Modularized speed-increasing hydraulic assembly

By using modular speed-increasing hydraulic components and accumulators, safety relief valves and other components, the problem of the existing hydraulic system being difficult to flexibly adjust the speed is solved, and flexible adjustment of the speed of the actuators and cost reduction are achieved.

CN223344357UActive Publication Date: 2025-09-16SHANGHAI LANGWEI HYDRAULIC CO LTD
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Patent Information

Application Number
CN202423001243.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-16
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing hydraulic systems require the modification of large components to meet acceleration requirements, which is complex and costly to operate, and makes it difficult to flexibly adjust the speed of the actuators.

Method used

The modular speed-increasing hydraulic components are adopted, and the flexibility of the hydraulic system is enhanced through modular components such as accumulator, safety relief valve, pressure gauge, pressure sensor and electromagnetic reversing valve, so as to achieve speed adjustment without changing the original oil pump and motor.

Benefits of technology

Without changing the original hydraulic system components, the flexible adjustment of the actuator speed is achieved, reducing the rectification cost and operation complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a modularized speed-increasing hydraulic assembly which comprises a valve block, a first cartridge overflow valve is fixedly installed at the upper end of the valve block, an energy accumulator is installed on the first cartridge overflow valve, the first cartridge overflow valve is communicated with an oil way of the valve block, and the energy accumulator is communicated with an oil way of the first cartridge overflow valve. The energy accumulator, the safety overflow valve, the pressure gauge, the pressure sensor, the electromagnetic directional valve and the oil path block form a modularized assembly, the assembly is installed in an original hydraulic system, and speed increasing can be achieved. And the speed of the hydraulic execution element can be increased under the condition.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic systems, in particular to a modular speed-increasing hydraulic component. Background Art

[0002] Existing hydraulic systems typically select appropriate motors, pumps, valves, and other components based on customer requirements, including actuator size, speed, and pressure. Once the hydraulic system is built, the actuator speed is fixed. For example, solenoid directional valves are available in 6-, 10-, and 16-port sizes.

[0003] To meet the acceleration requirements, the only way to increase the oil pump displacement and motor power is to increase the diameter of the solenoid reversing valve to meet the speed requirements. This method requires changing relatively large components of the hydraulic system, is difficult to operate, and requires a lot of trouble to modify, which increases the cost of the modification.

[0004] Therefore, we propose a modular speed-increasing hydraulic assembly to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a modular speed-increasing hydraulic assembly to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a modular speed-increasing hydraulic assembly, comprising: a valve block, a first cartridge overflow valve fixedly installed on the upper end of the valve block, an accumulator installed on the first cartridge overflow valve, the oil circuit of the first cartridge overflow valve and the valve block are connected, and the accumulator is connected to the oil circuit of the first cartridge overflow valve.

[0007] Preferably, a first pressure regulating valve and a pressure gauge are installed on the side of the first plug-in relief valve.

[0008] Preferably, an electromagnetic reversing valve and a one-way valve are installed on the side of the valve block.

[0009] Preferably, a pressure sensor is installed on the side of the valve block.

[0010] Preferably, a second cartridge relief valve is fixedly stacked on the lower end of the valve block, and a first reversing valve is mounted on the second cartridge relief valve.

[0011] Preferably, at least one third valve block is fixedly superimposed on the lower end of the second plug-in overflow valve, and the third valve block is provided with a one-way PT port, which is connected to a one-way throttle valve. The one-way throttle valve is fixedly installed on the third valve block, and a second reversing valve is installed on the one-way throttle valve.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] By composing modular components such as accumulator, safety relief valve, pressure gauge, pressure sensor, electromagnetic reversing valve and oil circuit block, the speed can be increased by installing the components into the original hydraulic system. Through modularization, the speed of hydraulic actuators can be increased without changing the original hydraulic system, oil pump, motor and other components. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic structural diagram of the first embodiment of the present utility model;

[0015] Figure 2 This is a rear view of the first embodiment of the present utility model;

[0016] Figure 3 This is the oil circuit diagram of the first embodiment of the present utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the second embodiment of the present utility model;

[0018] Figure 5 This is the oil circuit diagram of the second embodiment of the present utility model.

[0019] In the figure: 1. First valve block; 11. One-way valve; 12. Pressure sensor; 13. Solenoid reversing valve; 2. First cartridge relief valve; 21. First pressure regulating valve; 22. Pressure gauge; 3. Accumulator; 4. Second cartridge relief valve; 41. First reversing valve; 5. Third valve block; 51. Second reversing valve; 52. One-way PT port; 53. One-way throttle valve. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figure 1-3 The utility model provides a technical solution: a modular speed-increasing hydraulic assembly, comprising: a valve block 1, a first cartridge relief valve 2 fixedly mounted on the upper end of the valve block 1, an accumulator 3 mounted on the first cartridge relief valve 2, an oil circuit of the first cartridge relief valve 2 being connected to the valve block 1, the accumulator 3 being connected to the oil circuit of the first cartridge relief valve 2, and hydraulic oil being filled into the accumulator 3 for energy storage;

[0022] A first pressure regulating valve 21 and a pressure gauge 22 are installed on the side of the first cartridge relief valve 2. The first pressure regulating valve 21 is used to adjust the safety pressure in the first cartridge relief valve 2 to prevent pressure overshoot and damage to the equipment. The pressure gauge 22 is used to monitor the system pressure in real time.

[0023] The electromagnetic reversing valve 13 and the one-way valve 11 are installed on the side of the valve block 1. Through the dual-channel hydraulic oil circuit, when powered, a large flow of hydraulic oil is delivered to the next link to increase the speed of the actuator.

[0024] A pressure sensor 12 is also installed on the side of the valve block 1. The pressure sensor 12 is used to monitor the system pressure in real time and can use 0-10V or 4-20mA for data transmission.

[0025] Example 2: Please refer to Figure 4-5 The present invention provides a technical solution: a modular speed-increasing hydraulic assembly, comprising: a valve block 1. The difference between this embodiment and the first embodiment is that a second cartridge relief valve 4 is fixedly superimposed on the lower end of the valve block 1, and a first reversing valve 41 is installed on the second cartridge relief valve 4;

[0026] At least one third valve block 5 is fixedly stacked on the lower end of the second plug-in relief valve 4. The third valve block 5 is provided with a one-way PT port 52, which is connected to a one-way throttle valve 53. The one-way throttle valve 53 is fixedly installed on the third valve block 5, and a second reversing valve 51 is installed on the one-way throttle valve 53.

[0027] First, the hydraulic oil of the system is charged into the accumulator 3 for energy storage, and the safety pressure is adjusted through the first cartridge relief valve 2 and the second cartridge relief valve 4 to prevent pressure overshoot and damage to the equipment. It is equipped with a pressure gauge 22 and a pressure sensor 12 to monitor the system pressure in real time. 0-10V or 4-20mA can be used for data transmission. The two sets of electromagnetic reversing valves 13 are equipped with a dual-channel hydraulic oil circuit. When powered, a large flow of hydraulic oil is delivered to the next link to increase the speed of the actuator. At the same time, it is equipped with a damping hole to adjust the speed of the actuator.

[0028] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A modular speed-increasing hydraulic assembly, comprising: A valve block (1), characterized in that: a first plug-in relief valve (2) is fixedly mounted on the upper end of the valve block (1), an accumulator (3) is mounted on the first plug-in relief valve (2), an oil circuit of the first plug-in relief valve (2) is communicated with the valve block (1), and the accumulator (3) is communicated with the oil circuit of the first plug-in relief valve (2); A first pressure regulating valve (21) and a pressure gauge (22) are installed on the side of the first plug-in relief valve (2); A solenoid reversing valve (13) and a one-way valve (11) are installed on the side of the valve block (1); A pressure sensor (12) is installed on the side of the valve block (1); A second plug-in relief valve (4) is fixedly stacked on the lower end of the valve block (1), and a first reversing valve (41) is mounted on the second plug-in relief valve (4).

2. A modular speed-increasing hydraulic assembly according to claim 1, characterized in that: At least one third valve block (5) is fixedly stacked on the lower end of the second plug-in relief valve (4); the third valve block (5) is provided with a one-way PT port (52); the one-way PT port (52) is connected to a one-way throttle valve (53); the one-way throttle valve (53) is fixedly installed on the third valve block (5); and a second reversing valve (51) is installed on the one-way throttle valve (53).