Powder distributing device and powder processing equipment
The combination of a vibrating drive and a cloth roller conveyor belt solves the problem of uneven film formation caused by powder agglomeration, achieves uniform powder feeding and efficient film formation, and supports mass production.
Patent Information
- Application Number
- CN202422906786.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the film-forming process of the dry-process electrode film-forming composite integrated machine, the powder's easy agglomeration leads to local accumulation of materials, affecting the uniformity of film thickness and surface density. In addition, the height difference of powder level during the roller-pressing film-forming process causes defective products. The existing technology relies on manual unloading, which increases costs and cannot be mass-produced.
The vibration drive part is used to make the storage hopper vibrate, and the uniform discharge of powder is achieved through the cooperation of the distribution roller and the conveyor belt. It includes the storage mechanism, the distribution mechanism and the conveying mechanism to ensure the uniform spreading and transportation of the powder.
It effectively solves the problem of powder agglomeration, realizes uniform powder feeding, improves feeding speed and film forming quality, and supports the mass production operation of the film-forming composite integrated machine.
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Figure CN223341951U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder distribution, in particular to a powder distribution device and powder processing equipment. Background Art
[0002] During the film-forming process of a dry-process electrode film-forming machine, the powder's tendency to agglomerate can lead to localized accumulation of material during the roller-pressing stage. This affects the uniformity of film thickness and surface density, resulting in poor film quality and breakage. Furthermore, during the roller-pressing process, variations in powder level lead to inconsistent pressure on the accumulated material above the roller, affecting the uniformity of the film's surface density and resulting in defective products.
[0003] In order to solve the above problems, in the prior art, manual unloading is usually adopted, and unloading is performed in small quantities and multiple times, which results in a substantial increase in labor costs and makes it impossible to mass-produce the film-forming composite integrated machine. Utility Model Content
[0004] The purpose of the utility model is to provide a powder distributing device and powder processing equipment, which can effectively avoid the problem of powder agglomeration, realize uniform powder feeding, and improve the feeding speed.
[0005] To achieve the above objectives, the following technical solutions are provided:
[0006] Powder distribution device, including:
[0007] A material storage mechanism includes a material storage hopper and a vibration drive member, wherein the vibration drive member is used to vibrate the material storage hopper, and a discharge port is provided at the bottom of the material storage hopper;
[0008] A material distribution mechanism includes a transfer silo, a material distribution roller, and a material distribution drive unit. The transfer silo includes a feed port and a material distribution port. The feed port is correspondingly arranged and connected to the material distribution port. The material distribution port is located at the bottom of the transfer silo. The material distribution roller is rotatably arranged in the transfer silo. The material distribution drive unit is used to drive the material distribution roller to rotate. The outer peripheral surface of the material distribution roller is provided with a plurality of material grooves evenly distributed along the circumference of the material distribution roller.
[0009] The conveying mechanism includes a conveyor belt and a conveying drive unit. The conveyor belt is located below the material distributing port. The conveying drive unit is used to drive the conveyor belt to rotate so as to convey the powder to the powder processing device.
[0010] In order to achieve the above-mentioned purpose, a powder processing device is also provided, comprising a powder distributing device and a powder processing device as described in any of the above items, wherein the powder processing device comprises a film-forming roller for rolling the powder into a film, and the conveyor belt is used to transport the powder to the film-forming roller.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] The powder distributing device and powder processing equipment of the present invention vibrate the storage hopper through a vibration driving member, which effectively solves the problem of powder agglomeration, and enables the powder to fall into the material trough on the distributing roller through the discharging port and the feeding port, and then drives the distributing roller to rotate through the distributing drive unit to spread the powder evenly on the conveyor belt, and finally drives the conveyor belt to rotate through the conveying drive unit to convey the powder to the powder processing device, thereby realizing uniform discharging of the powder. Compared with the manual discharging method, the discharging speed is greatly improved on the basis of ensuring the uniformity of discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of the powder processing equipment in the embodiment of the present utility model;
[0014] Figure 2 This is a structural diagram of the material storage mechanism in an embodiment of the present utility model;
[0015] Figure 3 This is a first structural diagram of the material distribution mechanism in an embodiment of the present utility model;
[0016] Figure 4 This is a second structural diagram of the material distribution mechanism in an embodiment of the present utility model;
[0017] Figure 5 This is a third structural diagram of the material distribution mechanism in an embodiment of the present utility model;
[0018] Figure 6 This is a first structural diagram of the conveying mechanism in an embodiment of the present utility model;
[0019] Figure 7 This is a second structural diagram of the conveying mechanism in an embodiment of the present utility model;
[0020] Figure 8 This is a structural diagram of the downstream material width adjustment component in an embodiment of the present utility model.
[0021] Reference numerals:
[0022] 10. Powder distributing device; 20. Powder processing device; 201. Film forming roller;
[0023] 1. Material storage mechanism; 11. Material storage hopper; 111. Material discharge port; 12. Vibration drive element; 13. First material width adjustment assembly; 131. First material stopper; 1311. Material storage chamber; 132. First drive unit; 1321. Lead screw; 1322. Handwheel; 14. Material storage level detection element;
[0024] 2. Fabric mechanism; 21. Transfer silo; 211. Feed port; 212. Fabric port; 22. Fabric roller; 221. Material trough; 222. Roller body; 223. Third material stopper; 23. Fabric drive unit; 231. Fabric drive member; 24. Second material width adjustment assembly; 241. Second material stopper; 2411. Material stopper; 24111. Transfer chamber; 242. Fabric locking member; 25. Bin door; 26. Scale;
[0025] 3. Conveying mechanism; 31. Conveyor belt; 32. Conveyor width adjustment assembly; 321. Conveyor stopper; 3211. Mounting rod; 33. Conveyor mounting member; 34. Outer cover; 341. Opening; 342. Discharge port; 35. Collecting tray; 36. Cleaning member;
[0026] 41. Downstream material width adjustment assembly; 411. Downstream material stopper; 42. Downstream mounting assembly; 421. Processing hopper; 4211. Slide rod; 43. Clamp; 44. Downstream material level detection assembly. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0030] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0031] It should also be noted that, in the description of this utility model, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0032] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0033] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0034] like Figure 1-8 As shown, this embodiment provides a powder distributing device and a powder processing device. The powder processing device includes a powder distributing device 10 and a powder processing device 20 . The powder distributing device 10 is used to supply powder to the powder processing device 20 .
[0035] The powder material distributing device 10 includes a storage mechanism 1, a distributing mechanism 2 and a conveying mechanism 3. The storage mechanism 1 includes a storage hopper 11 and a vibration driving member 12. The vibration driving member 12 is used to vibrate the storage hopper 11. The bottom of the storage hopper 11 is provided with a discharge port 111; the distributing mechanism 2 includes a transfer bin 21, a distributing roller 22 and a distributing driving unit 23. The transfer bin 21 includes a feed port 211 and a distributing port 212. The feed port 211 is correspondingly arranged and connected to the discharge port 111. The material inlet 212 is located at the bottom of the transfer silo 21; the material distribution roller 22 is rotatably disposed within the transfer silo 21, and the material distribution drive unit 23 is used to drive the material distribution roller 22 to rotate. The outer peripheral surface of the material distribution roller 22 is provided with a plurality of material troughs 221 evenly distributed along the circumference of the material distribution roller 22; the conveying mechanism 3 includes a conveyor belt 31 and a conveyor drive unit. The conveyor belt 31 is located below the material distribution inlet 212, and the conveyor drive unit is used to drive the conveyor belt 31 to rotate to convey the powder to the powder processing device 20. In this embodiment, the powder processing device 20 includes a film-forming roller 201 for rolling the powder into a film, and the conveyor belt 31 is used to convey the powder to the film-forming roller 201. Exemplarily, two film-forming rollers 201 are provided, and the two film-forming rollers 201 rotate relative to each other to roll and form a film on the powder passing between the two film-forming rollers 201.
[0036] The powder distributing device 10 of this embodiment vibrates the storage hopper 11 through the vibration driving member 12, which effectively solves the problem of powder agglomeration and enables the powder to fall into the material trough 221 on the distributing roller 22 through the discharge port 342 and the feed port 211. The distributing roller 22 is then driven to rotate by the distributing driving unit 23 to evenly spread the powder on the conveyor belt 31. Finally, the conveyor driving unit drives the conveyor belt 31 to rotate and delivers the powder to the powder processing device 20, thereby achieving uniform discharging of the powder. Compared with the manual discharging method, the discharging speed is greatly improved while ensuring the uniformity of the discharging.
[0037] It should be noted that the shapes and sizes of the plurality of material troughs 221 are equal, so that the volumes of the plurality of material troughs 221 are equal. By rotating the material distribution roller 22 at a constant speed, uniform material distribution can be achieved.
[0038] Optionally, the accumulator mechanism 1 further includes a first material width adjustment assembly 13, which includes two first material stoppers 131 disposed relative to the accumulator 11 along a first direction. Both first material stoppers 131 are disposed within the accumulator 11, and at least one of the first material stoppers 131 is adjustable in position along the first direction. By adjusting the installation position of the first material stoppers 131 in the first direction, the width of the discharge port 111 along the first direction is adjusted, thereby achieving the purpose of adjusting the discharge width. The axial direction of the material distribution roller 22 is parallel to the first direction.
[0039] It should be noted that a storage cavity 1311 is formed between the two first blocking members 131, and the discharge port 111 is located at the bottom of the storage cavity 1311. By adjusting the installation position of the first blocking member 131 in the first direction, the width of the storage cavity 1311 along the first direction can be adjusted, and then the width of the discharge port 111 along the first direction can be adjusted.
[0040] Optionally, the cloth mechanism 2 further includes a second material width adjustment assembly 24, which includes a second material stop 241 arranged in a one-to-one correspondence with the two first material stops 131. The two second material stops 241 are both arranged on the cloth roller 22. The second material stop 241 includes a plurality of material stops 2411 respectively located in a plurality of material troughs 221. The second material stops 241 corresponding to the position-adjustable first material stops 131 are adjustably arranged along the first direction. It should be noted that a transfer cavity 24111 is formed between the two material stops 2411 located in the same material trough 221. By adjusting the installation position of the second material stop 241 in the first direction, the width of the transfer cavity 24111 along the first direction can be adjusted, thereby achieving the purpose of adjusting the cloth width. At the same time, the width of the transfer chamber 24111 along the first direction can be made equal to the width of the discharge port 111 along the first direction, and the transfer chamber 24111 is aligned with the discharge port 111, so that when the powder flows on the storage mechanism 1 and the distribution mechanism 2, the position of the powder in the first direction remains unchanged, which is beneficial to improving the uniformity of powder feeding.
[0041] Optionally, the conveying mechanism 3 further includes a conveying material width adjustment component 32, which includes a conveying material width adjustment component 32 that is arranged in a one-to-one correspondence with the two second material stops 241. The two conveying material stops 321 are both arranged on the conveyor belt 31, and the conveying material stops 321 corresponding to the position-adjustable second material stops 241 are adjustably arranged along the first direction. Such an arrangement allows the powder falling on the conveyor belt 31 to be located between the two conveying material stops 321, ensuring that the powder is evenly spread on the conveyor belt 31, which is conducive to improving the uniformity of material discharging and thereby improving the film forming quality. According to the installation position of the second material stops 241 in the first direction, the installation position of the conveying material stops 321 in the first direction is adjusted, so that the position of the powder in the first direction remains unchanged when the powder flows on the distributing mechanism 2 and the conveying mechanism 3, which is conducive to improving the uniformity of powder discharging.
[0042] It should be noted that the conveying stopper 321 is arranged on the conveyor belt 31. Specifically, the conveying stopper 321 is fixed above the conveyor belt 31, and a small gap is provided between the conveying stopper 321 and the conveyor belt 31. Under the premise of not affecting the rotation of the conveyor belt 31, the conveying stopper 321 plays a blocking role on the powder on the conveyor belt 31.
[0043] Optionally, the powder distributing device 10 further includes a downstream material width adjustment component 41, which includes a downstream material width adjustment component 411 that is arranged in a one-to-one correspondence with the two conveying material stops 321. The two downstream material stops 411 are both arranged on the powder processing device 20, and the downstream material stops 411 corresponding to the position-adjustable conveying material stops 321 are adjustably arranged along the first direction. Such an arrangement allows the powder delivered to the powder processing device 20 to be located between the two downstream material stops 411, which is beneficial to improving the uniformity of material discharging and thereby improving the film forming quality. According to the installation position of the second material stop 241 in the first direction, the installation position of the downstream material stop 411 in the first direction is adjusted, so that the position of the powder in the first direction remains unchanged during the process of the powder flowing from the distributing mechanism 2 and the conveying mechanism 3 to the film forming roller 201, which is beneficial to improving the uniformity of powder discharging.
[0044] It should be noted that, in this embodiment, the downstream material blocking member 411 is arranged on the film-forming roller 201. Specifically, the downstream material blocking member 411 is fixed above the film-forming roller 201, and a small gap is provided between the downstream material blocking member 411 and the film-forming roller 201. Under the premise of not affecting the rotation of the film-forming roller 201, the downstream material blocking member 411 plays a blocking role on the powder on the film-forming roller 201.
[0045] Optionally, the two first material stops 131 are both adjustable along the first direction on the storage hopper 11. Furthermore, the two second material stops 241 are both adjustable along the first direction on the distribution roller 22. Furthermore, the two conveying material stops 321 are both adjustable along the first direction on the conveyor belt 31. Furthermore, the two downstream material stops 411 are both adjustable along the first direction on the powder processing device 20.
[0046] This arrangement ensures that the powder's position in the first direction remains unchanged as it flows from the storage mechanism 1, distribution mechanism 2, and conveying mechanism 3 to the film-forming roller 201, thereby improving uniformity of material delivery. It also facilitates positioning the powder in the middle of the film-forming roller 201 along the first direction, which helps to improve the uniformity of the force applied to the powder and, in turn, enhance film quality.
[0047] Optionally, the first material width adjustment component 13 further includes a first driving unit 132, which is used to drive the position-adjustable first material stopper 131 to move along the first direction, thereby facilitating the control of the first material stopper 131 to move along the first direction, and is easy to operate.
[0048] For example, the two first material stops 131 are slidably disposed within the hopper 11 along a first direction. The first drive unit 132 includes a lead screw 1321 and a handwheel 1322. The two first material stops 131 are respectively threadedly connected to the ends of the lead screw 1321, with the threads at the ends of the lead screw 1321 rotating in opposite directions. The handwheel 1322 is fixed to one end of the lead screw 1321. By manually rotating the lead screw 1321, the two first material stops 131 can be driven toward or away from each other. Of course, a rotational drive member such as a motor can also be provided to drive the lead screw 1321 to rotate.
[0049] It should be noted that a small gap is provided between the first material stopper 131 and the inner wall of the storage hopper 11 , so that the first material stopper 131 blocks the powder without affecting the movement of the first material stopper 131 along the first direction.
[0050] Optionally, the second material stopper 241 is locked or unlocked with the material roller 22 via the material locking member 242 , thereby facilitating adjustment of the installation position of the second material stopper 241 along the first direction without affecting the rotation of the material roller 22 .
[0051] Exemplarily, the fabric locking member 242 is a screw, and the outer surface of the fabric roller 22 is provided with a plurality of groups of threaded holes arranged in sequence along the first direction, and each group includes a plurality of threaded holes arranged in sequence along the circumference of the fabric roller 22. By passing one end of the screw through the second material stop 241 and threadedly connected to the threaded holes at different positions on the fabric roller 22, the installation position of the second material stop 241 in the first direction can be adjusted, and the convenience of disassembly and assembly of the second material stop 241 can be improved.
[0052] Optionally, the material distribution roller 22 includes a roller body 222 and a plurality of third material stops 223. The roller body 222 is rotatably disposed within the transfer bin 21. The plurality of third material stops 223 are evenly distributed along the circumference of the roller body 222, with a material trough 221 formed between two adjacent third material stops 223. This arrangement facilitates the manufacture of the material distribution roller 22.
[0053] Furthermore, the plurality of third material stoppers 223 are detachably connected to the roller body 222 via locking members such as screws. By adjusting the distance between two adjacent third material stoppers 223 , the volume of the material trough 221 can be adjusted, which makes it more versatile.
[0054] Specifically, the plurality of stoppers 2411 are independently provided stoppers, which are sandwiched between two adjacent third stoppers 223. Of course, the second stopper 241 can also be a stopper ring of an integrated structure, with an avoidance groove provided between two adjacent stoppers 2411, and a stopper 2411 sandwiched between two adjacent third stoppers 223, with the third stopper 223 inserted into the avoidance groove.
[0055] Optionally, the conveying mechanism 3 includes a conveying mounting member 33, and the conveying drive unit includes a conveying drive member and two conveying rollers. The two conveying rollers are rotatably mounted on the conveying mounting member 33, and the conveyor belt 31 is wound around the outside of the two conveying rollers. The conveying drive member drives one of the conveying rollers to rotate, thereby driving the conveyor belt 31 to rotate. Exemplarily, the conveying drive member is a rotating drive member such as a motor.
[0056] Optionally, the conveying material stopping member 321 is locked or unlocked with the conveying mounting member 33 through a conveying locking member, thereby facilitating adjustment of the installation position of the conveying material stopping member 321 along the first direction.
[0057] Furthermore, a plurality of conveying locking members are provided to improve the installation stability of the conveying mounting member 33. For example, both ends of the conveying material blocking member 321 are provided with conveying locking members.
[0058] Specifically, the conveying stopper 321 includes a mounting rod 3211, which is slidably arranged on the conveying mounting member 33 along a first direction, and the conveying locking member includes a damper, which is fixed to the conveying mounting member 33 and sleeved on the outer side of the mounting rod 321. During the operation of the conveyor belt 31, the force of the powder acting on the conveying stopper 321 is small, and the damping force provided by the damper can lock the conveying stopper 321 with the conveying mounting member 33; pushing the conveying stopper 321 and overcoming the damping force of the damper can achieve unlocking to adjust the position of the conveying stopper 321.
[0059] Optionally, the powder processing device 20 includes a downstream mounting member 42. In this embodiment, the film-forming roller 201 is rotatably mounted on the downstream mounting member 42, and the downstream material stopper 411 is locked or unlocked with the downstream mounting member 42 via a downstream locking member. Specifically, two film-forming rollers 201 are provided, each rotatably mounted on the downstream mounting member 42. The two film-forming rollers 201 are disposed opposite each other and rotate in opposite directions to crush the powder passing between the two film-forming rollers 201.
[0060] Furthermore, a plurality of downstream locking members are provided to improve the installation stability of the downstream material stopper 411. Exemplarily, both ends of the downstream material stopper 411 are provided with downstream locking members.
[0061] Specifically, the downstream mounting member 42 includes a processing hopper 421, and two downstream material blocking members 411 are both arranged in the processing hopper 421. The processing hopper 421 is provided with a slide rod 4211. The downstream material blocking member 411 can be slidably mounted on the slide rod 4211 along a first direction. The downstream locking member includes a clamp 43, and the clamp 43 is mounted on the outer side of the slide rod 4211 and fixedly connected to the downstream material blocking member 411. By locking the clamp 43, the clamp 43 can be made to clamp the slide rod 4211 to lock the downstream material blocking member 411 and the slide rod 4211; by loosening the clamp 43, the position of the downstream material blocking member 411 along the first direction can be adjusted.
[0062] Optionally, the fabric drive unit 23 includes a fabric drive member 231, which directly drives the fabric roller 22 to rotate. Of course, the fabric drive unit 23 may also include a reducer, with the input end of the reducer connected to the fabric drive member 231 and the output end connected to the fabric roller 22, to improve the speed control accuracy of the fabric roller 22, thereby further improving the uniformity of the fabric. Exemplarily, the fabric drive member 231 is a rotary drive member such as a motor.
[0063] Optionally, two vibration drive members 12 are provided, and the two vibration drive members 12 are respectively provided on both sides of the storage hopper 11, which has the effect of preventing the powder from agglomerating. Exemplarily, the vibration drive member 12 is a vibration motor.
[0064] Optionally, the storage mechanism 1 further includes a storage level detection element 14 and a material shortage alarm. The storage level detection element 14 is used to detect the material level of the powder material in the storage hopper 11, and the material shortage alarm is communicatively connected to the storage level detection element 14. The storage level detection element 14 is used to detect whether the material level of the powder material in the storage hopper 11 is lower than the storage lower limit. When the storage level detection element 14 detects that the material level of the powder material in the storage hopper 11 is lower than the storage lower limit, the material shortage alarm sounds an alarm to remind the staff to add material in time, thereby having a high degree of automation.
[0065] Optionally, the powder distribution device 10 also includes a downstream material level detection component 44, which is used to detect the material level of the powder accumulated on the powder processing device 20. The downstream material level detection component 44 is communicatively connected to the distribution drive unit 23 so that the distribution drive unit 23 can control the rotation speed of the distribution roller 22 according to the detection result of the downstream material level detection component 44.
[0066] Specifically, there are two downstream material level detection members 44, which are respectively designated as the downstream material level upper limit detection member and the downstream material level lower limit detection member. When the downstream material level upper limit detection member detects that the material level of the powder material accumulated on the powder material processing device 20 is higher than the upper limit of the material pile, the speed at which the material distribution drive unit 23 drives the material distribution roller 22 to rotate is reduced, thereby reducing the material discharge speed and reducing the accumulation of powder material. When the downstream material level lower limit detection member detects that the material level of the powder material accumulated on the powder material processing device 20 is lower than the lower limit of the material pile, the speed at which the material distribution drive unit 23 drives the material distribution roller 22 to rotate is increased, thereby increasing the material discharge speed, thereby achieving dynamic closed-loop adjustment of the material discharge speed, thereby effectively solving the problem of inconsistent film surface density caused by excessive material level height difference, and at the same time being beneficial to achieving mass production of film formation.
[0067] Specifically, the powder material distribution device 10 also includes a control system. The vibration drive component 12, the material distribution drive unit 23, the conveying drive unit, the storage material level detection component 14, the material shortage alarm and the downstream material level detection component 44 are all communicatively connected to the control system. The control system is used to control the action of the vibration drive component 12, the material distribution drive unit 23 and the conveying drive unit. The storage material level detection component 14 and the downstream material level detection component 44 can send their respective detection results to the control system. The control system can also control the action of the material distribution drive unit 23 and the conveying drive unit according to the detection results of the storage material level detection component 14 and the downstream material level detection component 44.
[0068] Optionally, the feeding mechanism 2 further includes a bin door 25, which is slidably disposed at the feeding opening 212 along the first direction. By adjusting the opening of the bin door 25 so that the width of the feeding opening 212 along the first direction is consistent with the width of the transfer cavity 24111 along the first direction, it is prevented that the powder remaining in the area other than the transfer cavity 24111 in the trough 221 falls onto the conveyor belt 31.
[0069] Specifically, two doors 25 are provided, and the two doors 25 are respectively provided on both sides of the material distributing opening 212 along the first direction.
[0070] Optionally, the transfer silo 21 is provided with a scale 26 , which is used to measure the opening of the silo door 25 , thereby facilitating the control and viewing of the opening of the silo door 25 .
[0071] Optionally, the conveying mechanism 3 further includes an outer cover 34, which is sleeved on the outside of the conveyor belt 31. One end of the outer cover 34 is provided with an opening 341 through which the conveyor belt 31 extends. The outer cover 34 is also provided with a discharge port 342 corresponding to the feed port 212. Providing the outer cover 34 on the outside of the conveyor belt 31 can prevent powder from scattering into the air and escaping.
[0072] Optionally, the conveying mechanism 3 further includes a collecting tray 35 , which is disposed below the conveyor belt 31 , so that the powder remaining on the conveyor belt 31 can fall into the collecting tray 35 to prevent the powder from escaping.
[0073] Optionally, the conveying mechanism 3 further includes a cleaning member 36 , which abuts against the surface of the conveyor belt 31 and is located behind the material dispensing opening 212 along the conveying direction of the conveyor belt 31 . Therefore, before the powder material falling through the material dispensing opening 212 lands on the conveyor belt 31 , the cleaning member 36 removes any remaining powder material on the conveyor belt 31 , thereby facilitating precise control of the amount of powder material discharged. Exemplarily, the cleaning member 36 is a brush.
[0074] Specifically, the cleaning member 36 and the powder processing device 20 are respectively provided at both ends of the conveyor belt 31. Optionally, one end of the collecting tray 35 extends below the cleaning member 36, so that the collecting tray 35 can collect the powder removed by the cleaning member 36.
[0075] For example, the working principle of the powder processing equipment of this embodiment is:
[0076] First, adjust the first material width adjustment component 13, the second material width adjustment component 24, the conveying material width adjustment component 32 and the downstream material width adjustment component 41 according to the film forming width, so that the spacing between the two first material stops 131, the spacing between the two second material stops 241, the spacing between the two conveying material stops 321 and the spacing between the two downstream material stops 411 are equal, and the two second material stops 241 are aligned one by one with the two first material stops 131, the two conveying material stops 321 are aligned one by one with the two second material stops 241, the two downstream material stops 411 are aligned one by one with the two conveying material stops 321, and the two downstream material stops 411 are symmetrically arranged about the center line of the film forming roller 201, and the center line is perpendicular to the axis of the film forming roller 201, so that the powder falling on the film forming roller 201 is located in the middle of the film forming roller 201 along the first direction, so as to improve the uniformity of the force on the powder, thereby improving the film forming quality.
[0077] The powder is then manually loaded into the storage hopper 11, where the vibration motor breaks up the agglomerated powder. The powder passes through the discharge port 111 and the feed port 211 and falls into the trough 221 of the distribution roller 22. The distribution drive unit 23 drives the distribution roller 22 to rotate at a constant speed, evenly spreading the powder on the conveyor belt 31. Finally, the conveyor drive unit drives the conveyor belt 31 to rotate, conveying the powder to the film-forming roller 201, where the film-forming roller 201 compresses the powder into a film.
[0078] To sum up, the discharge widths of the first material width adjustment component 13, the second material width adjustment component 24, the conveying material width adjustment component 32 and the downstream material width adjustment component 41 can be adjusted to meet the production requirements of different film widths; the cloth mechanism 2 and the conveying mechanism 3 can both adjust the speed to meet the production requirements of different film production capacities; the downstream material level detection component 44 can detect the material level of the powder accumulated on the powder processing device 20, so that the cloth drive unit 23 can control the rotation speed of the cloth roller 22 according to the detection result of the downstream material level detection component 44, thereby realizing dynamic closed-loop adjustment of the discharge speed, effectively solving the problem of inconsistent film surface density caused by excessive material level height difference, and at the same time beneficial to the realization of mass production operation of film formation.
[0079] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. Powder distribution device, characterized in that: include: A material storage mechanism (1) comprises a material storage hopper (11) and a vibration driving member (12), wherein the vibration driving member (12) is used to vibrate the material storage hopper (11), and a discharge port (111) is provided at the bottom of the material storage hopper (11); A material distributing mechanism (2) comprises a transfer bin (21), a material distributing roller (22) and a material distributing drive unit (23), wherein the transfer bin (21) comprises a feed port (211) and a material distributing port (212), wherein the feed port (211) is arranged correspondingly to and communicates with the material distributing port (111), and the material distributing port (212) is located at the bottom of the transfer bin (21); the material distributing roller (22) is rotatably arranged in the transfer bin (21), and the material distributing drive unit (23) is used to drive the material distributing roller (22) to rotate, and the outer peripheral surface of the material distributing roller (22) is provided with a plurality of material troughs (221) uniformly distributed along the circumference of the material distributing roller (22); The conveying mechanism (3) comprises a conveying belt (31) and a conveying drive unit, wherein the conveying belt (31) is located below the material distributing opening (212), and the conveying drive unit is used to drive the conveying belt (31) to rotate so as to convey the powder to the powder processing device (20).
2. The powder distribution device according to claim 1, characterized in that: The material storage mechanism (1) further comprises a first material width adjustment assembly (13), the first material width adjustment assembly (13) comprising two first material blocking members (131) arranged relative to the material storage hopper (11) along a first direction, at least one of the first material blocking members (131) being adjustable in position along the first direction to adjust the width of the material outlet (111) along the first direction; the axial direction of the material distributing roller (22) is parallel to the first direction; The cloth mechanism (2) further comprises a second material width adjustment component (24), the second material width adjustment component (24) comprising a second material stopper (241) arranged in one-to-one correspondence with the two first material stoppers (131), the two second material stoppers (241) are both arranged on the cloth roller (22), the second material stopper (241) comprises a plurality of material stoppers (2411) respectively located in the plurality of material troughs (221), and the second material stopper (241) corresponding to the position-adjustable first material stopper (131) is position-adjustably arranged along the first direction.
3. The powder distribution device according to claim 2, characterized in that: The conveying mechanism (3) further comprises a conveying material width adjustment component (32), the conveying material width adjustment component (32) comprising conveying material stopping members (321) arranged in one-to-one correspondence with the two second material stopping members (241), the two conveying material stopping members (321) are both arranged on the conveyor belt (31), and the conveying material stopping members (321) corresponding to the position-adjustable second material stopping members (241) are position-adjustable along the first direction; and / or, The powder material distributing device (10) further includes a downstream material width adjusting component (41), wherein the downstream material width adjusting component (41) includes downstream material stops (411) arranged in one-to-one correspondence with the two conveying material stops (321), and the two downstream material stops (411) are both arranged on the powder material processing device (20), and the downstream material stops (411) corresponding to the position-adjustable conveying material stops (321) are adjustably arranged along the first direction.
4. The powder distribution device according to claim 3, characterized in that: The two first material blocking members (131) are both arranged on the storage hopper (11) in an adjustable manner along the first direction; The two second material blocking members (241) are both arranged on the material distributing roller (22) in an adjustable manner along the first direction; The two conveying stoppers (321) are both arranged on the conveyor belt (31) in an adjustable manner along the first direction; The two downstream material blocking members (411) are both arranged on the powder material processing device (20) in an adjustable manner along the first direction.
5. The powder distribution device according to claim 3, characterized in that: The first material width adjustment component (13) further comprises a first driving unit (132), the first driving unit (132) being used to drive the first material stopper (131) with adjustable position to move along the first direction; and / or, The second material blocking member (241) is locked or unlocked with the material roller (22) via a material locking member (242); The conveying mechanism (3) includes a conveying mounting member (33), the conveying belt (31) is rotatably mounted on the conveying mounting member (33), and the conveying material blocking member (321) is locked or unlocked with the conveying mounting member (33) via a conveying locking member; The powder processing device (20) comprises a downstream mounting member (42), and the downstream material blocking member (411) is locked or unlocked with the downstream mounting member (42) via a downstream locking member.
6. The powder distribution device according to claim 1, characterized in that: The material storage mechanism (1) further comprises a material storage level detection element (14) and a material shortage alarm, wherein the material storage level detection element (14) is used to detect the material level of the powder material in the material storage hopper (11), and the material shortage alarm is communicatively connected to the material storage level detection element (14); and / or, The powder material distribution device (10) further comprises a downstream material level detection component (44), the downstream material level detection component (44) being used to detect the material level of the powder material accumulated on the powder material processing device (20), and the downstream material level detection component (44) being communicatively connected to the distribution drive unit (23).
7. The powder distribution device according to claim 1, characterized in that: The conveying mechanism (3) further comprises an outer cover (34), the outer cover (34) being sleeved on the outer side of the conveyor belt (31), one end of the outer cover (34) being provided with an opening (341) for the conveyor belt (31) to extend out, and the outer cover (34) being provided with a discharge port (342) corresponding to the material dispensing port (212); and / or, The conveying mechanism (3) further comprises a collecting tray (35), wherein the collecting tray (35) is arranged below the conveyor belt (31); and / or, The conveying mechanism (3) further includes a cleaning member (36), the cleaning member (36) being in contact with the surface of the conveying belt (31), and being located behind the cloth opening (212) along the conveying direction of the conveying belt (31).
8. The powder distribution device according to claim 1, characterized in that: The cloth roller (22) comprises: A roller body (222), the roller body (222) being rotatably disposed in the transfer bin (21); A plurality of third material stoppers (223) are uniformly distributed on the outer periphery of the roller body (222) along the circumference of the roller body (222), and a material trough (221) is formed between two adjacent third material stoppers (223).
9. The powder distribution device according to claim 2, characterized in that: The material distributing mechanism (2) further comprises a door (25), and the door (25) is slidably arranged at the material distributing opening (212) along the first direction.
10. The powder distribution device according to claim 9, characterized in that: The transfer silo (21) is provided with a scale (26), and the scale (26) is used to measure the opening of the silo door (25).
11. Powder processing equipment, characterized in that, It comprises a powder distributing device (10) and a powder processing device (20) as described in any one of claims 1 to 10, wherein the powder processing device (20) comprises a film-forming roller (201) for rolling the powder into a film, and the conveyor belt (31) is used to convey the powder to the film-forming roller (201).
Citation Information
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CN121134372A