move, and the conveyor belt drives the connecting component 2 to rotate. The material monitoring sensor system uses various sensors and related technical means to perform real-time perception, measurement and monitoring of various characteristics, states and related parameters of the material. External cold water enters the water inlet device 3 along the water inlet pipe 4, and the water flows upward along the anti-reverse component 33, and then flows into the inside of the filter component 31 through the connecting pipe 32. After being filtered by the filter component 31, the water flows to the installation shaft 1, and the water flows along the installation shaft 1 to contact the connecting component 2, cooling the connecting component 2. The cooled water flows to the outside along the outlet pipe 5.
[0021] When the filter element 31 is in use, the filter element 311 is provided with a fixing post 311, the top of the fixing post 311 is fixedly connected to the bottom of the installation shaft 1, and the bottom of the fixing post 311 is fixedly connected to the top of the connecting pipe 32. The inner side of the fixing post 311 is fixedly connected to the guide post 312, and the inner side of the guide post 312 is fixedly connected to the sieve plate 313. When in use, water flows upward into the fixing post 311, and then flows along the guide post 312 to the sieve plate 313, and the sieve plate 313 filters the water. The water after passing through the filter assembly 31 flows into the installation shaft 1, thereby preventing impurities in the water from accumulating inside the installation shaft 1 and affecting the operation of the device. At the same time, since the sieve plate 313 is conical, during filtering, the water flow will drive impurities to move around the sieve plate 313. When water inflow stops, some impurities move downward under the influence of factors such as gravity, and the impurities at the edge will fall to the bottom of the inner cavity of the guide post 312, thereby preventing impurities from being blocked at the sieve plate 313.
[0022] When the cap 331 is in the closed position, the cap 332 is in the closed position, and the cap 333 is in the closed position, so that the cap 333 is in the open position and the cap 333 is in the closed position.
[0023] The connecting assembly 2 includes a connecting shaft 21, and both sides of the connecting shaft 21 are rotatably connected to the outer side of the installation shaft 1. The inner side of the connecting shaft 21 is fixedly connected to a limiting ring 22, and the outer side of the limiting ring 22 is rotatably connected to the outer side of the installation shaft 1. The inner side of the connecting shaft 21 is fixedly connected to a connecting plate 23, and a hole 24 is opened in the wall of the connecting plate 23. The inner side of the connecting plate 23 is fixedly connected to a conveying screw 25. When in use, the installation shaft 1 is connected to the connecting shaft 21 through the limiting ring 22. The rotation of the conveyor belt drives the connecting shaft 21 to rotate, and the connecting shaft 21 drives the connecting plate 23 to rotate. The connecting plate 23 drives the conveying screw 25 to rotate. The conveying screw 25 drives water to flow to the outlet pipe 5, so that the water is discharged through the outlet pipe 5.
[0024] Working principle:
[0025] When in use, the installation shaft 1 is connected to the connecting shaft 21 through the limiting ring 22, and the connecting component 2 is installed inside the conveyor belt through the installation shaft 1. The outer side of the connecting component 2 contacts the conveyor belt, and the water inlet pipe 4 is connected to the external water source;
[0026] When conveying high-temperature materials, the conveyor belt rotates to drive the connecting shaft 21 to rotate, the connecting shaft 21 drives the connecting plate 23 to rotate, the connecting plate 23 drives the conveying screw 25 to rotate, and the conveying screw 25 drives the water flow, and the water flows through the hole 24 to the water outlet pipe 5. Finally, the water is discharged through the water outlet pipe 5. During the flow process, the water flow takes away the heat of the connecting shaft 21, reducing the temperature of the connecting shaft 21;
[0027] At the same time, the cold water from the outside enters the water inlet device 3 along the water inlet pipe 4, and the water flows upward into the anti-reverse component 33. The water impacts the blocking block 333, driving the blocking block 333 to move upward, so that the blocking block 333 is away from the fixed pipe 331. The water flows through the gap between the blocking block 333 and the fixed pipe 331 and flows to the connecting pipe 32. The water flows along the connecting pipe 32 to the inside of the fixed column 311, and then flows along the guide column 312 to the sieve plate 313. The sieve plate 313 filters the water. The water after being filtered by the filter component 31 flows into the inside of the mounting shaft 1.
[0028] When the material is stopped, the conveyor belt stops running, causing the connecting shaft 21 to stop rotating, and the conveying screw 25 no longer drives the water to flow. At the same time, the return spring 332 drives the blocking block 333 to return, and the blocking block 333 blocks the fixed pipe 331 to prevent water from flowing back.
[0029] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A material monitoring and sensing roller, characterized in that: include: Install the shaft (1); A connecting assembly (2), the inner side of the connecting assembly (2) being rotatably connected to the outer side of the mounting shaft (1); A water inlet device (3), the top of the water inlet device (3) being fixedly connected to the bottom of the mounting shaft (1); a water inlet pipe (4), the outer side of the water inlet pipe (4) being fixedly connected to the bottom of the water inlet device (3); a water outlet pipe (5), wherein the outer side of the water outlet pipe (5) is fixedly connected to a side of the mounting shaft (1) away from the water inlet pipe (4); The water inlet device (3) comprises a filter assembly (31), the top of the filter assembly (31) is fixedly connected to the bottom of the installation shaft (1), the bottom of the filter assembly (31) is fixedly connected to a connecting pipe (32), the bottom of the connecting pipe (32) is fixedly connected to an anti-reversal assembly (33), and the bottom of the anti-reversal assembly (33) is fixedly connected to the top of the water inlet pipe (4).
2. The material monitoring and sensing roller according to claim 1, characterized in that: The filter assembly (31) comprises a fixing column (311), the top of the fixing column (311) is fixedly connected to the bottom of the mounting shaft (1), the bottom of the fixing column (311) is fixedly connected to the top of the connecting pipe (32), the inner side of the fixing column (311) is fixedly connected to a guide column (312), and the inner side of the guide column (312) is fixedly connected to a sieve plate (313).
3. The material monitoring and sensing roller according to claim 1, characterized in that: The anti-reversal component (33) comprises a fixed tube (331), the top of the fixed tube (331) is fixedly connected to the bottom of the connecting tube (32), the bottom of the fixed tube (331) is fixedly connected to the top of the water inlet pipe (4), the inner side of the fixed tube (331) is fixedly connected to a return spring (332), the top end of the return spring (332) is fixedly connected to a blocking block (333), and the outer side of the blocking block (333) is slidably connected to the inner side of the fixed tube (331).
4. The material monitoring and sensing roller according to claim 1, characterized in that: The connecting assembly (2) comprises a connecting shaft (21), both sides of which are rotatably connected to the outer side of the installation shaft (1), the inner side of the connecting shaft (21) is fixedly connected to a limiting ring (22), and the outer side of the limiting ring (22) is rotatably connected to the outer side of the installation shaft (1).
5. The material monitoring and sensing roller according to claim 4, characterized in that: A connecting plate (23) is fixedly connected to the inner side of the connecting shaft (21), a hole (24) is opened in the wall of the connecting plate (23), and a conveying screw (25) is fixedly connected to the inner side of the connecting plate (23).