Efficient energy-saving air compression device

The design of the processing cylinder and sealing plate facilitates the rapid replacement of the filter screen and moisture-proof particles in the air compression device, solves the problem of device damage in humid environments, improves operating efficiency and protects the equipment.

CN223344214UActive Publication Date: 2025-09-16SICHUAN MEIQING CHEM CO LTD
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Patent Information

Application Number
CN202422239182.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-09-16
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing air compressors are easily damaged in humid environments, and the filter screen and moisture-proof particles are inconvenient to replace, resulting in incomplete cleaning.

Method used

A combined structure of a processing cylinder, a first groove, a second groove, a first sealing plate, a second sealing plate, a mounting frame and a placement frame is designed to facilitate the rapid replacement of the filter screen and moisture-proof particles after the air compression device is working, and the processing cylinder is protected by a support rod and a protective cover.

Benefits of technology

It simplifies the replacement process of the filter and moisture-proof particles, improves work efficiency, protects the air compression device, and avoids equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient energy-saving air compression device which comprises an air compression device body, an output end and an input end are arranged at the two ends of the air compression device body respectively, a processing barrel is arranged on the surface of the top of the input end in a penetrating mode, and a first groove and a second groove are formed in the surface of the outer side of the processing barrel respectively. The first groove and the second groove are both in through connection with the interior of the treatment cylinder, a first sealing plate and a second sealing plate are fixed in the first groove and the second groove respectively, a mounting frame is arranged at one end of the first sealing plate, a filter screen is mounted in the mounting frame, a placement frame is arranged at one end of the second sealing plate, and a storage box is arranged in the placement frame. And an air hole is formed in the bottom end of the interior of the placement frame in a penetrating mode, and the treatment cylinder, the first groove, the second groove, the first sealing plate, the second sealing plate, the mounting frame and the placement groove are arranged and used in cooperation, so that after the air compression device body completes work, a filter screen and damp-proof particles in the air compression device body can be replaced conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compression, in particular to a high-efficiency and energy-saving air compression device. Background Art

[0002] An air compressor is a device used to compress gas. Similar in structure to a water pump, most air compressors use reciprocating pistons, rotary vanes, or rotary screws. Centrifugal compressors are the most common type. Air compressors draw in outside air during operation, but this air is often accompanied by dust. Furthermore, in humid environments, the air contains a high amount of moisture, which can easily damage the compressor's internal components.

[0003] After massive searches, it was found that in the prior art, there is an energy-saving and efficient screw air compression device with application number CN202122154089.5. The utility model can filter the air sucked into the air compressor by setting a cleaning device, and use the desiccant inside the collection box to dry the air, thereby extending the service life of the internal parts of the air compressor. However, it is inconvenient to remove and clean the filter, resulting in incomplete cleaning, and it is also inconvenient to replace the moisture-proof particles. Further improvement is needed for this.

[0004] Therefore, it is necessary to provide a high-efficiency and energy-saving air compression device to solve the above technical problems. Utility Model Content

[0005] The utility model provides a high-efficiency and energy-saving air compression device, which solves the problems in the background technology.

[0006] In order to solve the above technical problems, the utility model provides an efficient and energy-saving air compression device, including an air compression device body, wherein the output end and the input end are respectively provided at both ends of the air compression device body, a processing cylinder is provided on the top surface of the input end, a first groove and a second groove are respectively provided on the outer surface of the processing cylinder, the first groove and the second groove are both connected with the inside of the processing cylinder, a first sealing plate and a second sealing plate are fixed respectively in the first groove and the second groove, a mounting frame is provided at one end of the first sealing plate, a filter is installed in the mounting frame, a placement frame is provided at one end of the second sealing plate, an air vent is provided at the bottom end of the placement frame, moisture-absorbing particles are placed in the placement frame, a second fixing hole is provided in the first groove and the second groove, a third fixing hole is provided on the surface of the first sealing plate and the second sealing plate, the first sealing plate and the second sealing plate are fixed to the processing cylinder through fasteners passing through the third fixing hole and the second fixing hole, The coordinated use of the processing cylinder, the first groove, the second groove, the first sealing plate, the second sealing plate, the mounting frame, and the placement groove is arranged to facilitate the replacement of the internal filter and moisture-proof particles after the work of the air compression device body is completed. During operation, the air compression device body is started, and then the external gas enters through the top of the processing cylinder, and then passes through the filter first, so that the filter filters the impurities in the gas. After the filtering is completed, the gas enters the placement frame, so that the moisture-absorbing particles inside the placement frame adsorb the moisture in the gas, and finally the gas enters the air compression device body for processing. After the work is completed, the staff pulls out the fasteners from the second fixing hole and the third fixing hole, and then pulls the mounting frame and the placement frame out of the first groove and the second groove through the first sealing plate and the second sealing plate. Then, the filter inside the mounting frame is cleaned and replaced, and the moisture-absorbing particles inside the placement frame are replaced. This method is simple to operate and greatly improves work efficiency.

[0007] Preferably, a rectangular hole is provided on the top surface of the processing cylinder, a support rod is inserted into the inside of the rectangular hole, a protective cover is provided on the top of the support rod, a first fixing hole is provided on the outer surface of the processing cylinder, the first fixing hole is through-connected with the rectangular hole, a fourth fixing hole is provided on the surface of the support rod, the support rod is fixedly connected to the processing cylinder through the fourth fixing hole and the first fixing hole by a fastener, and by providing the support rod and the protective cover, it is convenient to shield the top of the processing cylinder to prevent large solid objects from outside from falling into the processing cylinder and damaging the air compression device body, thereby facilitating its protection, and by providing the coordinated use of the rectangular hole, the first fixing hole and the fourth fixing hole, after the air compression device body is completed, the staff pulls out the fasteners from the fourth fixing hole and the first fixing hole, and then inserts the support rod into the bottom end of the rectangular hole, and then uses the protective cover to seal the top of the processing cylinder. This method is simple to operate and convenient for protecting the processing cylinder.

[0008] Preferably, a handle is provided on the top surface of the protective cover, and the provision of the handle facilitates driving the protective rod.

[0009] Preferably, the width of the installation frame and the placement frame is equal to the internal width of the treatment tube. By setting the width of the installation frame and the placement frame to be equal to the internal width of the treatment tube, the air entering from the top of the treatment tube is ensured to enter the interior of the installation frame and the placement frame in sequence, which facilitates effective treatment of the air.

[0010] Preferably, a universal wheel is provided at the bottom end of the air compressing device body, and there are multiple universal wheels, and the multiple universal wheels are installed at equal distances on the bottom end surface of the air compressing device body. A push handle is provided on the outer surface of the air compressing device body. By providing the universal wheel and the push handle, the movement of the air compressing device body is facilitated and its operation is convenient.

[0011] Preferably, a controller is installed on the outer surface of the air compression device body. By setting up the controller, it is convenient to control the electrical components inside the air compression device body.

[0012] Compared with the related art, the high-efficiency and energy-saving air compression device provided by the present invention has the following beneficial effects:

[0013] 1. Compared with the prior art, this type of wind turbine tower paint repair equipment, by setting the coordinated use of the processing cylinder, the first groove, the second groove, the first sealing plate, the second sealing plate, the installation frame, and the placement groove, is convenient for replacing the internal filter and moisture-proof particles after the air compression device body is completed. When operating, the air compression device body is started to work, and then the external gas enters through the top of the processing cylinder, and then passes through the filter to filter the impurities in the gas. After the filtration is completed, the gas enters the placement frame, and the moisture-absorbing particles inside the placement frame adsorb the moisture in the gas. Finally, the gas enters the air compression device body for processing. After the work is completed, the staff pulls out the fasteners from the second fixing hole and the third fixing hole, and then passes through the first sealing The plate and the second sealing plate are used to pull the installation frame and the placement frame out from the first groove and the second groove, and then the filter screen inside the installation frame is cleaned and replaced, and the moisture-absorbing particles inside the placement frame are replaced. This method is simple to operate and greatly improves the work efficiency. By arranging the support rod and the protective cover, it is convenient to shield the top of the treatment cylinder to prevent large solid objects from the outside from falling into the treatment cylinder and damaging the air compression device body, thereby facilitating its protection. Moreover, by arranging the rectangular hole, the first fixing hole and the fourth fixing hole for coordinated use, after the work of the air compression device body is completed, the staff pulls out the fasteners from the fourth fixing hole and the first fixing hole, and then inserts the support rod into the bottom end of the rectangular hole, and then uses the protective cover to seal the top end of the treatment cylinder. This method is simple to operate and is convenient for protecting the treatment cylinder.

[0014] The parts not involved in this device are the same as those in the prior art or can be implemented using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of a high-efficiency and energy-saving air compression device provided by the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of a processing cylinder of a high-efficiency and energy-saving air compression device provided by the utility model;

[0017] Figure 3 This is a schematic diagram of the installation frame structure of a high-efficiency and energy-saving air compression device provided by the utility model;

[0018] Figure 4 This is a schematic diagram of the placement frame structure of a high-efficiency and energy-saving air compression device provided by the utility model;

[0019] Figure 5 This is a schematic structural diagram of a protective cover for a high-efficiency and energy-saving air compression device provided by the utility model.

[0020] Numbers in the figure:

[0021] 1. Air compressor body; 2. Output end; 3. Universal wheel; 4. Controller; 5. Push handle; 6. Input end; 7. Processing cylinder; 8. Protective cover; 9. First fixing hole; 10. Rectangular hole; 11. First groove; 12. Second fixing hole; 13. Second groove; 14. Handle; 15. First sealing plate; 16. Third fixing hole; 17. Mounting frame; 18. Filter; 19. Second sealing plate; 20. Placement frame; 21. Moisture-absorbing particles; 22. Air vent; 23. Fourth fixing hole; 24. Support rod. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0023] First embodiment

[0024] Please refer to Figure 1-5An efficient and energy-saving air compression device comprises an air compression device body 1, wherein the two ends of the air compression device body 1 are respectively provided with an output end 2 and an input end 6, a processing cylinder 7 is provided on the top surface of the input end 6, and a first groove 11 and a second groove 13 are respectively provided on the outer surface of the processing cylinder 7, wherein the first groove 11 and the second groove 13 are both connected to the inside of the processing cylinder 7, a first sealing plate 15 and a second sealing plate 19 are respectively fixed inside the first groove 11 and the second groove 13, and a mounting frame 17 is provided at one end of the first sealing plate 15. A filter screen 18 is installed inside the installation frame 17, a placement frame 20 is provided at one end of the second sealing plate 19, an air vent 22 is provided at the bottom end of the placement frame 20, moisture absorbing particles 21 are placed inside the placement frame 20, a second fixing hole 12 is provided inside the first groove 11 and the second groove 13, a third fixing hole 16 is provided on the surface of the first sealing plate 15 and the second sealing plate 19, the first sealing plate 15 and the second sealing plate 19 are fixedly connected to the treatment cylinder 7 by fasteners passing through the third fixing hole 16 and the second fixing hole 12, and the treatment cylinder 7 is fixedly connected to the treatment cylinder 7 by setting The coordinated use of the processing cylinder 7, the first groove 11, the second groove 13, the first sealing plate 15, the second sealing plate 19, the mounting frame 17, and the placement groove facilitates the replacement of the internal filter 18 and moisture-proof particles after the air compression device body 1 is completed. When the air compression device body 1 is started, the external gas enters through the top of the processing cylinder 7, and then passes through the filter 18, so that the filter 18 filters the impurities in the gas. After the filtration is completed, the gas enters the placement frame 20, so that the moisture absorption inside the placement frame 20 is The particles 21 absorb moisture in the gas, and finally the gas enters the inside of the air compression device body 1 for processing. After the work is completed, the staff pulls out the fasteners from the second fixing holes 12 and the third fixing holes 16, and then pulls out the installation frame 17 and the placement frame 20 from the first groove 11 and the second groove 13 through the first sealing plate 15 and the second sealing plate 19. Then, the filter screen 18 inside the installation frame 17 is cleaned and replaced, and the moisture-absorbing particles 21 inside the placement frame 20 are replaced. This method is simple to operate and greatly improves work efficiency.

[0025] The working principle of the high-efficiency and energy-saving air compression device provided by the utility model is as follows:

[0026] When operating this wind turbine tower repainting equipment, the air compressor body 1 is started, and then the external gas enters through the top of the processing tube 7, and then passes through the filter 18, so that the filter 18 filters the impurities in the gas. After the filtration is completed, the gas enters the placement frame 20, so that the moisture-absorbing particles 21 inside the placement frame 20 adsorb the moisture in the gas, and finally the gas enters the air compressor body 1 for processing. After the work is completed, the staff pulls out the fasteners from the second fixing hole 12 and the third fixing hole 16, and then pulls the installation frame 17 and the placement frame 20 out of the first groove 11 and the second groove 13 through the first sealing plate 15 and the second sealing plate 19, and then the filter 18 inside the installation frame 17 is removed. For cleaning and replacement, just replace the moisture-absorbing particles 21 inside the placement frame 20. This method is simple to operate and greatly improves work efficiency. By setting the support rod 24 and the protective cover 8, it is convenient to block the top of the treatment cylinder 7 to prevent large solid objects from the outside from falling into the treatment cylinder 7 and damaging the air compression device body 1, which is convenient for protecting it. Moreover, by setting the rectangular hole 10, the first fixing hole 9 and the fourth fixing hole 23, after the air compression device body 1 is completed, the staff pulls out the fasteners from the fourth fixing hole 23 and the first fixing hole 9, and then inserts the support rod 24 into the bottom end of the rectangular hole 10, and then uses the protective cover 8 to seal the top of the treatment cylinder 7. This method is simple to operate and convenient for protecting the treatment cylinder 7.

[0027] Compared with the related art, the high-efficiency and energy-saving air compression device provided by the present invention has the following beneficial effects:

[0028] This wind turbine tower repainting equipment is convenient for replacing the internal filter 18 and moisture-proof particles after the air compressor body 1 is completed by setting the processing tube 7, the first groove 11, the second groove 13, the first sealing plate 15, the second sealing plate 19, the installation frame 17, and the placement groove. When the air compressor body 1 is operated, the external gas enters through the top of the processing tube 7, and then passes through the filter 18 first, so that the filter 18 filters the impurities in the gas. After the filtration is completed, the gas enters the placement frame 20, so that the moisture-absorbing particles 21 inside the placement frame 20 adsorb the moisture in the gas, and finally the gas enters the air compressor body 1 for processing. After the work is completed, the staff pulls out the fasteners from the second fixing hole 12 and the third fixing hole 16, and then passes through the first sealing plate 15 and the second sealing plate 19. Pull out the installation frame 17 and the placement frame 20 from the first groove 11 and the second groove 13, then clean and replace the filter screen 18 inside the installation frame 17, and replace the moisture-absorbing particles 21 inside the placement frame 20. This method is simple to operate and greatly improves work efficiency. By setting the support rod 24 and the protective cover 8, it is convenient to shield the top of the treatment cylinder 7 to prevent large solid objects from falling into the treatment cylinder 7 and damaging the air compression device body 1, thereby facilitating its protection. Moreover, by setting the rectangular hole 10, the first fixing hole 9 and the fourth fixing hole 23, after the air compression device body 1 is completed, the staff pulls out the fasteners from the fourth fixing hole 23 and the first fixing hole 9, and then inserts the support rod 24 into the bottom end of the rectangular hole 10, and then uses the protective cover 8 to seal the top of the treatment cylinder 7. This method is simple to operate and convenient for protecting the treatment cylinder 7.

[0029] Second embodiment

[0030] Please refer to Figure 1-5 Based on the high-efficiency and energy-saving air compression device provided in the first embodiment of this application, the second embodiment of this application provides another high-efficiency and energy-saving air compression device. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0031] Based on the first embodiment, see Figure 1-5, a rectangular hole 10 is provided on the top surface of the processing cylinder 7, a support rod 24 is inserted into the inside of the rectangular hole 10, and a protective cover 8 is provided on the top of the support rod 24. A first fixing hole 9 is provided on the outer surface of the processing cylinder 7, and the first fixing hole 9 is connected to the rectangular hole 10. A fourth fixing hole 23 is provided on the surface of the support rod 24, and the support rod 24 is fixedly connected to the processing cylinder 7 through the fourth fixing hole 23 and the first fixing hole 9 by a fastener. By providing the support rod 24 and the protective cover 8, it is convenient to shield the top of the processing cylinder 7 to prevent large solid objects from falling into the processing cylinder 7 and damaging the air compression device body 1, so as to protect it. Moreover, by providing the rectangular hole 10, the first fixing hole 9 and the fourth fixing hole 23, after the work of the air compression device body 1 is completed, the staff pulls out the fasteners from the fourth fixing hole 23 and the first fixing hole 9, and then inserts the support rod 24 into the bottom end of the rectangular hole 10, and then makes the protective cover 8 seal the top of the processing cylinder 7. This method is simple to operate and is convenient for protecting the processing cylinder 7.

[0032] Based on the first embodiment, see Figure 1-5 A handle 14 is provided on the top surface of the protective cover 8. The handle 14 facilitates the driving of the protective rod.

[0033] Based on the first embodiment, see Figure 1-5 The width of the installation frame 17 and the placement frame 20 is equal to the internal width of the treatment tube 7. By setting the width of the installation frame 17 and the placement frame 20 to be equal to the internal width of the treatment tube 7, it is ensured that the air entering from the top of the treatment tube 7 enters the interior of the installation frame 17 and the placement frame 20 in sequence, which facilitates effective treatment of the air.

[0034] Based on the first embodiment, see Figure 1-5 The air compressing device body 1 is provided with a universal wheel 3 at the bottom end, and there are multiple universal wheels 3, and the multiple universal wheels 3 are installed at equal distances on the bottom end surface of the air compressing device body 1. The outer surface of the air compressing device body 1 is provided with a push handle 5. By providing the universal wheel 3 and the push handle 5, the air compressing device body 1 is facilitated to move and operate.

[0035] Based on the first embodiment, see Figure 1-5 A controller 4 is installed on the outer surface of the air compression device body 1. By setting up the controller 4, it is convenient to control the electrical components inside the air compression device body 1. By setting up a control panel control circuit, it can be achieved through simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.

[0036] It should be noted that all types of components used in this application document are standard parts and can be purchased on the market. The specific connection methods of each part adopt conventional means such as mature bolts, rivets and welding in the existing technology. The machinery, parts and electrical equipment all adopt conventional models in the existing technology. The circuit connection adopts the conventional connection method in the existing technology. The electrical equipment is connected to the external safe power supply, and no further detailed description is given here.

[0037] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A high-efficiency and energy-saving air compression device, comprising an air compression device body (1), characterized in that: The air compressing device body (1) is provided with an output end (2) and an input end (6) at both ends, a processing cylinder (7) is provided through the top surface of the input end (6), and a first groove (11) and a second groove (13) are provided on the outer surface of the processing cylinder (7), the first groove (11) and the second groove (13) are both connected to the inside of the processing cylinder (7), a first sealing plate (15) and a second sealing plate (19) are fixed inside the first groove (11) and the second groove (13), a mounting frame (17) is provided at one end of the first sealing plate (15), and a mounting frame (17) is installed inside the mounting frame (17). A filter screen (18) is provided, a placement frame (20) is provided at one end of the second sealing plate (19), an air vent (22) is provided through the bottom end of the placement frame (20), moisture-absorbing particles (21) are placed inside the placement frame (20), a second fixing hole (12) is provided inside the first groove (11) and the second groove (13), a third fixing hole (16) is provided on the surface of the first sealing plate (15) and the second sealing plate (19), and the first sealing plate (15) and the second sealing plate (19) are fixedly connected to the treatment cylinder (7) by fasteners passing through the third fixing hole (16) and the second fixing hole (12).

2. The high-efficiency and energy-saving air compression device according to claim 1, characterized in that: A rectangular hole (10) is provided on the top surface of the treatment cylinder (7), a support rod (24) is inserted into the rectangular hole (10), and a protective cover (8) is provided on the top end of the support rod (24).

3. The high-efficiency and energy-saving air compression device according to claim 1, characterized in that: A first fixing hole (9) is provided on the outer surface of the treatment cylinder (7), and the first fixing hole (9) is connected to the rectangular hole (10). A fourth fixing hole (23) is provided on the surface of the support rod (24), and the support rod (24) is fixedly connected to the treatment cylinder (7) by a fastener passing through the fourth fixing hole (23) and the first fixing hole (9).

4. The high-efficiency and energy-saving air compression device according to claim 2, characterized in that: A handle (14) is provided on the top surface of the protective cover (8).

5. The high-efficiency and energy-saving air compression device according to claim 1, characterized in that: The widths of the installation frame (17) and the placement frame (20) are equal to the inner width of the treatment cylinder (7).

6. The high-efficiency and energy-saving air compression device according to claim 1, characterized in that: The bottom end of the air compressing device body (1) is provided with a universal wheel (3), and a plurality of universal wheels (3) are provided, and the plurality of universal wheels (3) are installed at equal distances on the bottom end surface of the air compressing device body (1), and a push handle (5) is provided on the outer surface of the air compressing device body (1).

7. The high-efficiency and energy-saving air compression device according to claim 1, characterized in that: A controller (4) is installed on the outer surface of the air compression device body (1).

Citation Information

Patent Citations

  • Energy-saving and efficient screw type air compression device

    CN216008892U