FC5000 horizontal main distribution non-off position switch support

By designing the FC5000 horizontal main non-off position switch bracket and adopting a frame structure and positioning adjustment components, the problems of complex structure, inconvenient installation and adjustment, and poor seismic performance of the speed regulator main non-off position switch bracket are solved, achieving high flexibility, stability and convenience, and adapting to various installation conditions.

CN223344822UActive Publication Date: 2025-09-16YALONG RIVER HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202422471545.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-16
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing speed regulator main non-off position switch bracket has a complex structure, is inconvenient to install and adjust, and has poor seismic performance, which affects the operating stability and maintenance cost of the speed regulator.

Method used

An FC5000 horizontal main non-off position switch bracket is designed, which adopts a frame-structured switch bracket, positioning adjustment components and detachable connections. Through the combination of the positioning adjustment components and the first positioning hole, precise adjustment of the switch bracket and the valve body is achieved, which increases the flexibility and seismic resistance of the system.

Benefits of technology

It improves the detection accuracy and installation convenience of the switch bracket, reduces the maintenance difficulty, enhances the seismic performance, adapts to main valve cores of different models and specifications, and meets the needs of different installation conditions.

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Abstract

The utility model relates to the technical field of hydroelectric power generation speed regulation control, and provides an FC5000 horizontal type main distribution non-off position switch support which comprises a switch assembly, a switch support, a connecting rod and a positioning adjusting assembly, the two ends of the connecting rod are connected with the switch assembly and a main distribution valve element respectively, a switch mounting hole is formed in the switch support, and the positioning adjusting assembly is arranged in the switch mounting hole. The switch assembly penetrates through the switch mounting hole, and the positioning adjusting assembly is connected with the switch support and a valve body of the main distribution valve element. Wherein the positioning and adjusting assembly is used for adjusting the relative position between the switch support and the valve body and limiting and fixing the switch support, through reasonable layout and structural design, connection among all parts is tighter and more reliable, meanwhile, installation and adjustment are convenient, and the structure is simple. The problems that an existing speed regulator main distribution non-off-position switch support is complex in structure, inconvenient to install and adjust, poor in anti-seismic performance and the like are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water conservancy power generation speed regulation control, in particular to an FC5000 horizontal main distribution non-off position switch bracket. Background Art

[0002] In hydropower plants, the speed governor is a core component of the turbine control system, and its performance is directly related to the turbine's operating efficiency and stability. By precisely controlling the turbine's guide vane opening, the speed governor adjusts the turbine's output power to meet varying grid loads. Among the many components of a speed governor, the main distribution valve open position switch bracket is a key component for detecting the main distribution valve core position. Its rational design and reliability are crucial to ensuring the safe operation of the speed governor.

[0003] Traditional designs for governor main non-off position switch brackets have several drawbacks, including complex structure, difficult installation and adjustment, and poor seismic performance. These issues not only increase maintenance costs but also potentially impact the governor's overall performance. Especially in high-head, high-flow hydropower plants, where the governor must withstand greater hydraulic and mechanical shock, higher requirements are placed on the reliability and stability of the main non-off position switch bracket. Utility Model Content

[0004] The purpose of the utility model is to provide an FC5000 horizontal main non-off position switch bracket, aiming to solve the problems of the existing governor main non-off position switch bracket, such as complex structure, inconvenient installation and adjustment, and poor seismic performance.

[0005] The embodiments of the present invention are achieved through the following technical solutions:

[0006] An FC5000 horizontal main distribution non-off position switch bracket includes: a switch assembly, a switch bracket, a connecting rod, and a positioning adjustment assembly. One end of the connecting rod is connected to the main distribution valve core, and the other end of the connecting rod is inductively connected to the switch assembly. The switch bracket is provided with a switch mounting hole, and the switch assembly passes through the switch mounting hole. The positioning adjustment assembly is respectively connected to the switch bracket and the valve body of the main distribution valve core;

[0007] The positioning adjustment component is used to adjust the relative position between the switch bracket and the valve body and to limit and fix the switch bracket.

[0008] Optionally, a first positioning hole is provided on the switch bracket, and a bracket mounting hole corresponding to the first positioning hole is provided on the valve body. The positioning adjustment component passes through the first positioning hole and the bracket mounting hole, and the positioning adjustment component is connected to the valve body and the switch bracket by bolts.

[0009] Optionally, the first positioning hole is a special-shaped hole, and the diameter of the first positioning hole is larger than the diameter of the bracket mounting hole.

[0010] Optionally, the first positioning hole is a strip-shaped hole, the width of the first positioning hole is adapted to the aperture of the bracket mounting hole, and the length of the first positioning hole is greater than the aperture of the bracket mounting hole.

[0011] Optionally, the switch bracket is a frame structure.

[0012] Optionally, the switch bracket is a bilaterally symmetrical structure, the switch mounting hole is provided in the middle of the switch bracket, and the positioning adjustment components are symmetrically provided on both sides of the switch bracket.

[0013] Optionally, the switch bracket includes: a crossbeam, a side plate, a bottom plate and a reinforcement plate, with the center of the crossbeam as the center of symmetry of the switch bracket, the two ends of the side plate are respectively vertically connected to the crossbeam and the bottom plate, and the two ends of the reinforcement plate are respectively connected to the side plate and the bottom plate to form a diagonal rod structure.

[0014] Optionally, it further includes a base, which is arranged on the side of the valve body of the main valve core, and the positioning adjustment component is connected to the switch bracket and the base respectively;

[0015] The positioning adjustment component is used to adjust the relative position of the switch bracket and the base and to limit and fix the switch bracket.

[0016] Optionally, an extension connection assembly is further included, one end of which is connected to the switch assembly, and the other end of the extension connection assembly is provided with a connecting rod mounting hole along the axial direction of the connecting rod, and a second positioning hole is provided radially of the connecting rod mounting hole, the connecting rod is slidingly connected to the connecting rod mounting hole, and a positioning groove corresponding to the second positioning hole is provided on the connecting rod.

[0017] Optionally, one end of the extension connection assembly is connected to at least one of the switch assemblies.

[0018] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:

[0019] Flexibility and adjustability: The combination of the positioning adjustment component and the first positioning hole enables precise adjustment of the relative position between the switch bracket and the valve body or base, meeting the needs of different installation conditions. The design of the extended connection component allows the user to choose the number of switch components to be installed according to actual needs, and the distance between the switch component and the connecting rod can be adjusted through the second positioning hole and the positioning slot on the connecting rod, increasing the flexibility and adaptability of the overall system.

[0020] Stable structure and strong earthquake resistance: The switch bracket adopts a frame structure. Through the combination of beams, side plates, bottom plates and reinforcement plates, a stable side support and diagonal rod structure is formed, which significantly improves the overall structural strength and earthquake resistance of the switch bracket; the detachable connection design between the base and the valve body avoids the vibration transmission problem caused by direct rigid connection, further improving the earthquake resistance.

[0021] High detection accuracy: The symmetrically arranged switch components and switch mounting holes enable the two main and non-off position switches to operate simultaneously, improving the accuracy and consistency of detection.

[0022] Easy installation and maintenance: The modular design makes the connection between the components simple and quick, reducing the installation difficulty and cost; the detachable connection between the base and the valve body, and the flexible adjustment of the switch assembly in the switch mounting hole, facilitate subsequent maintenance and replacement.

[0023] Wide range of applications: The switch bracket of the utility model can adapt to main valve cores of different models and specifications through flexible adjustment mechanism and stable structural design, and has wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of the FC5000 horizontal main non-off position switch bracket provided in an embodiment of the utility model;

[0025] Icon: 1-switch assembly, 2-switch bracket, 3-extension connection assembly, 4-first positioning hole, 5-connecting rod, 6-base, 7-second positioning hole, 8-positioning adjustment assembly. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0027] Example 1

[0028] An FC5000 horizontal main distribution non-off position switch bracket includes: a switch component 1, a switch bracket 2, a connecting rod 5 and a positioning adjustment component 8. One end of the connecting rod 5 is connected to the main distribution valve core, and the other end of the connecting rod 5 is inductively connected to the switch component 1. The switch bracket 2 is provided with a switch mounting hole, and the switch component 1 passes through the switch mounting hole. The positioning adjustment component 8 is respectively connected to the switch bracket 2 and the valve body of the main distribution valve core; wherein the positioning adjustment component 8 is used to adjust the relative position between the switch bracket 2 and the valve body and limit and fix the switch bracket 2. In this embodiment, the switch assembly 1 can be a main non-closed position switch, and the positioning condition assembly 8 can be a bolt; the switch assembly 1 adopts a normally open contact wiring. When the main valve core is in the middle position or moves in the open direction, the main valve core drives the connecting rod 5, and the connecting rod 5 drives the switch assembly 1 to move, and its normally open contact is closed, indicating that the main valve core is in the non-closed position; when the main valve core moves in the closing direction, the main valve core drives the connecting rod 5, and the connecting rod 5 drives the switch assembly 1 to move back, and its normally open contact is in the reset state, indicating that the main valve core is in the closed position.

[0029] In this embodiment, the switch bracket 2 is provided with a first positioning hole 4, and the valve body is provided with a bracket mounting hole corresponding to the first positioning hole 4. A positioning adjustment assembly 8 passes through the first positioning hole 4 and the bracket mounting hole, and the positioning adjustment assembly 8 is bolted to the valve body and the switch bracket 2. The first positioning hole 4 is a special-shaped hole, and its diameter is larger than that of the bracket mounting hole. Because the diameter of the first positioning hole 4 is larger than that of the bracket mounting hole, the relative position of the switch bracket 2 and the valve body can be adjusted to meet actual usage requirements by adjusting the relative position of the first positioning hole 4 and the bracket mounting hole and securing them with the positioning adjustment assembly 8.

[0030] Example 2

[0031] Reference Figure 1 Based on Example 1, in this embodiment, the switch bracket 2 is a frame structure. The switch bracket 2 is bilaterally symmetrical, with the switch mounting hole located in the center. Positioning adjustment assemblies 8 are symmetrically positioned on either side of the switch bracket 2. Furthermore, two symmetrical switch assemblies 1 can be provided, each with two symmetrical switch mounting holes formed in the switch bracket 2. This ensures that the detection positions of the switch assemblies 1 are consistent, thus resolving the issue of two main and auxiliary non-off switches being unable to operate simultaneously.

[0032] The switch bracket 2 includes: a crossbeam, a side plate, a bottom plate and a reinforcement plate. The center of the crossbeam is the symmetry center of the switch bracket 2. The two ends of the side plate are vertically connected to the crossbeam and the bottom plate respectively to form a stable side support. Figure 1 As shown, both ends of the reinforcing plate are respectively connected to the side plate and the bottom plate to form a diagonal rod structure, which improves the overall structural strength of the switch bracket 2 and also improves the seismic resistance of the switch bracket 2.

[0033] In this embodiment, the first positioning hole 4 can be a strip-shaped hole, the width of the first positioning hole 4 is adapted to the aperture of the bracket mounting hole, and the length of the first positioning hole 4 is greater than the aperture of the bracket mounting hole, allowing the relative position of the switch bracket 2 and the valve body to be adjusted within a certain range to adapt to different installation requirements.

[0034] In this embodiment, the aperture of the switch mounting hole is larger than the switch assembly 1, so that the relative position of the switch assembly 1 in the switch mounting hole can be adjusted, that is, the installation position of the switch assembly 1 can be changed, and the position of the switch assembly 1 can be adjusted in all directions such as up and down, left and right, and front and back as needed.

[0035] Example 3

[0036] Based on Examples 1 and 2, this embodiment further includes a base 6, which is disposed on the side of the valve body of the main valve core and can be secured by welding. A positioning adjustment assembly 8 is connected to the switch bracket 2 and the base 6, respectively. The positioning adjustment assembly 8 is used to adjust the relative position of the switch bracket 2 and the base 6 and to limit and secure the switch bracket 2. Since the base 6 is detachably mounted on the valve body, the base 6 need only be installed within the range of motion of the connecting rod 5. The installation position of the base 6 can be adjusted according to installation requirements, thereby adjusting the position of the switch bracket 2. This avoids a direct rigid connection between the switch bracket 2 and the valve body, thereby further improving seismic resistance.

[0037] Example 4

[0038] Based on Example 1, Example 2, and Example 3, this embodiment further includes an extension connection assembly 3, one end of which is connected to the switch assembly 1, and the other end of the extension connection assembly 3 is provided with a connecting rod mounting hole along the axial direction of the connecting rod 5, and a second positioning hole 7 is provided radially of the connecting rod mounting hole. The connecting rod 5 is slidably connected to the connecting rod mounting hole, and a positioning groove corresponding to the second positioning hole 7 is provided on the connecting rod 5. One end of the extension connection assembly 3 is connected to at least one switch assembly 1. By providing the extension connection assembly 3, the extension connection assembly 3 is used to connect one or more switch assemblies 1, and the number of switch assemblies 1 to be installed can be selected according to actual needs; the distance between the connecting rod 5 and the switch assembly 1 can be adjusted by the second positioning hole 7 and the positioning groove on the connecting rod, thereby adjusting the range of motion of the connecting rod 5, making the adjustment of the entire switch bracket 2 more flexible.

[0039] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A FC5000 horizontal main non-off position switch bracket, characterized in that: include: A switch assembly (1), a switch bracket (2), a connecting rod (5) and a positioning adjustment assembly (8), wherein one end of the connecting rod (5) is connected to the main distribution valve core, and the other end of the connecting rod (5) is inductively connected to the switch assembly (1); a switch mounting hole is provided on the switch bracket (2), and the switch assembly (1) passes through the switch mounting hole; and the positioning adjustment assembly (8) is respectively connected to the switch bracket (2) and the valve body of the main distribution valve core; The positioning adjustment component (8) is used to adjust the relative position between the switch bracket (2) and the valve body and to limit and fix the switch bracket (2).

2. The FC5000 horizontal main non-off position switch bracket according to claim 1 is characterized in that: A first positioning hole (4) is provided on the switch bracket (2), a bracket mounting hole corresponding to the first positioning hole (4) is provided on the valve body, the positioning adjustment component (8) passes through the first positioning hole (4) and the bracket mounting hole, and the positioning adjustment component (8) is bolted to the valve body and the switch bracket (2).

3. The FC5000 horizontal main non-off position switch bracket according to claim 2 is characterized in that: The first positioning hole (4) is a special-shaped hole, and the diameter of the first positioning hole (4) is larger than the diameter of the bracket mounting hole.

4. The FC5000 horizontal main non-off position switch bracket according to claim 3 is characterized in that: The first positioning hole (4) is a strip-shaped hole, the width of the first positioning hole (4) is adapted to the aperture of the bracket mounting hole, and the length of the first positioning hole (4) is greater than the aperture of the bracket mounting hole.

5. The FC5000 horizontal main non-off position switch bracket according to claim 1 is characterized in that: The switch bracket (2) is a frame structure.

6. The FC5000 horizontal main non-off position switch bracket according to claim 5, characterized in that: The switch bracket (2) is a bilaterally symmetrical structure, the switch mounting hole is arranged in the middle of the switch bracket (2), and the positioning adjustment components (8) are symmetrically arranged on both sides of the switch bracket (2).

7. The FC5000 horizontal main non-off position switch bracket according to claim 6, characterized in that: The switch bracket (2) comprises: a crossbeam, a side plate, a bottom plate and a reinforcement plate, with the center of the crossbeam being the symmetry center of the switch bracket (2), the two ends of the side plate being respectively vertically connected to the crossbeam and the bottom plate, and the two ends of the reinforcement plate being respectively connected to the side plate and the bottom plate to form a diagonal rod structure.

8. The FC5000 horizontal main non-off position switch bracket according to any one of claims 1 to 7, characterized in that: It also includes a base (6), the base (6) is arranged on the side of the valve body of the main valve core, and the positioning adjustment component (8) is connected to the switch bracket (2) and the base (6) respectively; The positioning adjustment component (8) is used to adjust the relative position of the switch bracket (2) and the base (6) and to limit and fix the switch bracket (2).

9. The FC5000 horizontal main non-off position switch bracket according to any one of claims 1 to 7, characterized in that: The invention also includes an extension connection component (3), one end of which is connected to the switch component (1), and the other end of which is provided with a connecting rod mounting hole along the axial direction of the connecting rod (5), and a second positioning hole (7) is provided in the radial direction of the connecting rod mounting hole, the connecting rod (5) is slidably connected to the connecting rod mounting hole, and a positioning groove corresponding to the second positioning hole (7) is provided on the connecting rod (5).

10. The FC5000 horizontal main non-off position switch bracket according to claim 9, characterized in that: One end of the extension connection component (3) is connected to at least one of the switch components (1).